Welding device for aluminum material machining

Abstract

The utility model discloses a welding device for aluminum material processing, which comprises a processing table, the top of the processing table is fixedly provided with a box body, the two sides of the box body are symmetrically and rotatably provided with mounting cylinders, and one end of each mounting cylinder, which is positioned in the box body, is provided with a clamping assembly. Due to the arrangement of the installation cylinder, the clamping assembly, the sweeping assembly and the like, when one ends of two aluminum pipe fittings are welded, tubular aluminum materials can be conveniently and rapidly fixed through the arrangement of the clamping assembly, then the reciprocating lead screw is driven by the servo motor to rotate, the sweeping plate installed on the surface of the reciprocating lead screw is used for sweeping washed and filtered waste residues, and the welding efficiency is improved. And meanwhile, a first gear at one end of the reciprocating screw rod drives a second gear at the other end of the adjacent mounting cylinder to be meshed, so that the pipe automatically rotates, manual intervention is reduced, the welding quality is improved, and welding machining and surface cooling of the pipe are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to a welding device for aluminum material processing. Background Art

[0002] In real life, aluminum is a product made of aluminum and other alloy elements. Since aluminum made with other alloy elements has better properties than aluminum or other alloys, aluminum is now widely used. Among them, welding equipment is required to connect tubular aluminum.

[0003] A Chinese patent document with publication number CN214291480U provides a welding device for aluminum processing, including a welding platform, a water supply structure is arranged on one side of the welding platform, the water supply structure includes a fixed frame, a connecting structure is arranged on the welding platform, the connecting structure includes a fixed plate and a clamping ring, a welding structure is arranged on the connecting structure, the welding structure includes a connecting rod, and a collection frame is fixedly connected to the welding platform; the welding structure is fixedly connected to the top of the welding platform by the connecting structure arranged on the welding platform, and the welding structure connected to the connecting structure is rotated to facilitate the welding of aluminum processing, so that the welding master can save more effort during welding, and the water supply structure arranged on the welding platform is convenient for cooling the welding platform, which is convenient for subsequent welding, and at the same time, the waste water is collected and utilized by the collection frame to save resources and prevent water from flowing directly on the ground, which is not conducive to subsequent welding;

[0004] The above-mentioned welding device for aluminum processing cannot automatically rotate and weld the tubular aluminum during welding, and requires manual rotation by the staff, which affects the welding accuracy of the tubular aluminum. The aluminum cannot be positioned during welding, which affects the welding quality. In addition, after cooling the welding platform after welding, the cooled wastewater cannot be directly reused. Therefore, the utility model designs a welding device for aluminum processing to solve the problems existing in the prior art. Utility Model Content

[0005] The purpose of the utility model is to provide a welding device for aluminum material processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for aluminum material processing, comprising: a processing table, a box body is fixedly installed on the top of the processing table, mounting cylinders are symmetrically and rotatably installed on both sides of the box body, and a clamping assembly is arranged at one end of the mounting cylinder located inside the box body, a cleaning assembly is arranged between the lower end of the box body and the surface of the other end of a group of mounting cylinders, an electric cylinder is fixedly installed at the middle position of the top of the box body, and the output end of the electric cylinder extends to the inside of the box body, and a welding machine is fixedly connected to the end of the output end of the electric cylinder;

[0007] A through groove is opened in the middle of the processing table, and a metal filter screen is fixedly installed inside the through groove. A water tank is arranged at the bottom of the processing table, and a cooling component is arranged between the lower end of one side of the water tank and the top of the box body. A connecting block is symmetrically fixedly connected to the upper end of the inside of the water tank, and an activated carbon filter plate is placed between the tops of the two connecting blocks.

[0008] Preferably, the clamping assembly comprises: a fastening bolt, wherein the fastening bolt is threadedly mounted on the top of one end of the mounting tube, one end of the fastening bolt extends into the interior of the mounting tube, and an arc-shaped clamping plate is rotatably mounted on the surface of one end of the fastening bolt.

