Burr shaving device

By using a combination of dust reduction cover, dust curtain and dust reduction nozzle in the shaving burr device, the problem of dust scattering during shaving burrs in the prior art is solved, and a cleaner working environment and higher quality door and window surfaces are achieved.

CN222661073UActive Publication Date: 2025-03-25ANHUI JIEYA DECORATION ENG CO LTD
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Patent Information

Application Number
CN202420755303.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-25
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing shaving burrs will generate a lot of dust when shaving aluminum alloy doors and windows, causing environmental pollution and operator health risks, and it will be difficult to clean, affecting the normal operation and service life of the device.

Method used

A shaving burr device is designed, using a combination of a dust reduction cover, a dust barrier and a dust reduction spray head to reduce the dust generated during the shaving burr by spraying water mist to prevent the dust from scattering.

Benefits of technology

It effectively reduces the scattering and deposition of dust, reduces the workload of cleaning and maintenance, improves the finish and quality of door and window surfaces, reduces health risks, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deburring device which comprises a working table, a supporting column fixedly connected to the bottom of the working table, a sliding rail installed on one side of the top of the working table, a sliding block connected to the sliding rail in a sliding mode, an installation support installed on the top of the sliding block, and a deburring assembly installed on one side of the installation support. Through cooperation of the dust falling cover, the dust separation curtains and the dust falling spray head, when burr shaving work is carried out, the dust separation curtains at the two ends are put down, the aluminum alloy door and window are placed on the operation opening, burr shaving work is carried out through the grinding wheel, water mist is sprayed out through the dust falling spray head, dust generated in the burr shaving process is subjected to dust falling, and the dust is prevented from flying in the air; the cleaning and maintenance workload is reduced, dust deposition on the surfaces of doors and windows is reduced, so that surface pollution and flaws are reduced, the surface smoothness and quality of the doors and windows are improved, the appearance attraction and competitiveness of products are enhanced, and the risk that workers are exposed to dust and pollutants is reduced; the occurrence of health problems related to the respiratory system and the skin is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy door and window processing, in particular to a burr shaving device. Background Art

[0002] Aluminum alloy doors and windows refer to door and window products made of aluminum alloy materials. Compared with traditional wooden doors and windows or steel doors and windows, aluminum alloy doors and windows have higher strength and durability, and also have excellent corrosion resistance and fire resistance. Due to the lightweight and plasticity of aluminum alloy, aluminum alloy doors and windows are widely used in the construction field. When processing aluminum alloy doors and windows, a burr shaving device is required. In the existing technology.

[0003] The existing shaving burr device will generate a large amount of dust when shaving burrs on aluminum alloy doors and windows. The dust will float everywhere and easily pollute the environment. If inhaled into the respiratory tract, it will affect the health of the operator. A large amount of debris and dust will accumulate in the device and the surrounding area, making cleaning difficult. It not only increases the workload of cleaning and maintenance, but also affects the normal operation and service life of the device. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the existing burr shaving device in the prior art that a large amount of dust will be generated when shaving burrs on aluminum alloy doors and windows, and the dust will float around and easily pollute the environment. If inhaled into the respiratory tract, it will affect the health of the operator. A large amount of debris and dust will accumulate in the device and the surrounding area, making cleaning difficult, which not only increases the workload of cleaning and maintenance, but also affects the normal operation and service life of the device. A burr shaving device is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A shaving device comprises a work surface, the bottom of the work surface is fixedly connected to a support column, a slide rail is installed on one side of the top of the work surface, a slider is slidably connected to the slide rail, a mounting bracket is installed on the top of the slider, a deburring assembly is installed on one side of the mounting bracket, the deburring assembly comprises a motor, a drive shaft, a connecting plate and a grinding wheel, a drive shaft is installed at the bottom of the motor, a connecting plate is installed on one side of the drive shaft, a grinding wheel is installed at the bottom of the connecting plate, a limit plate is fixedly connected to the other side of the top of the work surface, an electric push rod is installed on one side of the mounting bracket, one side of the bottom of the work surface is fixedly connected to a unloading chute, the top surface of the work surface is fixedly connected to a dust suppression hood, a dust barrier curtain is installed on one side of the dust suppression hood, and a dust suppression nozzle is installed on the inner wall of the dust suppression hood.

