Carbon brush welding machine
By designing the cutting slide, storage box and airflow circulation mechanism in the carbon brush welding machine, the problems of high temperature inconvenience of the product and the shedding of the welding slag after welding are solved, and the rapid cooling and automatic cutting of the product are achieved, which facilitates subsequent packaging and maintains product quality.
Patent Information
- Application Number
- CN202421361841.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
After welding, the existing carbon brush welding machines are inconvenient to sort and packaging due to high temperatures, and welding slag may fall off after cooling, which will adversely affect the carbon brush.
A carbon brush welding machine is designed, including a cutting slide, a storage box and an airflow circulation mechanism. By driving the air pump to generate air flow, auxiliary products slide and dissipate heat, while filtering impurities are filtered through the filter box. The electric discharge mechanism realizes automatic discharge, which facilitates subsequent packaging.
It effectively reduces the product temperature and facilitates manual sorting and packaging; filters impurities through the airflow circulation mechanism, reducing the adverse effects of impurities on carbon brushes, and maintaining the good quality of the product.
Smart Images

Figure CN222660528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush processing, in particular to a carbon brush welding machine. Background Art
[0002] At present, in order to weld and assemble carbon brushes, springs and copper sheets together, the carbon brush welding machine includes a copper sheet automatic feeding module, which will transport the copper sheet to the carrier assembly module. Then the divider rotates the turntable to transport the carrier to the second-station copper sheet detection module. After the detection is completed, it is transported to the spring compression module. The spring feeding module takes the spring out of the spring product carrier and transports it to the spring compression module. After the copper sheet and the spring are attached together, it is transported to the fourth-station spring detection module. After the inspection is completed, it is transported to the carbon brush assembly feeding module. The module takes the carbon brush out of the carbon brush buffer module and transports it to the rotating wire arrangement module. After the carbon brush wire is arranged, it is transported to the carrier assembly module. After the assembly is completed, the divider transports the carrier to the welding module. After the welding is completed, it is rotated to the finished product unloading module, so that the carbon brush, spring and copper sheet are processed on the same equipment.
[0003] In the prior art, when the welded product is unloaded, it will slide the product out of the equipment through the unloading sheet metal slide. However, the product that has just been welded still has a relatively high temperature. Since the packaging materials are mostly paper or plastic, it is not convenient to directly sort and package the products with high temperatures. In addition, some products will have welding slag falling off after cooling. The impurities falling off the welding part of the product are likely to have an adverse effect on the carbon brush of the product, so a carbon brush welding machine is proposed. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the products just welded still have a high temperature, which is inconvenient for subsequent sorting and packaging work, and some products will have welding slag falling off after cooling, and the impurities falling off the welding part of the product are likely to have an adverse effect on the carbon brush of the product. The utility model provides a carbon brush welding machine.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] A carbon brush welding machine comprises a machine body, a feeding slide is arranged on the machine body, a storage box is arranged on the lower side of the feeding slide, and a plurality of ventilation holes are opened on one side of the storage box, an air circulation mechanism is arranged on one side of the ventilation holes on the storage box, and one side of the air circulation mechanism is arranged on the side wall of the feeding slide, a sealing bottom plate is hingedly installed on the lower side of the storage box, an electric feeding mechanism is arranged on one side of the storage box, and one side of the electric feeding mechanism is rotatably connected to the sealing bottom plate.
[0007] Preferably, the air flow circulation mechanism includes a collecting shell, one side of the collecting shell is fixedly mounted on the side wall of the storage box, and a driving air pump is fixedly mounted on the side wall of the collecting shell, a connecting pipe is fixedly mounted on the air outlet end of the driving air pump, and a circulation pipe is fixedly mounted on one end of the connecting pipe, an air dispersion box is fixedly mounted on one end of the circulation pipe, and a booster air box is fixedly mounted on one side of the air dispersion box, one side of the booster air box is fixedly mounted on the unloading slide, and a plurality of exhaust inclined holes are opened on the side wall of the booster air box.
[0008] Preferably, the upper side of the collecting shell is open, and a filter box is inserted and installed in the collecting shell, and one side of the filter box is made of a solid plate-like material.
[0009] Preferably, a screw hole bottom plate is fixedly installed on the side wall of the storage box, a connecting hole plate is fixedly installed on the side wall of the unloading slide plate, and the connecting hole plate is arranged corresponding to the screw hole bottom plate, and a positioning bolt is arranged between the screw hole bottom plate and the connecting hole plate.
