Burr removing device adaptive to valves of any size
By designing a removal component including a rotating disc, a center block, a flushing rod, a hydraulic rod, a limit block and a thorn removal plate, the problem of the difficulty in adapting to any size of valves and burr removal in the prior art is solved, and rapid adaptation and efficient burr removal of any size of valves are achieved.
Patent Information
- Application Number
- CN202421425623.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing valve burr removal device is difficult to adapt to valves of any size, and burr residues are easily caused during the removal process.
A burr removal device including a processing table and removal assembly is designed. The removal assembly consists of a rotating disc, a central block, a flushing rod, a hydraulic rod, a limiting block and a thorn removal plate. The position of the limiting block and a thorn removal plate is controlled through the synchronous expansion and contraction of the hydraulic rod, so that the inner diameter of the thorn removal plate can be quickly adjusted, and a cleaning agent is sprayed through the thorn to avoid burr residue.
It realizes rapid adaptation and burr removal for valves of any size, avoiding the residue of burrs inside the valve, and improving removal efficiency and accuracy.
Smart Images

Figure CN222661063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve processing, in particular to a burr removal device adapted for valves of any size. Background Art
[0002] Valves are pipe accessories used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium. They are control components in fluid conveying systems and have functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shutoff valves to the various valves used in extremely complex automatic control systems. In the process of valve processing, burr removal on the valve surface is also an important step.
[0003] For example, the utility model with application number CN202021181972.2 provides a device for removing burrs from valves, which relates to the field of valve processing technology. The utility model controls the lifting and lowering of the grinding head and the fixed table through the joint action of the cylinder and the second hydraulic cylinder, so that the grinding head enters the interior of the valve, which is convenient for cleaning the burrs inside the valve. However, there are many types and sizes of existing valves, and the size of the valves for burr removal by the burr removal device is relatively fixed, which makes it inconvenient to adapt to valves of any size for burr removal, and burrs are easily left on the valve during burr removal.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a burr removal device suitable for valves of any size is provided. Utility Model Content
[0005] The purpose of the utility model is to provide a burr removal device adapted to valves of any size, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burr removal device suitable for valves of any size, comprising a processing table and a removal component, vertical plates are arranged on both sides of the processing table, the removal component for removing burrs from valves of any size is arranged on the side of the vertical plates, and the removal component comprises a rotating disk, a center block, a flushing rod, a hydraulic rod 1, a limit block and a burr removal plate, the surface of the rotating disk is installed with a center block, and the surface of the center block is installed with a flushing rod, the outer side of the center block is installed with a hydraulic rod 1, and the output end of the hydraulic rod 1 is installed with a limit block, and the side of the limit block is installed with a burr removal plate.
[0007] Furthermore, the limiting blocks and the thorn removal plates are arranged in four groups in a circular distribution about the center point of the central block, and the limiting blocks are in an I-shaped shape.
[0008] Furthermore, an outer shield is installed on the outside of the rotating disk, and an adjustment hole is opened on the surface of the outer shield.
[0009] Furthermore, a hydraulic rod 2 is installed in the middle of the processing table, and a placement rack is installed at the output end of the hydraulic rod 2.
[0010] Furthermore, a positioning hole is provided on the inner surface of the placement rack, and a hydraulic rod three is installed on the top of the placement rack.
[0011] Furthermore, a limiting frame is installed at the output end of the hydraulic rod three, and a limiting groove is opened on the side of the limiting frame.
[0012] Furthermore, the side of the vertical plate is provided with an adjustment component for position adjustment, and the number of the adjustment components is set to two groups.
[0013] Furthermore, the adjustment assembly includes a connecting plate and a double-threaded screw, and the middle portion of the connecting plate is threadedly connected to the double-threaded screw.
[0014] The utility model provides a burr removal device adapted to valves of any size, which has the following beneficial effects:
[0015] 1. The utility model controls the position of the limit block and the burr removal plate through the synchronous extension and contraction of the hydraulic rod, so that the inner diameter of the annularly distributed burr removal plate can be quickly adjusted, so that the burr removal plate can perform burr removal on valves of different sizes. The flushing rod sprays a cleaning agent while removing the burrs, so that the burrs are taken out of the valve with the cleaning machine, avoiding the residual burrs inside the valve. The rotating disk is driven by the motor to drive the four burr removal plates to rotate for deburring.
