Continuous casting equipment for hardware

Abstract

The utility model discloses continuous casting equipment for hardware. The continuous casting equipment comprises a bottom plate, the bottom of the balancing weight is fixedly connected with the top of the bottom plate; the driving assembly comprises a U-shaped frame, a rotating column, a driven gear, a driving gear and a motor, the bottom of the U-shaped frame is fixedly connected with the top of the balancing weight, the outer surface of the rotating column is rotationally connected with the interior of the U-shaped frame, one end of the rotating column is fixedly connected with the interior of the driven gear, and the driven gear is meshed with the driving gear; the interior of the driving gear is fixedly connected with a driving shaft of a motor. According to the scheme, the bottom plate, the balancing weight, the driving assembly, the melting furnace, the induction assembly, the crystallizer, the cooling water tank and the liquid guide tank are arranged, through the structure, the melting furnace can be controlled to stop falling down in time when molten metal is about to be full, and the effect of preventing the molten metal from overflowing and scalding workers is achieved; and the filtering assembly is arranged, through the structure, refractory materials in molten metal are screened out, and the effect that the quality of cast products is higher is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting equipment, and more specifically, to a hardware continuous casting equipment. Background Art

[0002] Hardware refers to various metal products used for fixing, connecting or decoration. Nowadays, the production of hardware is inseparable from continuous casting equipment. Continuous casting equipment is a kind of equipment used to continuously produce long ingots or slabs. It is one of the commonly used casting processes in the metal industry and is widely used in the production of metals such as steel, aluminum, and copper. However, it still has some shortcomings in actual use, such as: the existing continuous casting equipment first melts the metal material in a furnace, pours the molten metal into a crystallizer, and then cools the crystallizer to form hardware. During the pouring of the metal liquid, the crystallizer may be full and the furnace may not be poured back in time, which will cause the metal liquid to overflow. These metal liquids will react violently when they touch the external condensed water, thereby scalding the staff. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the embodiment of the utility model provides a hardware continuous casting device to solve the problem of molten metal overflowing and scalding workers in the prior art.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a hardware continuous casting device, comprising

[0005] Base plate;

[0006] A counterweight block, the bottom of which is fixedly connected to the top of the base plate;

[0007] A driving assembly, the driving assembly includes a U-shaped frame, a rotating column, a driven gear, a driving gear, and a motor, the bottom of the U-shaped frame is fixedly connected to the top of the counterweight, the outer surface of the rotating column is rotatably connected to the inside of the U-shaped frame, one end of the rotating column is fixedly connected to the inside of the driven gear, the driven gear is meshed with the driving gear, the inside of the driving gear is fixedly connected to the driving shaft of the motor, and the bottom of the motor is fixedly connected to one side of the U-shaped frame to provide power for the driving gear to rotate;

[0008] A melting furnace, the outer surface of which is fixedly connected to an end of the rotating column away from the driven gear;

[0009] An induction component, wherein the induction component is mounted on an outer surface of the melting furnace;

[0010] A crystallizer, the crystallizer being arranged in front of the counterweight;

[0011] A cooling water trough, wherein the bottom of the cooling water trough is fixedly connected to the top surface of the bottom plate, and the interior of the cooling water trough is fixedly connected to the outer surface of the crystallizer;

[0012] A liquid conducting groove, the bottom of which is fixedly connected to the top of the crystallizer.

[0013] Among them, the sensing component includes a control terminal and a liquid level sensor. The control terminal is installed on the outer surface of the melting furnace. The control terminal is electrically connected to the motor and is used to receive and process the signal sent by the liquid level sensor. The liquid level sensor is installed inside the liquid guide groove. The liquid level sensor is electrically connected to the control terminal and is used to detect the liquid level of the molten metal in the liquid guide groove.

[0014] Wherein, it also includes a filter component, which is arranged above the liquid guiding groove, and the bottom of the filter component is fixedly connected to the top of the bottom plate.

[0015] Among them, the filtering assembly includes a support frame, an electric telescopic rod, and a filter box. The bottom of the support frame is fixedly connected to the top of the base plate, the top of the electric telescopic rod is fixedly connected to the bottom of the support frame, and the two sides of the top of the filter box are fixedly connected to the end of the electric telescopic rod away from the support frame.