[0009] Preferably, a bearing is provided on the surface of one end of the fastening bolt, and the inner ring of the bearing is fixedly connected to the surface of the fastening bolt, and the outer ring of the bearing is fixedly connected to the inside of the arc-shaped clamping plate.

[0010] Preferably, the cleaning assembly includes: a reciprocating screw, a servo motor, a first gear and a second gear, the reciprocating screw being rotatably installed in the horizontal direction inside the lower end of the box, both ends of the reciprocating screw extending to the outside of the box, a sweeping brush plate being threadedly installed on the surface of the reciprocating screw, and the bottom of the sweeping brush plate being placed on the surface of the metal filter, a guide rod being slidably installed on the upper end of the sweeping brush plate, and both ends of the guide rod being fixedly connected to the inner wall of the box, the servo motor being fixedly installed on one side of the top of the processing table, the output end of the servo motor being fixedly connected to one end of the reciprocating screw, the first gear being fixedly installed on the surface of the other end of the reciprocating screw, the second gear being fixedly installed on the surface of the other end of the mounting tube close to one side of the first gear, and the surface of one side of the second gear meshing with the surface of one side of the first gear.

[0011] Preferably, the cooling component includes: a water pump, which is arranged on one side of the bottom of the processing table, the water inlet end of the water pump is fixedly connected to a first connecting pipe, and one end of the first connecting pipe is fixedly connected to the bottom of one side of the water tank, the water outlet end of the water pump is fixedly installed with a second connecting pipe, and one end of the second connecting pipe is fixedly installed on one side of the top of the box body, and one end of the second connecting pipe extends to the interior of the box body.

[0012] Preferably, a positioning block is fixedly mounted on the surface of the second connecting pipe, and one side of the positioning block is fixedly connected to the surface of the box body.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model is provided with components such as an installation cylinder, a clamping assembly and a cleaning assembly. When one end of two aluminum pipe fittings is welded, the clamping assembly is provided to facilitate the rapid fixing of the tubular aluminum material. The servo motor then drives the reciprocating screw to rotate, so that the sweeping plate installed on the surface of the reciprocating screw sweeps the waste residue for flushing and filtering, thereby avoiding the clogging of the filter holes of the metal filter. At the same time, the first gear at one end of the reciprocating screw drives the second gear at the other end of the adjacent installation cylinder to engage, so that the pipe rotates automatically, reducing manual intervention and improving welding quality, thereby facilitating the welding process of the pipe and cooling the surface;

[0015] 2. The utility model adopts the arrangement of components such as metal filter screens, activated carbon filter plates and cooling components. After the cooling water source cools the surface of the welded tubular aluminum material, the sewage is filtered twice by the metal filter screen and the activated carbon filter plate and then recycled by the cooling component, thereby further saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the front cross-sectional view of the utility model;

[0018] Figure 3 For the utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0019] Figure 4 It is a three-dimensional schematic diagram of the local structure of the fastening bolt and the arc-shaped clamping plate of the utility model.

