Slurry dipping structure of turbine sand core

By designing the disc-shaped transport mechanism and the sand core wipe structure, the automatic standing and wiping of the turbine sand core is realized, and the problem of manual operation is solved in the prior art is solved, and the effect of automated production is achieved.

CN222660063UActive Publication Date: 2025-03-25WEIFANG CHENGLIN FOUNDRY MACHINERY
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Patent Information

Application Number
CN202420486315.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-25
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

In the prior art, the turbine sand core needs to be manually placed and wiped after dipping slurry, which is labor-consuming and time-consuming and inconvenient for automation.

Method used

A slurry structure of a turbine sand core is designed, including a disc-shaped transport mechanism and a sand core wipe structure. The disc-shaped transfer mechanism consists of a circular rotor, multiple barrels and a conveyor. When the turntable rotates, the turbine sand core in the barrel is automatically placed and wiped.

Benefits of technology

实现了涡轮砂芯的自动静置和擦拭,代替了人工操作,省工省时,达到自动化生产的目的。

✦ Generated by Eureka AI based on patent content.

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    Figure CN222660063U_ABST
Patent Text Reader

Abstract

The utility model discloses a slurry dipping structure of a turbine sand core, which comprises a disc-shaped transfer mechanism, the disc-shaped transfer mechanism comprises a circular turntable, a plurality of charging barrels are arranged on the upper surface of the turntable, and the charging barrels are uniformly distributed along the circumferential direction of the turntable; a lower opening of the charging barrel penetrates through the turntable, a sand core wiping structure is arranged below the turntable, the sand core wiping structure blocks part of the lower outlet of the charging barrel, and the sand core wiping structure wipes the turbine sand core in the charging barrel while the charging barrel rotates along with the turntable. According to the device, the polished turbine sand core can be automatically stood, slurry at the bottom of the sand core is wiped, manual operation is replaced, labor and time are saved, and automatic production is achieved.
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Description

Technical Field

[0001] The utility model relates to a slurry dipping structure for a turbine sand core, belonging to the technical field of slurry dipping for turbine sand cores. Background Art

[0002] The turbine sand core is a sand core used on automotive turbocharger castings. The production of the turbine sand core adopts the hot core box coated sand process, which is a high-end, complex and high-precision process. During the core making process, the entire turbine sand core is first cast in a shell mold and shell core manner, that is, the outer shell and inner core of the sand mold are sanded by a core making machine. After casting, the turbine sand core is polished by a polishing station. Due to the complexity and particularity of the sand core, there are often defects on the surface of the sand core. In order to increase the surface quality of the turbine sand core, all of them need to be dipped in water-based coating after polishing, that is, a water-based composite material is dipped on the surface to make it smoother.

[0003] In the prior art, the turbine sand core needs to be left to stand after being dipped in the coating slurry pool and taken out, so that the slurry can flow to the bottom of the sand core. After standing, the slurry gathers at the bottom of the sand core. The slurry at the bottom of the sand core is manually wiped, which is labor-intensive and time-consuming and not easy to automate.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a slurry dipping structure for a turbine sand core, which can automatically put the polished turbine sand core to rest and wipe the slurry on the bottom of the sand core, replacing manual work, saving labor and time and realizing automated production.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A slurry dipping structure for a turbine sand core comprises a disc-shaped transport mechanism, wherein the disc-shaped transport mechanism comprises a circular turntable, a plurality of barrels are arranged on the upper surface of the turntable, and the barrels are evenly arranged along the circumference of the turntable;

[0008] The lower opening of the barrel passes through the turntable, and a sand core wiping structure is provided below the turntable. The sand core wiping structure blocks part of the lower outlet of the barrel. When the barrel rotates with the turntable, the sand core wiping structure wipes the turbine sand core in the barrel.

[0009] Furthermore, a conveyor is provided at the lower end of the discharging position of the turntable, the conveyor is mounted on a support frame, and a conveyor belt is provided on the conveyor.

[0010] Furthermore, the sand core wiping structure includes a fixed support plate, and adsorption cotton is provided on the upper surface of the support plate.

[0011] Furthermore, the support plate is fan-shaped and blocks part of the lower outlet of the barrel;

[0012] The shielding turntable position of the support plate is between the barrel from which the turbine sand core is placed to the barrel before which the turbine sand core is discharged.