[0016] The beneficial effects of the above technical solution of the utility model are as follows:

[0017] In the above scheme, a bottom plate, a counterweight block, a driving component, a melting furnace, an induction component, a crystallizer, a cooling water tank, and a liquid guide tank are set, and the metal material is placed in the melting furnace for melting, and the motor is started. The motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, so that the driven gear drives the melting furnace to tilt, and the molten metal is poured from the nozzle of the melting furnace into the liquid guide tank, and then flows into the crystallizer from the liquid guide tank. The crystallizer cools the molten metal to form it. The liquid level sensor can detect the height of the molten metal in the liquid guide tank. When the molten metal reaches a specific height, the liquid level sensor will send a signal to the control terminal. At this time, the control terminal will control the motor to rotate, so that the melting furnace is tilted back and the molten metal stops flowing down. Through the above structure, the melting furnace can be controlled to stop falling down in time when the molten metal is about to be full, so as to prevent the molten metal from overflowing and scalding the staff.

[0018] A filter assembly is provided, and a filter box is provided above the liquid guide groove. The molten metal in the melting furnace passes through the filter box before being poured into the liquid guide groove. The filter box filters large particles of impurities in the molten metal. The electric telescopic rod is started to raise the filter box, and the metal impurities in the filter box can be processed. Through the above structure, the refractory materials in the molten metal can be screened out, thereby achieving the effect of improving the quality of the casting products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the drive assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the sensing component of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0023] [reference numerals]

[0024] 1. Bottom plate; 2. Counterweight; 3. Driving assembly; 4. Melting furnace; 5. Induction assembly; 6. Crystallizer; 7. Cooling water tank; 8. Liquid guide tank; 9. Filter assembly; 31. U-shaped frame; 32. Rotating column; 33. Driven gear; 34. Driving gear; 35. Motor; 51. Control terminal; 52. Liquid level sensor; 91. Support frame; 92. Electric telescopic rod; 93. Filter box. DETAILED DESCRIPTION

[0025] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0026] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a hardware continuous casting device, comprising

[0027] Bottom plate 1;

[0028] A counterweight block 2, the bottom of which is fixedly connected to the top of the base plate 1;

[0029] The driving assembly 3 includes a U-shaped frame 31, a rotating column 32, a driven gear 33, a driving gear 34, and a motor 35. The bottom of the U-shaped frame 31 is fixedly connected to the top of the counterweight 2, the outer surface of the rotating column 32 is rotatably connected to the inside of the U-shaped frame 31, one end of the rotating column 32 is fixedly connected to the inside of the driven gear 33, the driven gear 33 is meshed with the driving gear 34, the inside of the driving gear 34 is fixedly connected to the driving shaft of the motor 35, and the bottom of the motor 35 is fixedly connected to one side of the U-shaped frame 31 to provide power for the driving gear 34 to rotate;

[0030] A melting furnace 4, the outer surface of the melting furnace 4 is fixedly connected to an end of the rotating column 32 away from the driven gear 33;

[0031] An induction component 5, the induction component 5 is installed on the outer surface of the melting furnace 4;

[0032] A crystallizer 6, which is arranged in front of the counterweight 2;

[0033] A cooling water tank 7, the bottom of which is fixedly connected to the top surface of the bottom plate 1, and the interior of the cooling water tank 7 is fixedly connected to the outer surface of the crystallizer 6;

[0034] The bottom of the liquid guide groove 8 is fixedly connected to the top of the crystallizer 6; the counterweight block 2 can increase the weight of the bottom of the U-shaped frame 31 to prevent the melting furnace 4 from tipping over when it is tilted, causing the molten metal to pour out in danger.

[0035] Among them, the sensing component 5 includes a control terminal 51 and a liquid level sensor 52. The control terminal 51 is installed on the outer surface of the melting furnace 4. The control terminal 51 is electrically connected to the motor 35 for receiving and processing the signal sent by the liquid level sensor 52. The liquid level sensor 52 is installed inside the liquid guide groove 8. The liquid level sensor 52 is electrically connected to the control terminal 51 for detecting the liquid level of the molten metal in the liquid guide groove 8. The liquid level sensor 52 is a sensor specially designed to withstand molten iron, and uses special materials and coatings to ensure reliability and durability in high temperature and corrosive liquid environments.

[0036] It also includes a filter assembly 9, which is arranged above the liquid guiding groove 8, and the bottom of the filter assembly 9 is fixedly connected to the top of the bottom plate 1.