[0020] In the figure: 1. processing table; 101. through groove; 102. metal filter; 2. box body; 3. mounting cylinder; 4. clamping assembly; 401. fastening bolt; 402. arc clamping plate; 5. cleaning assembly; 501. reciprocating screw rod; 502. sweeping brush plate; 503. guide rod; 504. servo motor; 505. first gear; 506. second gear; 6. electric cylinder; 7. welding machine; 8. water tank; 801. connecting block; 802. activated carbon filter plate; 9. cooling assembly; 901. water pump; 902. first connecting pipe; 903. second connecting pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides an embodiment: a welding device for aluminum material processing, comprising: a processing table 1, a box body 2 is fixedly installed on the top of the processing table 1, and mounting cylinders 3 are symmetrically rotatably installed on both sides of the box body 2. The surface of the mounting cylinder 3 and the inside of the box body 2 are rotatably installed through bearings to improve the rotation stability of the mounting cylinder 3, and a clamping component 4 is arranged at one end of the mounting cylinder 3 located inside the box body 2, and a cleaning component 5 is arranged between the lower end of the inside of the box body 2 and the surface of the other end of a group of mounting cylinders 3. Through the setting of the cleaning component 5, the reciprocating screw rod 501 is driven at the output end of the servo motor 504 Rotate, the sweeping plate 502 installed on the surface of the reciprocating screw 501 sweeps the waste residue of flushing and filtering to avoid clogging of the filter holes of the metal filter 102. At the same time, the first gear 505 at one end of the reciprocating screw 501 drives the second gear 506 at the other end of the adjacent installation cylinder 3 to engage, so that the pipe rotates automatically, reducing manual intervention and improving welding quality, thereby facilitating the welding processing of the pipe and cooling the surface. An electric cylinder 6 is fixedly installed in the middle position of the top of the box body 2, and the output end of the electric cylinder 6 extends to the inside of the box body 2. The end of the output end of the electric cylinder 6 is fixedly connected to a welding machine 7;

[0023] A through groove 101 is opened in the middle of the processing table 1, and a metal filter screen 102 is fixedly installed inside the through groove 101. A water storage tank 8 is arranged at the bottom of the processing table 1, and a cooling component 9 is arranged between the lower end of one side of the water storage tank 8 and the top of the box body 2. Through the arrangement of the metal filter screen 102, the activated carbon filter plate 802 and the cooling component 9, the cooled sewage is filtered twice and then recycled, which further saves water resources. The upper end of the water storage tank 8 is symmetrically fixedly connected with a connecting block 801, and an activated carbon filter plate 802 is placed between the tops of the two connecting blocks 801.

[0024] See also Figure 1-4 In the embodiment of the utility model, the clamping assembly 4 includes a fastening bolt 401, which is threadedly mounted on the top of one end of the mounting tube 3, and one end of the fastening bolt 401 extends to the inside of the mounting tube 3. An arc-shaped clamping plate 402 is rotatably mounted on the surface of one end of the fastening bolt 401. When welding one end of two aluminum pipe fittings, the two pipes are respectively inserted through the corresponding mounting tubes 3 on both sides of the box body 2, and the two opposite ends of the two pipe fittings are pressed against each other. By rotating the fastening bolt 401 to move into the inside of the mounting tube 3, the arc-shaped clamping plate 402 at one end of the fastening bolt 401 is close to the surface of the pipe fitting, and the pipe fitting is clamped and fixed inside the mounting tube 3.

[0025] See also Figure 2-3In the embodiment of the utility model, a bearing is arranged on the surface of one end of the fastening bolt 401, and the inner ring of the bearing is fixedly connected to the surface of the fastening bolt 401, and the outer ring of the bearing is fixedly connected to the inside of the arc clamping plate 402. The fastening bolt 401 can rotate freely inside the arc clamping plate 402 through the bearing arrangement, and when the fastening bolt 401 is screwed in and out of the installation cylinder 3, the arc clamping plate 402 can be driven to clamp and fix the aluminum pipe fitting horizontally placed inside the installation cylinder 3 inside the installation cylinder 3.

