Surface treatment device for carbon fiber rotor

By designing a carbon fiber rotor surface treatment device that can replace the treatment of the grinding head, the problem of insufficient fixation and adaptability of the grinding head in the prior art is solved, and the processing ability of easy replacement and adaptability to rotors of different diameters is achieved.

CN222661018UActive Publication Date: 2025-03-25JIAXING MOSEN POWER TECH CO LTD
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Patent Information

Application Number
CN202421418616.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

In the existing carbon fiber rotor surface treatment device, the grinding head is fixed to the device body and cannot be disassembled, resulting in the grinding head being unable to replace when the grinding head is damaged or carbon fiber rotors of different diameters need to be treated, resulting in processing difficulties.

Method used

A carbon fiber rotor surface treatment device including a treatment table and a surface treatment mechanism is designed to make the treatment grinding head replaceable by welding vertical support plates and motors on the treatment table and fixing a sleeve on the extension shaft to accommodate the carbon fiber rotors.

Benefits of technology

It realizes convenient replacement of grinding heads, adapts to carbon fiber rotors of different diameters, and is convenient to replace when grinding heads are damaged, solving the problem of grinding head fixation and adaptability during processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface treatment device for a carbon fiber rotor, which belongs to the technical field of carbon fiber rotors and comprises a treatment table and a surface treatment mechanism positioned on the treatment table, a vertical support plate is welded on one side of the top wall of the treatment table, a motor is horizontally mounted on one side wall of the vertical support plate, and an output shaft of the motor is coaxially connected with an extension shaft. The extension shaft is fixedly sleeved with a sleeve, the outer side of the sleeve is sleeved with a carbon fiber rotor to be subjected to surface treatment, a top beam frame is further welded to the treatment table, one side of the top beam frame is welded to the vertical supporting plate, so that the structure of the top beam frame is kept stable, and an air cylinder is installed on the top beam frame; the surface treatment mechanism comprises a fixing base fixedly connected to the lower portion of the air cylinder and a treatment grinding head inserted into the fixing base. According to the surface treatment device for the carbon fiber rotor, the treatment grinding head is convenient to replace so as to adapt to the carbon fiber rotors with different diameters, and the treatment grinding head is convenient to replace when damaged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbon fiber rotors, and in particular relates to a surface treatment device for a carbon fiber rotor. Background Art

[0002] When the speed of current permanent magnet motors (especially high-speed permanent magnet motors) reaches over 20,000rpm, how to fix the magnets is a research topic for technicians in this field. If the speed is further increased to the ultra-high speed range, the embedded structure will always encounter bottlenecks, so a surface-mounted magnetic pole structure must be used, which is often fixed with a carbon fiber rotor.

[0003] In the process of realizing the utility model, the inventor found that there are at least the following problems in the technology: in the processing of the existing carbon fiber rotor, in order to make the surface smoother and improve the product quality, it is necessary to grind the surface. The grinding head on the current surface treatment device is fixed to the device body and cannot or is not convenient to be disassembled. Therefore, when the grinding head is damaged or when processing carbon fiber rotors of different diameters, it cannot be replaced, which brings great trouble to the processing.

[0004] To this end, we propose a surface treatment device for carbon fiber rotors to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a surface treatment device for a carbon fiber rotor, which is convenient for replacing the grinding head to adapt to carbon fiber rotors of different diameters and is also convenient for replacing the grinding head when it is damaged, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A surface treatment device for a carbon fiber rotor comprises a treatment table and a surface treatment mechanism located on the treatment table, a vertical support plate is welded on one side of a top wall of the treatment table, a motor is horizontally mounted on one side wall of the vertical support plate, an output shaft of the motor is coaxially connected to an extension shaft, a sleeve is fixedly sleeved on the extension shaft, wherein a carbon fiber rotor to be surface treated is sleeved on the outer side of the sleeve;

[0008] A top beam frame is also welded on the processing table, wherein one side of the top beam frame is welded to the vertical support plate, so that the top beam frame structure remains stable, a cylinder is installed on the top beam frame, and the surface processing mechanism includes a fixed seat fixedly connected to the bottom of the cylinder and a processing grinding head inserted on the fixed seat, wherein the inner cavity of the fixed seat is formed on the bottom wall thereof, and the processing grinding head is inserted into the inner cavity of the fixed seat;

[0009] Inner grooves are formed on both sides of the inner cavity of the fixed seat, and a second spring is symmetrically connected to each inner groove, and a positioning rod is connected to the two second springs. One side of the positioning rod abuts against the processing grinding head, and the other side slides out from the fixed seat, so that it is convenient for people to hold the positioning rod.