[0013] Furthermore, a driving shaft is provided in the middle of the turntable, and the driving shaft is driven by a power device.

[0014] Furthermore, a plurality of cylindrical rollers are provided at the upper end of the adsorption cotton, and the plurality of cylindrical rollers are arranged in a fan shape, and the shielding parts of the cylindrical rollers at the bottom of the turntable overlap with the shielding parts of the support plate.

[0015] Furthermore, the cylindrical roller is an unpowered roller, and the inner end and the outer end of the cylindrical roller are respectively provided with side plates, and the cylindrical roller is rotatably mounted on the side plates.

[0016] Furthermore, the industrial gripper comprises a gripper connecting frame, a clamping claw cylinder is fixed on the gripper connecting frame, and a claw is installed on the clamping claw cylinder.

[0017] Furthermore, a surface drying furnace is provided on the support frame, and the conveyor belt passes through the surface drying furnace.

[0018] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0019] The turntable rotates once at regular intervals, and the rotation angle is exactly the angle between two adjacent barrels. When working, the turbine sand core is placed in the barrel. A sand core wiping structure is provided under the newly placed barrel. The turntable plays a stationary role during the process of rotating until the turbine sand core is discharged from the barrel. At the same time, the turbine sand core and the sand core wiping structure at the lower end move relative to each other, so that the adsorption cotton of the sand core wiping structure wipes the turbine sand core in the barrel.

[0020] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the conveyor belt and the turntable in the utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the turntable and the cylindrical roller at its lower end;

[0024] Figure 4 It is a structural schematic diagram of the turntable and the sand core wiping structure at its lower end;

[0025] Figure 5It is a structural schematic diagram of the industrial gripper in the utility model.

[0026] In the figure,

[0027] 1-support frame, 2-conveyor, 201-conveyor belt, 3-turntable, 4-barrel, 5-drive shaft, 6-cylindrical roller, 601-side plate, 7-support plate, 8-absorption cotton, 9-surface drying furnace, 10-gripper connecting frame, 11-gripper cylinder, 12-claw. DETAILED DESCRIPTION

[0028] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0029] like Figure 1-4 As shown, the utility model provides a slurry dipping structure for turbine sand cores, including a disc-shaped transfer mechanism, wherein the disc-shaped transfer mechanism includes a circular turntable 3 , a plurality of barrels 4 are provided on the upper surface of the turntable 3 , and the barrels 4 are evenly arranged along the circumference of the turntable 3 .

[0030] The lower opening of the barrel 4 passes through the turntable 3 , and a sand core wiping structure is provided below the turntable 3 . The sand core wiping structure blocks part of the lower outlet of the barrel 4 . When the barrel 4 rotates with the turntable 3 , the sand core wiping structure wipes the turbine sand core in the barrel 4 .

[0031] A conveyor 2 is provided at the lower end of the discharge position of the turntable 3 . The conveyor 2 is mounted on the support frame 1 . A conveyor belt 201 is provided on the conveyor 2 . The conveyor belt 201 transfers the turbine sand core discharged from the turntable 3 .

[0032] The sand core wiping structure includes a fixed support plate 7, an upper surface of which is provided with an adsorption cotton 8, and the support plate 7 does not rotate with the turntable 3; the support plate 7 is fan-shaped and blocks part of the lower outlet of the barrel 4, such as Figure 2 As shown, during the rotation of the turntable 3, the position of the support plate 7 that blocks the turntable 3 is between the barrel 4 from which the turbine sand core is placed to the barrel 4 before the barrel 4 from which the turbine sand core is discharged. When the turbine sand core rotates to face the conveyor belt 201, the barrel 4 is separated from the sand core wiping structure at the lower end and falls from the barrel 4 onto the conveyor belt 201.

[0033] The turntable 3 rotates once at regular intervals, and the rotation angle is exactly the angle between two adjacent barrels 4. When working, the turbine sand core is placed in the barrel 4. A sand core wiping structure is provided under the newly placed barrel 4 to prevent the turbine sand core from flowing out. A driving shaft 5 is provided in the middle position of the turntable 3, and the driving shaft 5 is driven by a power device (not shown in the figure). The turntable 3 plays a stationary role during the process of rotating until the turbine sand core is discharged from the barrel. At the same time, the turbine sand core and the sand core wiping structure at the lower end move relative to each other, so that the adsorption cotton 8 of the sand core wiping structure wipes the turbine sand core in the barrel 4, replacing manual work, saving labor and time, and realizing automated production.

