Photovoltaic module frame welding equipment

By designing a welding equipment for the frame of photovoltaic modules, and using components such as brackets, workbenches, hair dryers to achieve automated fixation and efficient welding, the problems of equipment complexity, high cost and low degree of automation in traditional welding methods are solved, the welding efficiency and automation level are improved, and the production cost is reduced.

CN222660576UActive Publication Date: 2025-03-25JIANGSU GUSHANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420977208.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-25
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The traditional photovoltaic frame welding method has problems such as complex equipment structure, high procurement costs, large maintenance costs, low degree of automation, safety hazards and low efficiency in manual fixation.

Method used

A photovoltaic component frame welding equipment is designed, including brackets, workbenches, hair dryers, fixing frames, triangular connecting plates, welding machines, welding heads, cylinders, clamping blocks and limiting rods. Through the combination of these components, automatic fixing and efficient welding of photovoltaic frames can be achieved.

Benefits of technology

The equipment can efficiently weld photovoltaic frames, improve welding efficiency, save manpower, reduce production costs, ensure processing automation, and reduce equipment maintenance complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses photovoltaic module frame welding equipment which comprises a support, a workbench, an air blower, a fixing frame, a triangular connecting plate, a welding machine, a welding head, an air cylinder containing plate, an air cylinder, a first clamping plate, a second clamping plate, a limiting rod and a material containing table. According to the photovoltaic module frame welding device, in the production and machining process of a photovoltaic module frame, efficient welding treatment can be conducted on the photovoltaic frame, the welding machine is provided with four stations, the welding efficiency of the photovoltaic frame can be greatly guaranteed, the photovoltaic frame can be automatically fixed through the arrangement of an air cylinder, a first clamping block and a second clamping block, manpower is saved, and the production efficiency is improved. And the equipment is not complex, the operation threshold is low, the production cost is reduced, and meanwhile machining automation is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field related to photovoltaic frame processing and production, and specifically is a photovoltaic component frame welding device. Background Art

[0002] With the rapid development of modern society, people's demand for energy is also growing. Solar photovoltaic power generation, as a new type of clean energy, has a very broad development prospect. The solar module support system is a fixed support device designed for placing, installing and fixing solar photovoltaic modules including solar panels and fixed plates for fixing solar panels in solar photovoltaic power generation systems.

[0003] During the production and processing of photovoltaic frames, it is necessary to weld the photovoltaic frames. There are two traditional ways to weld frames. One is to use large-scale highly automated welding equipment to weld them. Although it is efficient, the structure of the equipment itself is relatively complex, the procurement cost is high, and routine maintenance costs a certain amount of money. The second is to fix it manually and then use a welding gun to weld it. This method has a low degree of automation, occupies manpower, and there are certain safety hazards in manual fixation, and the efficiency is relatively low. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The technical problem to be solved by the utility model is: since the photovoltaic frame needs to be welded during the production and processing, there are two traditional ways of welding the frame. One is to use large-scale highly automated welding equipment to weld it. Although it is efficient, the structure of the equipment itself is relatively complex, the procurement cost is high, and routine maintenance occupies a certain amount of expenses. The second is to fix it manually and then use a welding gun to weld it. This method has a low degree of automation, occupies manpower, and there are certain safety hazards in manual fixation, and the efficiency is relatively low.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic module frame welding device, comprising a bracket, a workbench, a blower, a fixed frame, a triangular connecting plate, a welding machine, a welding head, a cylinder placement plate, a cylinder, a clamping plate 1, a clamping plate 2, a limiting rod and a material placement table, wherein the workbench is arranged between the brackets, the blower is arranged on the surface of the workbench, the fixed frame is arranged on the front side of the bracket, the triangular connecting plate is used for fixing the fixed frame and the bracket, the welding machine is arranged at the bottom of the top surface of the fixed frame, the welding head is arranged at the bottom of the welding machine, the cylinder placement plate is arranged on the side of the fixed frame, the cylinder is arranged on the upper part of the cylinder placement plate, the clamping block 1 is connected to the telescopic rod of the cylinder, the clamping block 2 is arranged inside the fixed frame, the limiting rod is arranged on the inner side of the clamping block 2, and the material placement table is arranged on the surface of the workbench.

[0008] Furthermore, a hidden universal wheel is provided at the bottom of the bracket.

[0009] Furthermore, two hair dryers are provided, and the two hair dryers have the same specification parameters.

[0010] Furthermore, the fixing frame is fixedly connected to the front side of the bracket and the triangular connecting plate by welding.

[0011] Furthermore, a plurality of the welding machines are provided, and the specification parameters of the plurality of the welding machines are the same.