[0026] See also Figure 1-2 , in the embodiment of the utility model: the cleaning component 5 includes: a reciprocating screw rod 501, a servo motor 504, a first gear 505 and a second gear 506, the reciprocating screw rod 501 is horizontally rotatably installed inside the lower end of the box body 2, and the two ends of the reciprocating screw rod 501 extend to the outside of the box body 2, the surface of the reciprocating screw rod 501 is threadedly installed with a sweeping brush plate 502, and the bottom of the sweeping brush plate 502 is laid on the surface of the metal filter 102, and the upper end of the sweeping brush plate 502 is slidably installed with a guide rod 503, and the two ends of the guide rod 503 are fixedly connected to the inner wall of the box body 2, the servo motor 504 is fixedly installed on one side of the top of the processing table 1, and the output end of the servo motor 504 is fixedly connected to one end of the reciprocating screw rod 501, the first gear 505 is fixedly installed on the surface of the other end of the reciprocating screw rod 501, and the second gear 506 is fixedly installed on the surface of the other end of the mounting tube 3 close to the first gear 505 side, and the surface of one side of the second gear 506 is meshed with the surface of one side of the first gear 505. After welding the two ends of the two tubular aluminum materials, the cooling water source flushes and cools the welding parts through the rotation of the aluminum materials, and the flushed waste slag falls on the surface of the metal filter 102. The sweeping plate 502 installed on the surface of the reciprocating screw 501 moves back and forth to sweep the waste slag on the surface of the metal filter 102 to both sides of the box body 2 to prevent the waste slag from clogging the filter holes on the surface of the metal filter 102.

[0027] See also Figure 1-2 In the embodiment of the utility model, the cooling component 9 includes a water pump 901, which is arranged at one side of the bottom of the processing table 1, and the water inlet end of the water pump 901 is fixedly connected with a first connecting pipe 902, and one end of the first connecting pipe 902 is fixedly connected to the bottom of one side of the water storage tank 8, and the water outlet end of the water pump 901 is fixedly installed with a second connecting pipe 903, and one end of the second connecting pipe 903 is fixedly installed at one side of the top of the box body 2, and one end of the second connecting pipe 903 extends to the inside of the box body 2. After the cooling water source for flushing and cooling is filtered once through the metal filter 102, the water source falls into the inside of the water storage tank 8 through the through groove 101, and then passes through the secondary filtration of the activated carbon filter plate 802, and then the filtered water is transported to the inside of the second connecting pipe 903 by the water inlet end of the water pump 901, and is recycled again, which further saves water.

[0028] See also Figure 2 In the embodiment of the utility model, a positioning block is fixedly installed on the surface of the second connecting pipe 903, and one side of the positioning block is fixedly connected to the surface of the box body 2. The positioning block is provided to improve the stability of the installation of the first connecting pipe 902. It is worth mentioning that multiple positioning blocks can also be provided.

[0029] Working principle: Turn on the power supply. When welding aluminum pipe fittings, insert the two pipes through the corresponding mounting tubes 3 on both sides of the box 2, and press the opposite ends of the two pipe fittings against each other. By rotating the fastening bolt 401 to move inside the mounting tube 3, the arc-shaped clamping plate 402 at one end of the fastening bolt 401 is close to the surface of the pipe fitting, and the pipe fitting is clamped and fixed inside the mounting tube 3. Start the servo motor 504, so that the output end of the servo motor 504 drives the reciprocating screw rod 501 to rotate, and the first gear 505 at one end of the reciprocating screw rod 501 drives the second gear 506 at the other end of the adjacent mounting tube 3 to engage, so that the pipe rotates, and the output end of the electric cylinder 6 pushes the welding machine 7 to approach the joint of the pipes, and the rotating pipe is welded. After welding, the two ends of the two tubular aluminum materials are welded, and the water pump 901 delivers the cooling water source inside the water storage tank 8 to the inside of the second connecting pipe 903 through the rotation of the aluminum material, and washes and cools the welding part, and the washing waste residue falls on the surface of the metal filter 102, and the sweeping plate 502 installed on the surface of the reciprocating screw 501 moves back and forth, sweeping the waste residue on the surface of the metal filter 102 to both sides of the box body 2 to prevent the waste residue from clogging the filter holes on the surface of the metal filter 102. After filtering once, the water source falls into the inside of the water storage tank 8 through the through groove 101, and then passes through the secondary filtration of the activated carbon filter plate 802, and then the filtered water is delivered to the inside of the second connecting pipe 903 by the water inlet end of the water pump 901, and then recycled. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A welding device for aluminum material processing, comprising: A processing table (1), characterized in that: a box body (2) is fixedly installed on the top of the processing table (1), mounting cylinders (3) are symmetrically rotatably installed on both sides of the box body (2), and a clamping assembly (4) is provided at one end of the mounting cylinder (3) located inside the box body (2), a cleaning assembly (5) is provided between the lower end inside the box body (2) and the surface of the other end of a group of mounting cylinders (3), an electric cylinder (6) is fixedly installed at the middle position of the top of the box body (2), and the output end of the electric cylinder (6) extends to the inside of the box body (2), and a welding machine (7) is fixedly connected at the end of the output end of the electric cylinder (6); A through groove (101) is provided in the middle of the processing table (1), and a metal filter screen (102) is fixedly installed inside the through groove (101); a water storage tank (8) is provided at the bottom of the processing table (1), and a cooling component (9) is provided between the lower end of one side of the water storage tank (8) and the top of the box body (2); a connecting block (801) is symmetrically fixedly connected to the upper end of the interior of the water storage tank (8), and an activated carbon filter plate (802) is placed between the tops of the two connecting blocks (801).