[0007] Preferably, the support column is vertically arranged at the bottom of the work surface, an operation port is opened on the top surface of the work surface, there are two slide rails and two sliders, the two slide rails are respectively located on the left and right sides of the top surface of the work surface, and the slider is slidably connected to the top of the work surface through the slide rails.

[0008] Preferably, the mounting bracket is slidably connected to the slide rail via a slider, the two ends of the base plate of the mounting bracket are respectively overlapped on the tops of the two sliders, an inverted L-shaped mounting plate is provided on the top of the mounting bracket, and the mounting bracket is vertically arranged on the tops of the sliders.

[0009] Preferably, the motor is vertically arranged on one side of the top of the mounting bracket, the drive shaft is cylindrical, the drive shaft is located at the bottom of the motor, there are two drive shafts, one end of the connecting plate is sleeved on the two drive shafts, there are two grinding wheels, and the two drive shafts are vertically arranged at the left and right ends of the bottom of the connecting plate respectively.

[0010] Preferably, the limit plate is vertically arranged above the operating port on the top surface of the work table, and two limit holes are opened on the limit plate. The diameters of the two grinding wheels match the diameters of the two limit blocks, and the central axis of the grinding wheel coincides with the central axis of the upper limit block of the limit plate.

[0011] Preferably, one end of the electric push rod is installed on one side of the bottom of the work table, and the other end of the electric push rod is installed on one side of the mounting bracket. The unloading chute is inclined, and the unloading chute is located below the limit plate.

[0012] Preferably, the dust suppression hood is in the shape of a cylinder with openings at both ends, there are two dust-shielding curtains, which are respectively located at the front and rear ends of the dust suppression hood, and there are several dust suppression nozzles, which are evenly distributed on the top of the inner wall of the dust suppression hood.

[0013] The utility model has the following beneficial effects:

[0014] The utility model cooperates with a dust suppression hood, a dust isolation curtain and a dust suppression nozzle. When shaving burrs, the dust isolation curtains at both ends are lowered, the aluminum alloy door and window are placed on the operating port, the burrs are shaved by a grinding wheel, and then water mist is sprayed through a plurality of dust suppression nozzles, so as to suppress the dust generated in the shaving process, prevent the dust from flying in the air, reduce the workload of cleaning and maintenance, reduce the deposition of dust on the surface of the door and window, thereby reducing surface pollution and defects, helping to improve the surface finish and quality of the door and window, enhance the appearance attractiveness and competitiveness of the product, and at the same time reduce the risk of staff being exposed to dust and pollutants, and reduce the occurrence of health problems related to the respiratory system and skin. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is one of the overall structural schematic diagrams of a burr shaving device proposed by the utility model;

[0016] Figure 2 This is a schematic cross-sectional view of a burr shaving device proposed by the utility model;

[0017] Figure 3This is the second overall structural schematic diagram of a burr shaving device proposed by the utility model;

[0018] Figure 4 The utility model discloses a structural schematic diagram of a deburring assembly of a burr shaving device.

