Durable steel ladle structure machining equipment
By introducing cleaning devices, fixing devices and cutting devices into the ladle processing equipment, the vibration problems of boiler steel plates during cutting and the problem of surface dirt not being cleaned, achieving higher cutting accuracy and processing quality.
Patent Information
- Application Number
- CN202420571725.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing ladle processing equipment will affect the accuracy due to vibration when cutting the boiler steel plate, and the dirt on the surface of the steel plate has not been cleaned before cutting, which will affect the cleanliness and beauty and cutting effect.
A durable ladle structural processing equipment is designed, including cleaning devices, fixing devices and cutting devices. The cleaning device cleans up dust on the surface of the steel plate by cleaning brushes. The fixing device clamps the steel plate through the hydraulic cylinder to prevent shaking. The cutting device rotates in the cutting groove by driving the cutting knife through the motor to cut.
Effectively clean the dirt on the surface of the steel plate, improve the cutting accuracy and the neat and beautiful appearance of the ladle, avoid the shaking and offset of the steel plate during cutting, and improve the processing quality.
Smart Images
Figure CN222660766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ladle processing, in particular to durable ladle structure processing equipment. Background Art
[0002] Ladle is a steel ladle, which is an important equipment used in steel mills and foundries to receive molten steel and perform pouring operations in front of open hearth furnaces, electric furnaces or converters during the smelting process of steel plants. Since the temperature of the molten steel is high and the time is long, the impact of steel leakage is particularly huge, so the production and processing of the ladle and the subsequent operation safety are particularly important.
[0003] The outer shell of a ladle is usually welded from boiler steel plates. The steel plates of the barrel wall and the barrel bottom are roughly between 14 and 30 mm and 24 and 40 mm. In particular, the size of the ladles required in different factories is also different. Therefore, the outer shell steel plates need to be trimmed and cut according to needs to achieve the required size of the ladle. However, when cutting the existing boiler steel plates, the steel plates will inevitably be subjected to certain vibrations, which will affect the cutting accuracy; in addition, the outer surface of the boiler steel plates is not well cleaned before cutting, and the dirt retained on them not only affects its neatness and beauty, but also affects the cutting effect. In summary, the existing ladle processing equipment still has the following problems:
[0004] 1. When cutting the boiler steel plate, the steel plate will inevitably be subjected to a certain degree of vibration, which will affect the cutting accuracy; 2. The outer surface of the boiler steel plate is not well cleaned before cutting, which affects its neatness and appearance. Utility Model Content
[0005] The main purpose of the utility model is to provide a durable ladle structure processing equipment, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A durable ladle structure processing equipment comprises a processing base, a cleaning device is installed at the upper right part of the processing base, fixing devices are installed at the upper left and upper right parts of the processing base, support seats are installed at the middle of the front end and the middle of the rear end of the processing base, a support frame is installed at the upper ends of the two support seats, a cutting device is installed at the middle of the front end of the support frame, and a cutting groove is opened at the middle of the upper end of the processing base.
[0008] Preferably, the cutting device comprises a fixed seat, a motor is installed at the lower end of the fixed seat, a cutting knife is installed at the left end of the motor, a No. 1 hydraulic cylinder is installed at the front end of the fixed seat, a slide groove is opened at the upper end of the support frame, and the fixed seat is installed on the support frame through the slide groove. The motor drives the cutting knife thereon to rotate in the cutting groove, and then the No. 1 hydraulic cylinder pushes the fixed seat, and the fixed seat slides in the slide groove, thereby driving the cutting knife at the lower end to cut the boiler steel plate.
[0009] Preferably, the fixing device comprises a fixing frame, a No. 2 hydraulic cylinder is installed in the middle of the upper end of the fixing frame, a connecting plate is installed at the lower end of the No. 2 hydraulic cylinder, a group of clamping blocks are installed at the lower end of the connecting plate, and the fixing frame is installed at the right part of the upper end of the processing base. The No. 2 hydraulic cylinder drives the connecting plate downward, and the connecting plate drives the clamping blocks to clamp the boiler steel plate on the processing base. In addition, there are two fixing devices, which can clamp both sides of the boiler steel plate at the same time to prevent the boiler steel plate from shaking and deviating during cutting.