[0010] Preferably, the motor and the extension shaft are distributed on both sides of the vertical support plate, and the extension shaft is rotatably connected to the vertical support plate; so that the extension shaft can operate stably under the drive of the motor.

[0011] Preferably, a receiving groove is formed on the side of the outer wall of the extension shaft facing away from the vertical support plate, a first spring is fixedly connected to the inner wall of the receiving groove, and a spring block abutting against the sleeve is connected to the first spring; thereby facilitating the stabilization of the sleeve and the carbon fiber rotor.

[0012] Preferably, an opening is provided on the side of the top beam frame facing away from the vertical support plate, so that the sleeve and the carbon fiber rotor can pass through the opening and be installed on the extension shaft.

[0013] Preferably, the bottom of the processing grinding head extends out from the inner cavity of the fixing seat and is designed in an arc shape; thereby facilitating the bottom of the processing grinding head to contact the carbon fiber rotor and perform surface grinding on the carbon fiber rotor when it rotates.

[0014] In summary, the technical effects and advantages of the utility model are as follows:

[0015] The surface treatment device for the carbon fiber rotor can move the two sets of springs away from each other by pulling the two positioning rods at the same time, thereby releasing the fixation of the treatment grinding head, thereby facilitating the replacement of the treatment grinding head, so as to adapt to carbon fiber rotors of different diameters, and also facilitating the convenient replacement of the treatment grinding head when it is damaged.

[0016] The surface treatment device for the carbon fiber rotor first makes the treatment grinding head contact with the carbon fiber rotor, and then the driving motor drives the extension shaft, sleeve and carbon fiber rotor to operate, so that the carbon fiber rotor can be polished by the treatment grinding head. In actual design, the width of the treatment grinding head can be widened to facilitate the surface polishing of carbon fiber rotors of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is the front view of the utility model;

[0019] Figure 3 It is a partial cross-sectional view of one side of the utility model;

[0020] Figure 4 It is a partial cross-sectional view of the other side of the utility model;

[0021] Figure 5 For this utility model Figure 4 A magnified view of the structure in the middle.

[0022] In the figure: 1. processing table; 2. vertical support plate; 3. motor; 4. extension shaft; 5. sleeve; 6. carbon fiber rotor; 7. storage groove; 8. first spring; 9. spring block; 10. top beam frame; 11. cylinder; 12. fixed seat; 13. processing grinding head; 14. inner groove; 15. second spring; 16. positioning rod. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-Figure 5 A surface treatment device for a carbon fiber rotor comprises a treatment table 1 and a surface treatment mechanism on the treatment table 1, a vertical support plate 2 is welded on one side of the top wall of the treatment table 1, and a motor 3 is horizontally installed on one side wall of the vertical support plate 2, the output shaft of the motor 3 is coaxially connected with an extension shaft 4, the motor 3 and the extension shaft 4 are distributed on both sides of the vertical support plate 2, and the extension shaft 4 is rotatably connected to the vertical support plate 2, so that the extension shaft 4 can stably operate under the drive of the motor 3, and a sleeve 5 is fixedly sleeved on the extension shaft 4, wherein the outer side of the sleeve 5 is sleeved with a carbon fiber rotor 6 to be surface treated;

[0025] It is worth noting that a receiving groove 7 is formed on the side of the outer wall of the extension shaft 4 facing away from the vertical support plate 2, a first spring 8 is fixedly connected to the inner wall of the receiving groove 7, and a spring block 9 abutting against the sleeve 5 is connected to the first spring 8, so as to facilitate the sleeve 5 and the carbon fiber rotor 6 to maintain stability;

[0026] A top beam frame 10 is also welded on the processing table 1, and an opening is provided on the side of the top beam frame 10 facing away from the vertical support plate 2, so that the sleeve 5 and the carbon fiber rotor 6 can pass through the opening and be installed on the extension shaft 4, wherein one side of the top beam frame 10 is welded to the vertical support plate 2, so that the structure of the top beam frame 10 remains stable, and a cylinder 11 is installed on the top beam frame 10. The surface treatment mechanism includes a fixed seat 12 fixedly connected to the bottom of the cylinder 11 and a treatment grinding head 13 inserted on the fixed seat 12, wherein the inner cavity of the fixed seat 12 is formed on its bottom wall, and the treatment grinding head 13 is inserted into the inner cavity of the fixed seat 12;

