Dust treatment device for metal cutter machining

By designing a dust treatment device for metal tool processing including magnet blocks and activated carbon blocks, the problems of poor dust treatment effect and humid processing environment in the prior art are solved, and effective dust separation and dehumidification treatment are achieved.

CN222660968UActive Publication Date: 2025-03-25GUANGDONG JWMT PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202421434641.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing dust treatment device for metal tool processing cannot effectively separate metal dust from non-metal dust, resulting in poor dust treatment effect and no dehumidification treatment is performed, which can easily make the processing environment humid.

Method used

A dust treatment device including a housing, a mounting plate, a limiting tooth plate, a gear, an electric telescopic rod, a magnet block and an activated carbon block are designed. Through the cooperation of gears and electric telescopic rods, the magnet block can rotate and absorb metal dust at the bottom of the inner frame. Activated carbon blocks are used for dehumidification, ensuring that the air is dry after leaving the device.

Benefits of technology

Effectively separate metal dust and non-metal dust, improve the dust treatment effect, and keep the processing environment dry through dehumidification treatment to avoid moisture retention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust treatment device for metal cutter machining, which comprises a shell, the inner wall of the shell is fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a limiting toothed plate, the inner wall of the limiting toothed plate is meshed with a gear, the inner wall of the lower surface of the gear is fixedly connected with an electric telescopic rod, and the inner wall of the lower surface of the electric telescopic rod is fixedly connected with a motor. According to the dust treatment device for metal cutter machining, after cutter machining is finished every day, a servo motor is started, a rotating shaft is driven to rotate to enable a gear to rotate, the electric telescopic rod is started to feed the magnet into the bottom of the inner frame, the magnet is driven to rotate, and the magnet is driven to rotate; a gear rotates in a limiting toothed plate and moves forwards at the same time, a sliding plate is driven to move in a sliding frame, a magnet block on a bottom clamping block at the bottom end of an electric telescopic rod also moves along with the sliding plate, the magnet block rotates along with rotation of the gear while moving, and metal dust in dust at the bottom of an inner frame is adsorbed to the magnet block.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal tool processing equipment, in particular to a dust treatment device for metal tool processing. Background Art

[0002] Cutting tools are tools used for cutting in mechanical manufacturing, also known as cutting tools. Most cutting tools are machine-made, but there are also hand-made ones. Cutting tools used in mechanical manufacturing are basically used for cutting metal materials. The surface of the cutting tool needs to be polished during processing, and metal dust will be generated during the polishing process.

[0003] After searching, it was found that a dust treatment device for metal tool processing was disclosed in the Chinese Utility Model Patent Publication No. CN220575413U. Negative pressure can be generated by the suction fan to suck air from the metal hose. The dust shield can block the dust and keep the dust inside the treatment box, which can effectively prevent the dust from drifting into the air. After collecting the dust, the existing dust treatment device does not classify the dust and separate the metal dust from the non-metallic dust, resulting in poor dust treatment effect. At the same time, the air leaving the device is not simply dehumidified, which easily makes the processing environment humid. Therefore, a dust treatment device is needed to separate metal powder from the impurity dust in the device. Utility Model Content

[0004] The main purpose of the utility model is to provide a dust treatment device for metal tool processing, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A dust treatment device for metal tool processing comprises a shell, an inner wall of the shell is fixedly connected to a mounting plate, the upper surface of the mounting plate is fixedly connected to a limiting tooth plate, the inner wall of the limiting tooth plate is meshingly connected to a gear, the inner wall of the lower surface of the gear is fixedly connected to an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected to a bottom clamping block, the inner wall of the bottom clamping block is fixedly connected to a magnet block, the upper surface of the shell is fixedly connected to an air outlet frame, and the inner wall of the air outlet frame is fixedly connected to an activated carbon block.

[0007] In order to facilitate the sliding of the slide plate, the utility model provides a dust treatment device for metal tool processing. The upper surface of the mounting plate is fixedly connected to a limiting plate, the upper surfaces of the limiting plate and the limiting tooth plate are fixedly connected to a sliding frame, and the inner wall of the sliding frame is movably connected to the slide plate.

[0008] In order to achieve the effect of providing power for the rotation of the rotating shaft, as a dust treatment device for metal tool processing in the utility model, the upper surface of the slide plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to the rotating shaft, and the upper surfaces of the limit plate and the limit tooth plate are fixedly connected to a shielding frame.

[0009] In order to achieve the effect of facilitating gas circulation, as a dust treatment device for metal tool processing of the utility model, the inner bottom wall of the shell is fixedly connected with an inner frame, and the inner wall of the inner frame is provided with a ventilation groove.