2. A welding device for aluminum material processing according to claim 1, characterized in that: The clamping assembly (4) comprises: a fastening bolt (401), wherein the fastening bolt (401) is threadedly mounted on the top of one end of the mounting tube (3), one end of the fastening bolt (401) extends into the interior of the mounting tube (3), and an arc-shaped clamping plate (402) is rotatably mounted on the surface of one end of the fastening bolt (401).

3. A welding device for aluminum material processing according to claim 2, characterized in that: A bearing is provided on the surface of one end of the fastening bolt (401), and the inner ring of the bearing is fixedly connected to the surface of the fastening bolt (401), and the outer ring of the bearing is fixedly connected to the inside of the arc-shaped clamping plate (402).

4. The welding device for aluminum material processing according to claim 1, characterized in that: The cleaning assembly (5) comprises: a reciprocating screw (501), a servo motor (504), a first gear (505) and a second gear (506); the reciprocating screw (501) is rotatably mounted inside the lower end of the box body (2) in the horizontal direction; both ends of the reciprocating screw (501) extend to the outside of the box body (2); a sweeping brush plate (502) is threadedly mounted on the surface of the reciprocating screw (501); the bottom of the sweeping brush plate (502) is mounted on the surface of the metal filter screen (102); a guide rod (503) is slidably mounted on the upper end of the sweeping brush plate (502); and the guide rod (503) is slidably mounted on the upper end of the sweeping brush plate (502). The two ends of the rod (503) are fixedly connected to the inner wall of the box (2), the servo motor (504) is fixedly mounted on one side of the top of the processing table (1), the output end of the servo motor (504) is fixedly connected to one end of the reciprocating screw rod (501), the first gear (505) is fixedly mounted on the surface of the other end of the reciprocating screw rod (501), the second gear (506) is fixedly mounted on the surface of the other end of the mounting tube (3) close to the first gear (505), and the surface of one side of the second gear (506) is meshed with the surface of one side of the first gear (505).

5. The welding device for aluminum material processing according to claim 1, characterized in that: The cooling component (9) comprises: a water pump (901), the water pump (901) being arranged on one side of the bottom of the processing table (1), the water inlet end of the water pump (901) being fixedly connected to a first connecting pipe (902), and one end of the first connecting pipe (902) being fixedly connected to the bottom of one side of a water storage tank (8), the water outlet end of the water pump (901) being fixedly installed with a second connecting pipe (903), and one end of the second connecting pipe (903) being fixedly installed on one side of the top of the box body (2), and one end of the second connecting pipe (903) extending to the interior of the box body (2).

6. A welding device for aluminum material processing according to claim 5, characterized in that: A positioning block is fixedly mounted on the surface of the second connecting pipe (903), and one side of the positioning block is fixedly connected to the surface of the box body (2).

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