[0010] Preferably, the electric unloading mechanism includes an L-shaped plate, one side of the L-shaped plate is fixedly mounted on the storage box, and an assembly strip is opened on the side wall of the L-shaped plate, an electric push rod is fixedly mounted in the assembly strip, and a connecting plate is fixedly mounted on one end of the electric push rod, and one end of the connecting plate is rotatably mounted on the sealing bottom plate.
[0011] Preferably, a U-shaped plate is fixedly mounted on the side wall of the sealing bottom plate, and a connecting shaft is rotatably mounted on the U-shaped plate, and one end of the connecting plate is fixedly mounted on the side wall of the connecting shaft.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. In the utility model, when the product is separated from the group through the unloading slide plate after welding, the driving air pump on the collecting shell is started, so that the driving air pump absorbs the air in the storage box and introduces it into the circulation pipe after filtering through the filter box, and then the gas in the circulation pipe will pass through the air dispersion box into the booster air box, and then the gas will pass through the exhaust inclined hole in the booster air box to form an impact airflow, which can not only assist the product to slide down, but also facilitate the heat dissipation of the product. At the same time, after the product enters the storage box, it will continuously absorb hot air, which is convenient for it to cool down. At the same time, if welding slag or impurities are generated, they can be adsorbed into the filter box through the vent hole, which can reduce the probability of impurities causing adverse effects on the carbon brushes, thereby maintaining the good quality of the product, and then the electric push rod is started to drive the sealing bottom plate to flip and unload the material. At this time, the temperature of the product is reduced to facilitate manual direct sorting and packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the three-dimensional connection structure of the storage box and the gas circulation mechanism of the utility model;
[0016] Figure 3 It is a schematic diagram of a partial cross-section three-dimensional connection structure of the collection shell in the utility model;
[0017] Figure 4 It is a schematic diagram of a partial cross-section three-dimensional connection structure of a storage box in the utility model.
[0018] Figure numerals: 1. Machine body; 2. Unloading slide plate; 3. Booster air box; 4. Exhaust inclined hole; 5. Storage box; 6. Collecting shell; 7. Vent hole; 8. Filter box; 9. L-shaped plate; 10. Assembly strip; 11. Electric push rod; 12. U-shaped plate; 13. Connecting shaft; 14. Connecting plate; 15. Sealing bottom plate; 16. Driving air pump; 17. Connecting pipe; 18. Circulation pipe; 19. Air dispersion box; 20. Positioning bolt; 21. Screw hole bottom plate; 22. Connecting hole plate. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0022] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] like Figure 1-4 As shown, the carbon brush welding machine includes a body 1, a feeding slide 2 is arranged on the body 1, a storage box 5 is arranged on the lower side of the feeding slide 2, and a plurality of ventilation holes 7 are opened on one side of the storage box 5, and an air circulation mechanism is arranged on one side of the ventilation holes 7 on the storage box 5, and the air circulation mechanism includes a collecting shell 6, one side of the collecting shell 6 is fixedly mounted on the side wall of the storage box 5, the upper side of the collecting shell 6 is arranged in an open shape, and a filter box 8 is inserted and installed in the collecting shell 6, and one side of the filter box 8 is arranged in a solid plate-like material. The filter box 8 can be conveniently filtered and collected for impurities in the airflow, so as to facilitate subsequent cleaning work.
[0024] A driving air pump 16 is fixedly installed on the side wall of the collecting shell 6, a connecting pipe 17 is fixedly installed on the air outlet end of the driving air pump 16, and a circulating pipe 18 is fixedly installed on one end of the connecting pipe 17, an air dispersion box 19 is fixedly installed on one end of the circulating pipe 18, and a booster air box 3 is fixedly installed on one side of the air dispersion box 19, one side of the booster air box 3 is fixedly installed on the unloading slide 2, and a plurality of exhaust inclined holes 4 are opened on the side wall of the booster air box 3. The gas will pass through the exhaust inclined holes 4 in the booster air box 3 to form an impact airflow, which can not only assist the product to slide down, but also facilitate the heat dissipation of the product.
[0025] A screw hole bottom plate 21 is fixedly installed on the side wall of the storage box 5, and a connecting hole plate 22 is fixedly installed on the side wall of the unloading slide plate 2, and the connecting hole plate 22 is arranged corresponding to the screw hole bottom plate 21, and a positioning bolt 20 is arranged between the screw hole bottom plate 21 and the connecting hole plate 22. With the help of the arranged positioning bolts 20, the connecting hole plate 22 and the screw hole bottom plate 21 can be easily assembled, which can facilitate the installation and disassembly between the storage box 5 and the unloading slide plate 2.