[0010] In order to achieve the effect of separating dust and water, as a dust treatment device for metal tool processing of the utility model, the inner wall of the inner frame is provided with a sealing plug plate, and the inner wall of the sealing plug plate is fixedly connected with a vinylon filter cloth.

[0011] In order to achieve the effect of conveniently cleaning the dust in the inner frame, as a dust treatment device for metal tool processing of the utility model, a cleaning slot is opened on the front side of the inner frame, and a blocking block is fixedly connected to the inner wall of the cleaning slot.

[0012] In order to achieve the effect of transporting water, as a dust treatment device for metal tool processing of the utility model, the inner wall of the inner frame is fixedly connected with a pump, one end of the pump is fixedly connected with a water pipe, one end of the water pipe is fixedly connected with a transfer pipe, the inner walls of the front and back of the transfer pipe are fixedly connected with spray pipes, and the inner wall of the transfer pipe is fixedly connected with a spray head.

[0013] In order to achieve the effect of sucking dust generated by processing, the utility model provides a dust treatment device for metal tool processing. An air intake hood is fixedly connected to one side of the shell, a duct exhaust fan is fixedly connected to the inner wall of the air intake hood, and a sealing door is hinged on the front of the shell through a hinge.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The dust treatment device for metal tool processing starts the pipeline exhaust fan and pump through the installation of the mounting plate, the limit tooth plate, the gear, the electric telescopic rod, the bottom block and the magnet block, and sends the air mixed with dust generated by tool processing into the shell. The pump allows water to enter the water pipe and flow into the transfer pipe, and spray out from the spray pipe and the spray head to form a water curtain. After the dusty air entering is sprayed and settled, the water and dust fall on the bottom of the inner frame. After the air passes through the spray water curtain, it flows out from the ventilation groove, and then after the tool processing is completed every day , start the servo motor, drive the shaft to rotate to rotate the gear, and start the electric telescopic rod to send the magnet block to the bottom of the inner frame. The gear rotates in the limit tooth plate and moves forward at the same time, driving the slide plate to move in the slide frame, and the magnet block on the bottom block at the bottom of the electric telescopic rod also moves accordingly. The magnet block rotates as the gear rotates while moving, and the metal dust in the dust at the bottom of the inner frame is adsorbed on the magnet block, so that the metal dust and non-metallic dust in the dust can be separated, thereby improving the dust treatment effect and facilitating subsequent recycling.

[0016] 2. The dust treatment device for metal tool processing has an air outlet frame and an activated carbon block. After the air passes through the ventilation groove, it flows to the opening on the upper surface of the outer shell, enters the air outlet frame, and leaves the device after passing through the activated carbon block, thereby dehumidifying the air leaving the device to prevent the external air from becoming humid. Through the setting of a sealing plug plate and a vinylon filter cloth, the water mixed with dust on one side of the inner frame is filtered to separate the solid and liquid. The water passes through the vinylon filter cloth and enters the other side of the inner frame, and is transported and sprayed by a pump, thereby facilitating the recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a dust treatment device for metal tool processing according to Embodiment 1 of the utility model;

[0018] Figure 2 This is a schematic diagram of the axonometric structure of a dust treatment device for metal tool processing in a rear view according to Embodiment 1 of the utility model;

[0019] Figure 3 This is a schematic cross-sectional view of a dust treatment device for metal tool processing according to Embodiment 1 of the utility model;

[0020] Figure 4 This is a schematic diagram of the axonometric structure of a dust treatment device for metal tool processing without a sealing door in Example 1 of the utility model;

[0021] Figure 5 This is a schematic diagram of the explosion structure of a limit tooth plate in a dust treatment device for metal tool processing in Example 1 of the utility model;

[0022] Figure 6This is a schematic diagram of the axonometric structure of a spray pipe in a dust treatment device for metal tool processing according to Example 1 of the utility model;

[0023] Figure 7 This is a schematic diagram of the explosion structure of a sealing plug plate in a dust treatment device for metal tool processing according to Example 1 of the utility model.

[0024] In the figure: 1. shell; 2. mounting plate; 3. limit tooth plate; 4. gear; 5. electric telescopic rod; 6. bottom clamp block; 7. magnet block; 8. limit plate; 9. slide frame; 10. slide plate; 11. servo motor; 12. rotating shaft; 13. shielding frame; 14. inner frame; 15. ventilation groove; 16. sealing plug plate; 17. vinylon filter cloth; 18. cleaning notch; 19. blocking block; 20. pump; 21. water pipe; 22. transfer pipe; 23. spray pipe; 24. spray head; 25. air outlet frame; 26. activated carbon block; 27. air inlet hood; 28. duct exhaust fan; 29. ​​sealing door. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] like Figure 1-7 As shown, a dust treatment device for metal tool processing includes a shell 1, the inner wall of the shell 1 is fixedly connected to a mounting plate 2, the upper surface of the mounting plate 2 is fixedly connected to a limiting tooth plate 3, the inner wall of the limiting tooth plate 3 is meshingly connected to a gear 4, the inner wall of the lower surface of the gear 4 is fixedly connected to an electric telescopic rod 5, the bottom end of the electric telescopic rod 5 is fixedly connected to a bottom clamping block 6, the inner wall of the bottom clamping block 6 is fixedly connected to a magnet block 7, the upper surface of the shell 1 is fixedly connected to an air outlet frame 25, and the inner wall of the air outlet frame 25 is fixedly connected to an activated carbon block 26.