[0034] Furthermore, a plurality of cylindrical rollers 6 are provided at the upper end of the adsorption cotton 8 , and the plurality of cylindrical rollers 6 are arranged in a fan shape, and the shielding parts of the cylindrical rollers 6 at the bottom of the turntable 3 overlap with the shielding parts of the support plate 7 .

[0035] The cylindrical roller 6 is a non-powered roller, and the inner and outer ends of the cylindrical roller 6 are respectively provided with side plates 601. The cylindrical roller 6 is rotatably mounted on the side plates 601. The cylindrical roller 6 and the bottom of the turbine sand core are in rolling friction to prevent wear on the bottom of the turbine sand core. The cylindrical roller 6 sticks the slurry at the bottom of the turbine sand core to its surface and smears it on the adsorption cotton 8 at the lower end.

[0036] The utility model also includes industrial grippers, such as Figure 5 The industrial gripper includes a gripper connecting frame 10, on which a clamping cylinder 11 is fixed, and on which a claw 12 is installed. After the turbine sand core is polished, it is grabbed by the industrial gripper, put into the paint dipping pool for dipping, and then taken out and put into the barrel 4.

[0037] A surface drying furnace 9 is provided on the support frame 1 , and the conveyor belt 201 passes through the surface drying furnace 9 , and the conveyor belt 301 drives the turbine sand core to enter the surface drying furnace 9 for surface air drying.

[0038] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. A slurry dipping structure for a turbine sand core, characterized in that: It comprises a disc-shaped transfer mechanism, the disc-shaped transfer mechanism comprises a circular turntable (3), a plurality of barrels (4) are arranged on the upper surface of the turntable (3), and the barrels (4) are evenly arranged along the circumference of the turntable (3); The lower opening of the barrel (4) passes through the turntable (3), and a sand core wiping structure is provided below the turntable (3). The sand core wiping structure blocks part of the lower outlet of the barrel (4). When the barrel (4) rotates with the turntable (3), the sand core wiping structure wipes the turbine sand core in the barrel (4).

2. A slurry dipping structure for a turbine sand core according to claim 1, characterized in that: A conveyor (2) is provided at the lower end of the discharging position of the turntable (3), wherein the conveyor (2) is mounted on the support frame (1), and a conveyor belt (201) is provided on the conveyor (2).

3. A slurry dipping structure for a turbine sand core according to claim 1, characterized in that: The sand core wiping structure comprises a fixed supporting plate (7), and an adsorption cotton (8) is provided on the upper surface of the supporting plate (7).

4. A slurry dipping structure for a turbine sand core as claimed in claim 3, characterized in that: The support plate (7) is fan-shaped and blocks part of the lower outlet of the barrel (4); The shielding turntable (3) of the support plate (7) is located between the barrel (4) from which the turbine sand core is placed to the barrel (4) before the barrel (4) from which the turbine sand core is discharged.

5. The slurry dipping structure of a turbine sand core according to claim 1, characterized in that: A driving shaft (5) is arranged at the middle position of the rotating disk (3), and the driving shaft (5) is driven by a power device.

6. A slurry dipping structure for a turbine sand core as claimed in claim 4, characterized in that: A plurality of cylindrical rollers (6) are provided at the upper end of the adsorption cotton (8), and the plurality of cylindrical rollers (6) are arranged in a fan shape, and the shielding part of the cylindrical rollers (6) at the bottom of the turntable (3) overlaps with the shielding part of the support plate (7).

7. A slurry dipping structure for a turbine sand core according to claim 6, characterized in that: The cylindrical roller (6) is a non-powered roller. The inner end and the outer end of the cylindrical roller (6) are respectively provided with side plates (601), and the cylindrical roller (6) is rotatably mounted on the side plates (601).

8. The slurry dipping structure of a turbine sand core according to claim 1, characterized in that: The industrial gripper comprises a gripper connecting frame (10), a clamping claw cylinder (11) is fixed on the gripper connecting frame (10), and a claw (12) is installed on the clamping claw cylinder (11).

9. A slurry dipping structure for a turbine sand core as claimed in claim 2, characterized in that: A surface drying furnace (9) is provided on the support frame (1), and the conveyor belt (201) passes through the surface drying furnace (9).