[0010] Preferably, the cleaning device comprises a cleaning base, a mounting plate is mounted on the upper end of the cleaning base, a cleaning brush is mounted on the corresponding ends of the cleaning base and the mounting plate, and the cleaning base is mounted on the right upper end of the processing base. The boiler steel plate is cleaned by the cleaning brushes on the cleaning base and the mounting plate, thereby cleaning the dust and granular impurities on the boiler steel plate, which is convenient for subsequent processing of the boiler steel plate.
[0011] Preferably, the two cleaning devices are symmetrically distributed left and right with the cutting device as the center.
[0012] Preferably, the fixing seat is T-shaped.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. When it is necessary to cut the outer shell of the ladle, that is, the boiler steel plate, first push the boiler steel plate between the cleaning base and the mounting plate on the cleaning device, and then continue to push the boiler steel plate to the lower end of the support frame. The boiler steel plate is cleaned by the cleaning brushes on the cleaning base and the mounting plate, and then the dust and particulate impurities on the boiler steel plate are cleaned off, which is convenient for the subsequent processing of the boiler steel plate. When the boiler steel plate is pushed to a suitable position for cutting, the connecting plate is driven downward by the No. 2 hydraulic cylinder on the fixing device, and the connecting plate then drives the clamping block to clamp the boiler steel plate on the processing base. In addition, two fixing devices are provided, which can clamp both sides of the boiler steel plate at the same time to avoid the boiler steel plate from shaking and deviating during cutting, thereby improving the processing quality of the boiler steel plate.
[0015] 2. After the boiler steel plate is fixed, the motor on the cutting device drives the cutting knife on it to rotate in the cutting groove, and then the No. 1 hydraulic cylinder pushes the fixed seat, and the fixed seat slides in the slide groove, thereby driving the cutting knife at the lower end to cut the boiler steel plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a durable ladle structure processing equipment of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of a cutting device of a durable ladle structure processing equipment of the utility model;
[0018] Figure 3 This is a schematic diagram of the overall structure of a fixing device for a durable ladle structure processing equipment of the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the overall structure of a cleaning device of a durable ladle structure processing equipment.
[0020] In the figure: 1. Processing base; 2. Cutting device; 3. Fixing device; 4. Cleaning device; 5. Support seat; 6. Cutting groove; 7. Support frame; 20. Fixing seat; 21. Hydraulic cylinder No. 1; 22. Motor; 23. Cutting knife; 24. Slide; 30. Fixing frame; 31. Hydraulic cylinder No. 2; 32. Connecting plate; 33. Clamping block; 40. Cleaning base; 41. Mounting plate; 42. Cleaning brush. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] like Figure 1-4 As shown, a durable ladle structure processing equipment includes a processing base 1, a cleaning device 4 is installed on the upper right part of the processing base 1, a fixing device 3 is installed on the upper left and upper right parts of the processing base 1, a supporting seat 5 is installed on the middle of the front end and the middle of the rear end of the processing base 1, a supporting frame 7 is installed on the upper ends of the two supporting seats 5, a cutting device 2 is installed in the middle of the front end of the support frame 7, and a cutting groove 6 is opened in the middle of the upper end of the processing base 1; the two cleaning devices 4 are symmetrically distributed left and right with the cutting device 2 as the center.
[0025] The cutting device 2 includes a fixed seat 20, a motor 22 is installed at the lower end of the fixed seat 20, a cutting knife 23 is installed at the left end of the motor 22, a No. 1 hydraulic cylinder 21 is installed at the front end of the fixed seat 20, a slide groove 24 is opened at the upper end of the support frame 7, and the fixed seat 20 is installed on the support frame 7 through the slide groove 24; the fixed seat 20 is T-shaped. The motor 22 drives the cutting knife 23 thereon to rotate in the cutting groove 6, and then the No. 1 hydraulic cylinder 21 pushes the fixed seat 20, and the fixed seat 20 slides in the slide groove 24, thereby driving the cutting knife 23 at the lower end to cut the boiler steel plate.
[0026] The fixing device 3 includes a fixing frame 30, a No. 2 hydraulic cylinder 31 is installed in the middle of the upper end of the fixing frame 30, a connecting plate 32 is installed at the lower end of the No. 2 hydraulic cylinder 31, a group of clamping blocks 33 are installed at the lower end of the connecting plate 32, and the fixing frame 30 is installed at the upper right part of the processing base 1. The No. 2 hydraulic cylinder 31 drives the connecting plate 32 downward, and the connecting plate 32 further drives the clamping blocks 33 to clamp the boiler steel plate on the processing base 1. In addition, there are two fixing devices 3, which can clamp both sides of the boiler steel plate at the same time to prevent the boiler steel plate from shaking and deviating during cutting.