[0012] Furthermore, a rubber block is provided at the front end of the limiting rod.

[0013] (III) Beneficial effects

[0014] The utility model provides a photovoltaic module frame welding device, which has the following beneficial effects: novel structure, and can efficiently weld the photovoltaic frame during the production and processing of the photovoltaic frame. The welding machine has four workstations, which can greatly ensure the welding efficiency of the photovoltaic frame. The setting of the cylinder and the clamping block one and the clamping block two can automatically fix the photovoltaic frame, saving manpower. The equipment itself is not complicated and has a low operating threshold, which reduces production costs while also ensuring processing automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model from another perspective;

[0017] Figure 3 This is an enlarged schematic diagram of the welding head structure of the utility model;

[0018] In the figure: 1- bracket, 2- workbench, 3- blower, 4- fixed frame, 5- triangular connecting plate, 6- welding machine, 7- welding head, 8- cylinder placement plate, 9- cylinder, 10- clamping block 1, 11- clamping block 2, 12- limit rod, 13- material placement table. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. In the description of the utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0020] See also Figure 1 and Figure 3 The utility model provides a technical solution: a photovoltaic module frame welding device, including a bracket 1, a workbench 2, a blower 3, a fixed frame 4, a triangular connecting plate 5, a welding machine 6, a welding head 7, a cylinder placement plate 8, a cylinder 9, a clamping block 10, a clamping block 2 11, a limit rod 12 and a material placement table 13, the workbench 2 is arranged between the brackets 1, the blower 3 is arranged on the surface of the workbench 2, the fixed frame 4 is arranged on the front side of the bracket 1, the triangular connecting plate 5 is used for fixing the fixed frame 4 and the bracket 1, the welding machine 6 is arranged at the bottom of the top surface of the fixed frame 4, the welding head 7 is arranged at the bottom of the welding machine 6, the cylinder placement plate 8 is arranged on the side of the fixed frame 4, the cylinder 9 is arranged on the upper part of the cylinder placement plate 8, the clamping block 10 is connected to the telescopic rod of the cylinder 9, the clamping block 2 11 is arranged inside the fixed frame 4, the limit rod 12 is arranged on the inner side of the clamping block 2 11, and the material placement table 13 is arranged on the surface of the workbench 2.

[0021] A hidden universal wheel is provided at the bottom of the bracket 1, two hair dryers 3 are provided, and the specifications of the two hair dryers 3 are the same, the fixing frame 4 is fixedly connected to the front side of the bracket 1 and the triangular connecting plate 5 by welding, a plurality of welding machines 6 are provided, and the specifications of the plurality of welding machines 6 are the same, and a rubber block is provided at the front end of the limiting rod 12.

[0022] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A photovoltaic module frame welding device, characterized in that: The invention comprises a bracket (1), a workbench (2), a blower (3), a fixing frame (4), a triangular connecting plate (5), a welding machine (6), a welding head (7), a cylinder placement plate (8), a cylinder (9), a clamping block 1 (10), a clamping block 2 (11), a limiting rod (12) and a material placement table (13), wherein the workbench (2) is arranged between the brackets (1), the blower (3) is arranged on the surface of the workbench (2), the fixing frame (4) is arranged on the front side of the bracket (1), and the triangular connecting plate (5) is used for fixing the fixing frame (4) and the bracket (1). The welding machine (6) is arranged at the bottom of the top surface of the fixed frame (4), the welding head (7) is arranged at the bottom of the welding machine (6), the cylinder placement plate (8) is arranged on the side of the fixed frame (4), the cylinder (9) is arranged on the upper part of the cylinder placement plate (8), the clamping block 1 (10) is connected to the telescopic rod of the cylinder (9), the clamping block 2 (11) is arranged inside the fixed frame (4), the limiting rod (12) is arranged on the inner side of the clamping block 2 (11), and the material placement table (13) is arranged on the surface of the workbench (2).

2. A photovoltaic module frame welding device according to claim 1, characterized in that: The bottom of the bracket (1) is provided with hidden universal wheels.

3. The photovoltaic module frame welding equipment according to claim 1, characterized in that: Two hair dryers (3) are provided, and the two hair dryers (3) have the same specification parameters.

4. The photovoltaic module frame welding equipment according to claim 1, characterized in that: The fixing frame (4) is fixedly connected to the front side of the bracket (1) and the triangular connecting plate (5) by welding.

5. The photovoltaic module frame welding equipment according to claim 1, characterized in that: A plurality of the welding machines (6) are provided, and the specification parameters of the plurality of the welding machines (6) are the same.

6. The photovoltaic module frame welding equipment according to claim 1, characterized in that: A rubber block is provided at the front end of the limiting rod (12).