[0026] A sealed bottom plate 15 is hingedly installed on the lower side of the storage box 5, and an electric unloading mechanism is arranged on one side of the storage box 5, the electric unloading mechanism comprises an L-shaped plate 9, one side of the L-shaped plate 9 is fixedly installed on the storage box 5, and an assembly strip 10 is opened on the side wall of the L-shaped plate 9, an electric push rod 11 is fixedly installed in the assembly strip 10, and a connecting plate 14 is fixedly installed on one end of the electric push rod 11, one end of the connecting plate 14 is rotatably installed on the sealed bottom plate 15, a U-shaped plate 12 is fixedly installed on the side wall of the sealed bottom plate 15, and a connecting shaft 13 is rotatably installed on the U-shaped plate 12, one end of the connecting plate 14 is fixedly installed on the side wall of the connecting shaft 13, and the sealed bottom plate 15 is driven to flip and unload by starting the electric push rod 11, so that automatic control of unloading can be realized, thereby reducing the use of human resources and reducing labor intensity.
[0027] In summary: when the product is separated from the group after welding through the unloading slide plate 2, the driving air pump 16 on the collecting shell 6 is started, so that the driving air pump 16 absorbs the air in the storage box 5 and introduces it into the circulation pipe 18 after filtering through the filter box 8, and then the gas in the circulation pipe 18 will pass through the air dispersion box 19 into the booster air box 3, and then the gas will pass through the exhaust inclined hole 4 in the booster air box 3 to form an impact airflow, which can assist the product to slide down and also assist in heat dissipation of the product. After that, the product will continuously absorb surface heat after entering the storage box 5, thereby facilitating its cooling. At the same time, if welding slag or impurities are generated, they can be adsorbed into the filter box 8 through the vent hole 7, and then the electric push rod 11 is started to drive the sealing bottom plate 15 to flip, and the product can be directly unloaded from the storage box 5 for packaging.
[0028] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. Carbon brush welding machine, characterized in that, The invention comprises a machine body (1), a material discharging slide plate (2) is arranged on the machine body (1), a storage box (5) is arranged on the lower side of the material discharging slide plate (2), and a plurality of ventilation holes (7) are opened on one side of the storage box (5), an air circulation mechanism is arranged on one side of the ventilation holes (7) on the storage box (5), and one side of the air circulation mechanism is arranged on the side wall of the material discharging slide plate (2), a sealing bottom plate (15) is hingedly installed on the lower side of the storage box (5), an electric material discharging mechanism is arranged on one side of the storage box (5), and one side of the electric material discharging mechanism is rotatably connected to the sealing bottom plate (15).
2. The carbon brush welding machine according to claim 1, characterized in that: The air circulation mechanism comprises a collecting shell (6), one side of the collecting shell (6) is fixedly mounted on the side wall of the storage box (5), and a driving air pump (16) is fixedly mounted on the side wall of the collecting shell (6), a connecting pipe (17) is fixedly mounted on the air outlet end of the driving air pump (16), and a circulation pipe (18) is fixedly mounted on one end of the connecting pipe (17), a diffuser box (19) is fixedly mounted on one end of the circulation pipe (18), and a booster air box (3) is fixedly mounted on one side of the diffuser box (19), one side of the booster air box (3) is fixedly mounted on the unloading slide plate (2), and a plurality of exhaust inclined holes (4) are provided on the side wall of the booster air box (3).
3. The carbon brush welding machine according to claim 2, characterized in that: The upper side of the collecting shell (6) is open, and a filter box (8) is inserted and installed in the collecting shell (6), and one side of the filter box (8) is made of a solid plate-like material.
4. The carbon brush welding machine according to claim 1, characterized in that: A screw hole bottom plate (21) is fixedly mounted on the side wall of the storage box (5), and a connecting hole plate (22) is fixedly mounted on the side wall of the blanking slide plate (2), and the connecting hole plate (22) is arranged corresponding to the screw hole bottom plate (21), and a positioning bolt (20) is arranged between the screw hole bottom plate (21) and the connecting hole plate (22).
5. The carbon brush welding machine according to claim 1, characterized in that: The electric unloading mechanism comprises an L-shaped plate (9), one side of the L-shaped plate (9) is fixedly mounted on the storage box (5), and an assembly slot (10) is provided on the side wall of the L-shaped plate (9), an electric push rod (11) is fixedly mounted in the assembly slot (10), and a connecting plate (14) is fixedly mounted on one end of the electric push rod (11), and one end of the connecting plate (14) is rotatably mounted on a sealing bottom plate (15).
6. The carbon brush welding machine according to claim 5, characterized in that: A U-shaped plate (12) is fixedly mounted on the side wall of the sealing bottom plate (15), and a connecting shaft (13) is rotatably mounted on the U-shaped plate (12), and one end of the connecting plate (14) is fixedly mounted on the side wall of the connecting shaft (13).