[0027] The cleaning device 4 includes a cleaning base 40, a mounting plate 41 is mounted on the upper end of the cleaning base 40, a cleaning brush 42 is mounted on the corresponding ends of the cleaning base 40 and the mounting plate 41, and the cleaning base 40 is mounted on the upper right part of the processing base 1. The boiler steel plate is cleaned by the cleaning brush 42 on the cleaning base 40 and the mounting plate 41, and then the dust and particle impurities on the boiler steel plate are cleaned, which is convenient for the subsequent processing of the boiler steel plate.
[0028] It should be noted that the utility model is a durable ladle structure processing equipment. When it is necessary to cut the outer shell of the ladle, that is, the boiler steel plate, the boiler steel plate is first pushed between the cleaning base 40 and the mounting plate 41 on the cleaning device 4, and then the boiler steel plate is pushed to the lower end of the support frame 7. The boiler steel plate is cleaned by the cleaning brush 42 on the cleaning base 40 and the mounting plate 41, and then the dust and particle impurities on the boiler steel plate are cleaned, which is convenient for the subsequent processing of the boiler steel plate. When the boiler steel plate is pushed to the appropriate position for cutting, the second hydraulic cylinder 3 on the fixing device 3 is used. 1 drives the connecting plate 32 downward, and the connecting plate 32 further drives the clamping block 33 to clamp the boiler steel plate on the processing base 1, and two fixing devices 3 are provided, which can clamp both sides of the boiler steel plate at the same time to prevent the boiler steel plate from shaking and deviating during cutting, thereby improving the processing quality of the boiler steel plate, and then the motor 22 on the cutting device 2 drives the cutting knife 23 thereon to rotate in the cutting groove 6, and then the No. 1 hydraulic cylinder 21 pushes the fixing seat 20, and the fixing seat 20 further slides in the slide groove 24, thereby driving the cutting knife 23 at the lower end to cut the boiler steel plate.
[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A durable ladle structure processing device, comprising a processing base (1), characterized in that: A cleaning device (4) is installed at the right upper end of the processing base (1), a fixing device (3) is installed at the left upper end and the right upper end of the processing base (1), a support seat (5) is installed at the middle of the front end and the middle of the rear end of the processing base (1), a support frame (7) is installed at the upper ends of the two support seats (5), a cutting device (2) is installed at the middle of the front end of the support frame (7), and a cutting groove (6) is opened at the middle of the upper end of the processing base (1).
2. The durable ladle structure processing equipment according to claim 1, characterized in that: The cutting device (2) comprises a fixed seat (20), a motor (22) is installed at the lower end of the fixed seat (20), a cutting knife (23) is installed at the left end of the motor (22), a No. 1 hydraulic cylinder (21) is installed at the front end of the fixed seat (20), a slide groove (24) is opened at the upper end of the support frame (7), and the fixed seat (20) is installed on the support frame (7) through the slide groove (24).
3. The durable ladle structure processing equipment according to claim 1 is characterized in that: The fixing device (3) comprises a fixing frame (30), a No. 2 hydraulic cylinder (31) is installed at the middle of the upper end of the fixing frame (30), a connecting plate (32) is installed at the lower end of the No. 2 hydraulic cylinder (31), a group of clamping blocks (33) are installed at the lower end of the connecting plate (32), and the fixing frame (30) is installed at the upper right part of the processing base (1).
4. The durable ladle structure processing equipment according to claim 1, characterized in that: The cleaning device (4) comprises a cleaning base (40), a mounting plate (41) is mounted on the upper end of the cleaning base (40), a cleaning brush (42) is mounted on the corresponding ends of the cleaning base (40) and the mounting plate (41), and the cleaning base (40) is mounted on the upper right part of the processing base (1).
5. The durable ladle structure processing equipment according to claim 1, characterized in that: The two cleaning devices (4) are symmetrically distributed left and right with the cutting device (2) as the center.
6. The durable ladle structure processing equipment according to claim 2, characterized in that: The fixing seat (20) is T-shaped.