[0016] 2. The utility model uses the outer protective cover to protect the hydraulic rod together with the outer protective cover. The adjustment hole allows the limit block to slide and adjust to increase the adjustment stability. The height adjustment of the hydraulic rod two controls the placement frame. The limit frame is controlled by the telescopic movement of the hydraulic rod three. The limit frame uses the limiting grooves on both sides to press down and limit the two interfaces of the valve. The double-threaded screw is driven by the motor to drive the connecting plate and the vertical plate to move their positions, so that the removal component is close to the valve to be deburred. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a burr removal device suitable for valves of any size according to the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a burr removal component of a burr removal device suitable for valves of any size according to the utility model;
[0019] Figure 3 The utility model is a schematic diagram of the overall rear view structure of a burr removal device suitable for valves of any size.
[0020] In the figure: 1. Processing table; 2. Vertical plate; 3. Removal component; 301. Rotating disk; 302. Center block; 303. Flushing rod; 304. Hydraulic rod one; 305. Limit block; 306. Thorn removal plate; 4. Outer shield; 5. Adjustment hole; 6. Hydraulic rod two; 7. Placement rack; 8. Positioning hole; 9. Hydraulic rod three; 10. Limit rack; 11. Limiting groove; 12. Adjustment component; 1201. Connecting plate; 1202. Double threaded screw. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 As shown, a burr removal device suitable for valves of any size comprises a processing table 1 and a removal component 3, vertical plates 2 are arranged on both sides of the processing table 1, an outer shield 4 is installed on the outside of the rotating disk 301, the outer shield 4 plays the role of outer shield protection for the hydraulic rod 1 304, the adjustment hole 5 enables the limit block 305 to limit the sliding adjustment, and increases the adjustment stability, and the surface of the outer shield 4 is provided with an adjustment hole 5, a hydraulic rod 2 6 is installed in the middle of the processing table 1, the hydraulic rod 2 6 controls the height adjustment of the placement frame 7, the limit frame 10 is controlled by the telescopic movement of the hydraulic rod 3 9, and the output end of the hydraulic rod 2 6 is installed with the placement frame 7, the inner surface of the placement frame 7 is provided with a positioning hole 8, and the top of the placement frame 7 is installed with a hydraulic rod 3 9, and the output end of the hydraulic rod 3 9 is installed with a limit frame 10, the limit frame 10 plays the role of pressing down and closing the two interfaces of the valve through the limit grooves 11 on both sides, and the side of the limit frame 10 is provided with a limit groove 11.
[0023] like Figure 2As shown, a removal assembly 3 for removing burrs from valves of any size is arranged on the side of the vertical plate 2, and the removal assembly 3 includes a rotating disk 301, a center block 302, a flushing rod 303, a hydraulic rod 304, a limit block 305 and a burr removal plate 306. The surface of the rotating disk 301 is equipped with a center block 302. The rotating disk 301 is driven by a motor to drive four burr removal plates 306 to rotate for burr removal. The surface of the center block 302 is equipped with a flushing rod 303. The flushing rod 303 sprays a cleaning agent while removing the burrs, so that the burrs are taken out of the valve along with the cleaning machine to avoid the valve To remove the internal burrs, a hydraulic rod 304 is installed on the outer side of the center block 302. The synchronous telescopic control of the limit block 305 and the burr removal plate 306 of the hydraulic rod 304 makes the inner diameter of the annularly distributed burr removal plate 306 quickly adjustable, so that the burr removal plate 306 can perform burr removal on valves of different sizes. The output end of the hydraulic rod 304 is installed with a limit block 305, and the burr removal plate 306 is installed on the side of the limit block 305. There are four groups of limit blocks 305 and burr removal plates 306 distributed in an annular manner about the center point of the center block 302, and the shape of the limit block 305 is an I-shaped.
[0024] like Figure 3 As shown, an adjusting component 12 for position adjustment is provided on the side of the vertical plate 2, and the number of the adjusting components 12 is set in two groups, the adjusting component 12 includes a connecting plate 1201 and a double-threaded screw 1202, and the middle part of the connecting plate 1201 is threadedly connected with the double-threaded screw 1202, the double-threaded screw 1202 is driven by a motor to drive the connecting plate 1201 and the vertical plate 2 to move the position, so that the removal component 3 is close to the valve to be deburred.