[0028] During specific use, through the arrangement of the mounting plate 2, the limit tooth plate 3, the gear 4, the electric telescopic rod 5, the bottom clamp block 6 and the magnet block 7, the mounting plate 2 is fixed in the housing 1, the limit tooth plate 3 and the limit plate 8 are symmetrically fixed on the mounting plate 2, the gear 4 and the teeth in the limit tooth plate 3 are meshed, the electric telescopic rod 5 is fixed in the protrusion below the gear 4, the rotating shaft 12 is inserted and fixed above the gear 4, the other end of the rotating shaft 12 is connected to the output end of the servo motor 11 on the slide plate 10, and the slide plate 10 is installed in the sliding frame 9 on the limit tooth plate 3 and the limit plate 8. When processing metal tools, the air intake hood 27 on the device is close to and aligned with the processing tool, the pipeline exhaust fan 28 and the pump 20 are started, and the air mixed with dust generated by tool processing is sent into the housing 1, and the pump 20 allows water to enter the water pipe 21 and flow into the transfer pipe 22, and then the water is sprayed from the water pipe 21. The spray pipe 23 and the spray head 24 spray out to form a water curtain. After the dusty air entering is sprayed and settled, the water and dust fall on the bottom of the inner frame 14. The air flows out from the ventilation groove 15 after passing through the spray water curtain. Then, after the tool processing is completed every day, the servo motor 11 is started to drive the rotating shaft 12 to rotate to rotate the gear 4, and the electric telescopic rod 5 is started to send the magnet block 7 to the bottom of the inner frame 14. The gear 4 rotates in the limit tooth plate 3 and moves forward at the same time, driving the slide plate 10 to move in the slide frame 9, and the magnet block 7 on the bottom block 6 at the bottom of the electric telescopic rod 5 also moves accordingly. The magnet block 7 rotates while moving with the rotation of the gear 4, and the metal dust in the dust at the bottom of the inner frame 14 is adsorbed on the magnet block 7, so that the metal dust and non-metallic dust in the dust can be separated, the dust treatment effect is improved, and the subsequent recycling is convenient.

[0029] In this embodiment, the upper surface of the mounting plate 2 is fixedly connected to a limit plate 8 , the upper surfaces of the limit plate 8 and the limit tooth plate 3 are fixedly connected to a slide frame 9 , and the inner wall of the slide frame 9 is movably connected to a slide plate 10 .

[0030] During specific use, the slide frame 9 is arranged to facilitate the sliding of the slide plate 10 .

[0031] In this embodiment, a servo motor 11 is fixedly connected to the upper surface of the slide plate 10 , a rotating shaft 12 is fixedly connected to the output end of the servo motor 11 , and a shielding frame 13 is fixedly connected to the upper surfaces of the limiting plate 8 and the limiting tooth plate 3 .

[0032] During specific use, the servo motor 11 is provided to provide power for the rotation of the rotating shaft 12 .

[0033] In this embodiment, an inner frame 14 is fixedly connected to the inner bottom wall of the outer shell 1 , and a ventilation groove 15 is formed on the inner wall of the inner frame 14 .

[0034] During specific use, the ventilation groove 15 is provided to facilitate gas circulation.

[0035] In this embodiment, a sealing plug plate 16 is provided on the inner wall of the inner frame 14 , and a vinylon filter cloth 17 is fixedly connected to the inner wall of the sealing plug plate 16 .

[0036] When in use, the dust and water are separated by the setting of the vinylon filter cloth 17.

[0037] In this embodiment, a cleaning slot 18 is formed on the front surface of the inner frame 14 , and a blocking block 19 is fixedly connected to the inner wall of the cleaning slot 18 .

[0038] During specific use, the cleaning notch 18 is provided to facilitate cleaning of dust in the inner frame 14 .

[0039] In this embodiment, a pump 20 is fixedly connected to the inner wall of the inner frame 14, one end of the pump 20 is fixedly connected to a water pipe 21, one end of the water pipe 21 is fixedly connected to a transfer pipe 22, the front and back inner walls of the transfer pipe 22 are fixedly connected to a spray pipe 23, and the inner wall of the transfer pipe 22 is fixedly connected to a spray head 24.