[0019] In the figure: 1. Support column; 2. Work surface; 3. Slide rail; 4. Slider; 5. Mounting bracket; 6. Deburring assembly; 601. Motor; 602. Drive shaft; 603. Connecting plate; 604. Grinding wheel; 7. Limit plate; 8. Electric push rod; 9. Unloading chute; 10. Dust suppression hood; 11. Dust curtain; 12. Dust suppression nozzle. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4A shaving device comprises a work surface 2, the bottom of the work surface 2 is fixedly connected to a support column 1, a slide rail 3 is installed on one side of the top of the work surface 2, a slider 4 is slidably connected to the slide rail 3, a mounting bracket 5 is installed on the top of the slider 4, a deburring assembly 6 is installed on one side of the mounting bracket 5, the deburring assembly 6 comprises a motor 601, a driving shaft 602, a connecting plate 603 and a grinding wheel 604, a driving shaft 602 is installed at the bottom of the motor 601, a connecting plate 603 is installed on one side of the driving shaft 602, a grinding wheel 604 is installed at the bottom of the connecting plate 603, the motor 601 is vertically arranged on one side of the top of the mounting bracket 5, the driving shaft 602 is cylindrical, the driving shaft 602 is located at the bottom of the motor 601, the number of the driving shaft 602 is two, and one end of the connecting plate 603 is sleeved Connected to two driving shafts 602, there are two grinding wheels 604, and the two driving shafts 602 are respectively vertically arranged at the left and right ends of the bottom of the connecting plate 603. The other side of the top of the work table 2 is fixedly connected to the limit plate 7, and the limit plate 7 is vertically arranged above the operating port on the top surface of the work table 2. Two limit holes are provided on the limit plate 7. The diameters of the two grinding wheels 604 match the diameters of the two limit blocks. The center axis of the grinding wheel 604 coincides with the center axis of the upper limit block of the limit plate 7. An electric push rod 8 is installed on one side of the mounting bracket 5, a discharge chute 9 is fixedly connected to one side of the bottom of the work table 2, and a dust cover 10 is fixedly connected to the top surface of the work table 2. A dust curtain 11 is installed on one side of the dust cover 10, and a dust nozzle 12 is installed on the inner wall of the dust cover 10. 0 is in the shape of a cylinder with openings at both ends, there are two dust-proof curtains 11, which are respectively located at the front and rear ends of the dust-reducing hood 10, there are several dust-reducing nozzles 12, which are respectively evenly distributed on the top of the inner wall of the dust-reducing hood 10, and through the cooperation of the dust-reducing hood 10, the dust-proof curtains 11 and the dust-reducing nozzles 12, when shaving burrs, the dust-proof curtains 11 at both ends are lowered, and the aluminum alloy door and window are placed on the operating port, and the electric push rod 8 pushes the mounting bracket 5 to move to the specified position on the slide rail 3. The electric push rod 8 is a device that realizes linear motion by electric means, and is composed of a motor, a transmission mechanism, a guide rail, a push rod and a control system. The working principle of the electric push rod 8 is to drive the transmission mechanism through the motor 601 to convert the rotational motion into a linear motion. Movement, the position of the driving shaft 602 is adjusted by the motor 601, and the connecting plate 603 and the grinding wheel 604 are driven to move synchronously to the specified position, and then the grinding wheel 604 performs the shaving work, and a plurality of dust reduction nozzles 12 spray water mist, so as to reduce the dust generated in the shaving process and prevent the dust from flying in the air. The dust reduction nozzle 12 is a device for controlling and reducing the concentration of suspended particles in the air. It sprays water or liquid into the air through a high-pressure or medium-pressure nozzle to form a tiny spray. These sprays come into contact with the particles in the air, and through the effects of humidification, adsorption or impact force, the particles are enlarged, aggregated or sunk, thereby achieving the purpose of dust reduction, reducing the workload of cleaning and maintenance, and reducing the deposition of dust on the surface of doors and windows.This reduces surface contamination and defects, helps improve the surface finish and quality of doors and windows, enhances the appearance and competitiveness of products, and reduces the risk of workers being exposed to dust and pollutants, and reduces the occurrence of respiratory and skin-related health problems. After shaving the burrs, the aluminum alloy doors and windows are unloaded through the unloading chute 9.