[0025] In summary, the burr removal device adapted to valves of any size is firstly based on Figure 1-Figure 3The structure shown in the figure is to place the valve on the positioning hole 8 on the placement frame 7 so that the two interface positions of the valve are respectively facing the two groups of removal components 3, and then control the hydraulic rod 3 9 to extend and retract to make the limit frame 10 move down, so that the limit frame 10 can press down the two interface exteriors of the valve through the limit grooves 11 on both sides to limit the position, and quickly limit the valve. When removing burrs, turn on the motor at the end of the double-threaded screw 1202 to rotate it, and the double-threaded screw 1202 drives the vertical plates 2 on both sides to approach. At this time, the inner diameter of the annularly distributed burr removal plate 306 is at the minimum size, so that the removal components 3 are close to both sides of the valve and The burr removal plate 306 is extended into the interior thereof, and then according to the size of the valve interface, the four hydraulic rods 304 are controlled to be extended and retracted synchronously to move the position of the limit block 305 and the burr removal plate 306, so that the inner diameter of the annularly distributed burr removal plate 306 can be quickly adjusted to fit the inner surface of the valve, and the rotating disk 301 is driven by the motor to drive the four burr removal plates 306 to rotate for deburring. At this time, the burr removal plate 306 performs a burr removal process on valves of different sizes. When the burrs are removed, the flushing rod 303 sprays a cleaning agent while removing the burrs, so that the burrs are taken out of the valve along with the cleaning machine, thereby avoiding the residual burrs inside the valve.
[0026] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A burr removal device adapted for valves of any size, comprising a processing table (1) and a burr removal component (3), characterized in that: Vertical plates (2) are arranged on both sides of the processing table (1), and the removal component (3) for removing burrs from valves of any size is arranged on the side of the vertical plate (2), and the removal component (3) comprises a rotating disk (301), a center block (302), a flushing rod (303), a hydraulic rod (304), a limit block (305) and a burr removal plate (306). The surface of the rotating disk (301) is installed with the center block (302), and the surface of the center block (302) is installed with the flushing rod (303), the outer side of the center block (302) is installed with the hydraulic rod (304), and the output end of the hydraulic rod (304) is installed with the limit block (305), and the side of the limit block (305) is installed with the burr removal plate (306).
2. A burr removal device adapted to valves of any size according to claim 1, characterized in that: The limiting blocks (305) and the thorn removal plates (306) are arranged in four groups in an annular distribution around the center point of the center block (302), and the limiting blocks (305) are in an I-shaped shape.
3. A burr removal device adapted to valves of any size according to claim 1, characterized in that: An outer protective cover (4) is installed on the outside of the rotating disk (301), and an adjustment hole (5) is opened on the surface of the outer protective cover (4).
4. A burr removal device adapted to valves of any size according to claim 1, characterized in that: A hydraulic rod 2 (6) is installed in the middle of the processing table (1), and a placement rack (7) is installed at the output end of the hydraulic rod 2 (6).
5. A burr removal device adapted to valves of any size according to claim 4, characterized in that: The inner surface of the placement rack (7) is provided with a positioning hole (8), and a hydraulic rod three (9) is installed on the top of the placement rack (7).
6. A burr removal device adapted to valves of any size according to claim 5, characterized in that: A limiting frame (10) is installed at the output end of the hydraulic rod three (9), and a limiting groove (11) is provided on the side of the limiting frame (10).
7. The burr removal device adapted to valves of any size according to claim 1, characterized in that: An adjustment component (12) for position adjustment is arranged on the side of the vertical plate (2), and the number of the adjustment components (12) is arranged to be two groups.
8. A burr removal device adapted to valves of any size according to claim 7, characterized in that: The adjustment assembly (12) comprises a connecting plate (1201) and a double-threaded screw rod (1202), and the middle portion of the connecting plate (1201) is threadedly connected to the double-threaded screw rod (1202).
Citation Information
Patent Citations
Device for removing valve burrs
CN212824366U