[0027] The bottom of the processing grinding head 13 extends out from the inner cavity of the fixed seat 12 and is designed in an arc shape, so that the bottom of the processing grinding head 13 is in contact with the carbon fiber rotor 6, and the surface of the carbon fiber rotor 6 is polished when it rotates. Inner grooves 14 are formed on both sides of the inner cavity of the fixed seat 12, and a second spring 15 is symmetrically connected in each inner groove 14, and a positioning rod 16 is connected to the two second springs 15. One side of the positioning rod 16 abuts against the processing grinding head 13, and the other side thereof slides out from the fixed seat 12, so that it is convenient for a person to hold the positioning rod 16.

[0028] The surface treatment device of the carbon fiber rotor: Before use, the treatment grinding head 13 is in the highest position, the elastic block 9 is squeezed first to compress the first spring 8 and shrink it in the receiving groove 7, and then the sleeve 5 and the carbon fiber rotor 6 are sleeved on the extension shaft 4 through the opening on the top beam frame 10 (such as Figure 2 The state shown), then the cylinder 11 is operated to drive the fixed seat 12 and the processing grinding head 13 to sink, so that the processing grinding head 13 contacts the carbon fiber rotor 6, and the driving motor 3 is operated to drive the extension shaft 4, the sleeve 5 and the carbon fiber rotor 6 to operate, so that the carbon fiber rotor 6 can be polished by the processing grinding head 13. Of course, in actual design, the width of the processing grinding head 13 can be widened (not necessarily based on the width of the processing grinding head 13 in the attached drawing), so as to facilitate the surface polishing of carbon fiber rotors 6 of different lengths; after the polishing is completed, the processing grinding head 13 is returned to its original position, the motor 3 is stopped, and the elastic block 9 is squeezed again to take out the sleeve 5 and the carbon fiber rotor 6, thereby completing the surface polishing of the carbon fiber rotor 6.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A surface treatment device for a carbon fiber rotor, comprising a treatment table (1) and a surface treatment mechanism located on the treatment table (1), characterized in that: A vertical support plate (2) is welded to one side of the top wall of the processing table (1), and a motor (3) is horizontally mounted on one side wall of the vertical support plate (2), the output shaft of the motor (3) is coaxially connected to an extension shaft (4), a sleeve (5) is fixedly sleeved on the extension shaft (4), wherein the outer side of the sleeve (5) is sleeved with a carbon fiber rotor (6) to be surface treated; A top beam frame (10) is also welded on the processing table (1), wherein one side of the top beam frame (10) is welded to the vertical support plate (2), a cylinder (11) is installed on the top beam frame (10), and the surface processing mechanism comprises a fixed seat (12) fixedly connected to the bottom of the cylinder (11) and a processing grinding head (13) inserted into the fixed seat (12), and the processing grinding head (13) is inserted into the inner cavity of the fixed seat (12); Inner grooves (14) are formed on both sides of the inner cavity of the fixing seat (12), and a second spring (15) is symmetrically connected to each of the inner grooves (14), and two second springs (15) are connected to positioning rods (16), one side of the positioning rod (16) is in contact with the processing grinding head (13), and the other side thereof slides out from the fixing seat (12).

2. The surface treatment device for a carbon fiber rotor according to claim 1, characterized in that: The motor (3) and the extension shaft (4) are distributed on both sides of the vertical support plate (2), and the extension shaft (4) is rotatably connected to the vertical support plate (2).

3. The surface treatment device for a carbon fiber rotor according to claim 1, characterized in that: A receiving groove (7) is formed on the side of the outer wall of the extension shaft (4) facing away from the vertical support plate (2), a first spring (8) is fixedly connected to the inner wall of the receiving groove (7), and a spring block (9) abutting against the sleeve (5) is connected to the first spring (8).

4. The surface treatment device for a carbon fiber rotor according to claim 1, characterized in that: An opening is provided on the side of the top beam frame (10) facing away from the vertical support plate (2).

5. The surface treatment device for a carbon fiber rotor according to claim 1, characterized in that: The bottom of the processing grinding head (13) extends out from the inner cavity of the fixing seat (12) and is designed to be arc-shaped.