[0037] Among them, the filter assembly 9 includes a support frame 91, an electric telescopic rod 92, and a filter box 93. The bottom of the support frame 91 is fixedly connected to the top of the base plate 1, the top of the electric telescopic rod 92 is fixedly connected to the bottom of the support frame 91, and the two sides of the top of the filter box 93 are fixedly connected to the end of the electric telescopic rod 92 away from the support frame 91.

[0038] The working process of the utility model is as follows: the metal material is placed in the melting furnace 4 for melting, the motor 35 is started, the motor 35 drives the driving gear 34 to rotate, the driving gear 34 then drives the driven gear 33 to rotate, so that the driven gear 33 drives the melting furnace 4 to tilt, the molten metal is poured from the leak of the melting furnace 4 into the liquid guide groove 8, and then flows into the crystallizer 6 from the liquid guide groove 8, the crystallizer 6 cools the molten metal to form, the liquid level sensor 52 can detect the height of the molten metal in the liquid guide groove 8, when the molten metal reaches a specific height, the liquid level sensor 52 will send a signal to the control terminal 51, at this time the control terminal 51 will control the motor 35 to rotate, so that the melting furnace 4 is tilted back, and the molten metal stops flowing down;

[0039] The filter box 93 is arranged above the liquid guiding groove 8. Before the molten metal in the melting furnace 4 is poured into the liquid guiding groove 8, it first passes through the filter box 93. The filter box 93 filters the large particles of impurities in the molten metal. The electric telescopic rod 92 is started to raise the filter box 93, so that the metal impurities in the filter box 93 can be processed.

[0040] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0041] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0042] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A hardware continuous casting equipment, characterized in that: include Bottom plate (1); A counterweight block (2), the bottom of the counterweight block (2) being fixedly connected to the top of the base plate (1); A driving assembly (3), the driving assembly (3) comprising a U-shaped frame (31), a rotating column (32), a driven gear (33), a driving gear (34), and a motor (35), wherein the bottom of the U-shaped frame (31) is fixedly connected to the top of the counterweight (2), the outer surface of the rotating column (32) is rotationally connected to the inside of the U-shaped frame (31), one end of the rotating column (32) is fixedly connected to the inside of the driven gear (33), the driven gear (33) is meshed with the driving gear (34), the inside of the driving gear (34) is fixedly connected to the driving shaft of the motor (35), and the bottom of the motor (35) is fixedly connected to one side of the U-shaped frame (31) for providing power for the driving gear (34) to rotate; A melting furnace (4), wherein the outer surface of the melting furnace (4) is fixedly connected to an end of the rotating column (32) away from the driven gear (33); An induction component (5), wherein the induction component (5) is mounted on an outer surface of the melting furnace (4); a crystallizer (6), wherein the crystallizer (6) is arranged in front of the counterweight (2); A cooling water trough (7), wherein the bottom of the cooling water trough (7) is fixedly connected to the top surface of the bottom plate (1), and the interior of the cooling water trough (7) is fixedly connected to the outer surface of the crystallizer (6); A liquid conducting groove (8), the bottom of which is fixedly connected to the top of the crystallizer (6).

2. The hardware continuous casting equipment according to claim 1, characterized in that: The sensing component (5) comprises a control terminal (51) and a liquid level sensor (52). The control terminal (51) is installed on the outer surface of the melting furnace (4). The control terminal (51) is electrically connected to the motor (35) and is used to receive and process signals sent by the liquid level sensor (52). The liquid level sensor (52) is installed inside the liquid guide groove (8). The liquid level sensor (52) is electrically connected to the control terminal (51) and is used to detect the liquid level of the molten metal in the liquid guide groove (8).

3. The hardware continuous casting equipment according to claim 1, characterized in that: It also comprises a filter assembly (9), which is arranged above the liquid guiding groove (8), and the bottom of the filter assembly (9) is fixedly connected to the top of the bottom plate (1).

4. The hardware continuous casting equipment according to claim 3, characterized in that: The filter assembly (9) comprises a support frame (91), an electric telescopic rod (92), and a filter box (93); the bottom of the support frame (91) is fixedly connected to the top of the base plate (1); the top of the electric telescopic rod (92) is fixedly connected to the bottom of the support frame (91); and the two sides of the top of the filter box (93) are fixedly connected to one end of the electric telescopic rod (92) away from the support frame (91).

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