[0040] During specific use, water is transported through the setting of the pump 20.

[0041] In this embodiment, an air intake hood 27 is fixedly connected to one side of the housing 1, a duct exhaust fan 28 is fixedly connected to the inner wall of the air intake hood 27, and a sealing door 29 is hinged to the front of the housing 1 through a hinge.

[0042] During specific use, the dust generated by the processing is sucked out through the setting of the duct exhaust fan 28.

[0043] Working principle: When processing metal tools, the air intake hood 27 on the device is close to and aimed at the processing tool, and the pipeline exhaust fan 28 and the pump 20 are started to send the air mixed with dust generated by tool processing into the shell 1. The pump 20 allows water to enter the water pipe 21 and flow into the transfer pipe 22, and spray out from the spray pipe 23 and the spray head 24 to form a water curtain. After the dusty air entering is sprayed and settled, the water and dust fall on the bottom of the inner frame 14. After the air passes through the spray water curtain, it flows out from the ventilation groove 15, and then After the tool processing is completed every day, the servo motor 11 is started to drive the rotating shaft 12 to rotate so that the gear 4 rotates, and the electric telescopic rod 5 is started to send the magnet block 7 to the bottom of the inner frame 14. The gear 4 rotates in the limiting tooth plate 3 and moves forward at the same time, driving the slide plate 10 to move in the slide frame 9, and the magnet block 7 on the bottom clamping block 6 at the bottom end of the electric telescopic rod 5 also moves accordingly. The magnet block 7 rotates as the gear 4 rotates while moving, and the metal dust in the dust at the bottom of the inner frame 14 is adsorbed on the magnet block 7.

[0044] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dust treatment device for metal tool processing, comprising a housing (1), characterized in that: The inner wall of the housing (1) is fixedly connected to a mounting plate (2), the upper surface of the mounting plate (2) is fixedly connected to a limit tooth plate (3), the inner wall of the limit tooth plate (3) is meshingly connected to a gear (4), the inner wall of the lower surface of the gear (4) is fixedly connected to an electric telescopic rod (5), the bottom end of the electric telescopic rod (5) is fixedly connected to a bottom clamping block (6), the inner wall of the bottom clamping block (6) is fixedly connected to a magnet block (7), the upper surface of the housing (1) is fixedly connected to an air outlet frame (25), and the inner wall of the air outlet frame (25) is fixedly connected to an activated carbon block (26).

2. A dust treatment device for metal tool processing according to claim 1, characterized in that: The upper surface of the mounting plate (2) is fixedly connected to a limit plate (8), the upper surfaces of the limit plate (8) and the limit tooth plate (3) are fixedly connected to a slide frame (9), and the inner wall of the slide frame (9) is movably connected to a slide plate (10).

3. A dust treatment device for metal tool processing according to claim 2, characterized in that: The upper surface of the slide plate (10) is fixedly connected to a servo motor (11), the output end of the servo motor (11) is fixedly connected to a rotating shaft (12), and the upper surfaces of the limiting plate (8) and the limiting toothed plate (3) are fixedly connected to a shielding frame (13).

4. The dust treatment device for metal tool processing according to claim 1, characterized in that: The inner bottom wall of the outer shell (1) is fixedly connected to an inner frame (14), and the inner wall of the inner frame (14) is provided with a ventilation groove (15).

5. The dust treatment device for metal tool processing according to claim 4, characterized in that: The inner wall of the inner frame (14) is provided with a sealing plug plate (16), and the inner wall of the sealing plug plate (16) is fixedly connected with a vinylon filter cloth (17).

6. The dust treatment device for metal tool processing according to claim 4, characterized in that: A cleaning notch (18) is provided on the front side of the inner frame (14), and a blocking block (19) is fixedly connected to the inner wall of the cleaning notch (18).

7. The dust treatment device for metal tool processing according to claim 4, characterized in that: A pump (20) is fixedly connected to the inner wall of the inner frame (14); one end of the pump (20) is fixedly connected to a water pipe (21); one end of the water pipe (21) is fixedly connected to a transfer pipe (22); the inner walls of the front and back sides of the transfer pipe (22) are fixedly connected to a spray pipe (23); and the inner wall of the transfer pipe (22) is fixedly connected to a spray head (24).

8. The dust treatment device for metal tool processing according to claim 1, characterized in that: An air intake hood (27) is fixedly connected to one side of the housing (1), a duct exhaust fan (28) is fixedly connected to the inner wall of the air intake hood (27), and a sealing door (29) is hingedly connected to the front of the housing (1) via a hinge.

Citation Information

Patent Citations

  • Dust treatment device for metal cutter machining

    CN220575413U