[0022] The use method and advantages of the utility model: When the shaving device is used, the working process is as follows:

[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when using the device, first connect the electrical equipment in the device to an external power source, place the device at a designated working position, and cooperate with the dust cover 10, the dust curtain 11 and the dust nozzle 12. When shaving burrs, lower the dust curtains 11 at both ends, place the aluminum alloy door and window on the operating port, and the electric push rod 8 pushes the mounting bracket 5 to move to the designated position on the slide rail 3. The position of the drive shaft 602 is adjusted by the motor 601, and the connecting plate 603 and the grinding wheel 604 are driven to move to the designated position synchronously. Then, the grinding wheel 604 performs shaving burrs, and a plurality of dust nozzles 12 are used to spray. Water mist is discharged to reduce the dust generated during the shaving process, thereby preventing the dust from flying in the air, reducing the workload of cleaning and maintenance, and reducing the deposition of dust on the surface of doors and windows, thereby reducing surface pollution and defects, helping to improve the surface finish and quality of doors and windows, and enhance the appearance attractiveness and competitiveness of products, while reducing the risk of workers being exposed to dust and pollutants, and reducing the occurrence of respiratory and skin-related health problems. After the shaving is completed, the aluminum alloy doors and windows are unloaded through the unloading chute 9. The grinding wheel 604 and the electric push rod 8 mentioned above are both existing technologies and will not be elaborated in detail.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A shaving device, comprising a work surface (2), characterized in that: The bottom of the work surface (2) is fixedly connected to the support column (1), a slide rail (3) is installed on one side of the top of the work surface (2), a slider (4) is slidably connected to the slide rail (3), a mounting bracket (5) is installed on the top of the slider (4), a deburring assembly (6) is installed on one side of the mounting bracket (5), the deburring assembly (6) comprises a motor (601), a drive shaft (602), a connecting plate (603) and a grinding wheel (604), a drive shaft (602) is installed on the bottom of the motor (601), and the drive shaft ( A connecting plate (603) is installed on one side of the connecting plate (603), a grinding wheel (604) is installed on the bottom of the connecting plate (603), a limit plate (7) is fixedly connected to the other side of the top of the work surface (2), an electric push rod (8) is installed on one side of the mounting bracket (5), a discharge chute (9) is fixedly connected to one side of the bottom of the work surface (2), a dust suppression hood (10) is fixedly connected to the top surface of the work surface (2), a dust curtain (11) is installed on one side of the dust suppression hood (10), and a dust suppression nozzle (12) is installed on the inner wall of the dust suppression hood (10).

2. A burr shaving device according to claim 1, characterized in that: The support column (1) is vertically arranged at the bottom of the work surface (2); an operation opening is provided on the top surface of the work surface (2); the number of the slide rails (3) and the number of the sliders (4) are two respectively; the two slide rails (3) are respectively located on the left and right sides of the top surface of the work surface (2); and the sliders (4) are slidably connected to the top of the work surface (2) via the slide rails (3).

3. A shaving device according to claim 1, characterized in that: The mounting bracket (5) is slidably connected to the slide rail (3) via a slider (4); the two ends of the bottom plate of the mounting bracket (5) are respectively overlapped on the tops of the two sliders (4); an inverted L-shaped mounting plate is arranged on the top of the mounting bracket (5); and the mounting bracket (5) is vertically arranged on the tops of the sliders (4).

4. A shaving device according to claim 1, characterized in that: The motor (601) is vertically arranged on one side of the top of the mounting bracket (5); the drive shaft (602) is cylindrical and located at the bottom of the motor (601); there are two drive shafts (602); one end of the connecting plate (603) is sleeved on the two drive shafts (602); there are two grinding wheels (604); and the two drive shafts (602) are vertically arranged at the left and right ends of the bottom of the connecting plate (603), respectively.

5. The shaving device according to claim 1, characterized in that: The limit plate (7) is vertically arranged above the operating port on the top surface of the work table (2), and two limit holes are provided on the limit plate (7). The diameters of the two grinding wheels (604) match the diameters of the two limit blocks, and the central axis of the grinding wheel (604) coincides with the central axis of the upper limit block of the limit plate (7).

6. The shaving device according to claim 1, characterized in that: One end of the electric push rod (8) is mounted on one side of the bottom of the work surface (2), and the other end of the electric push rod (8) is mounted on one side of the mounting bracket (5). The unloading chute (9) is inclined, and the unloading chute (9) is located below the limit plate (7).

7. The shaving device according to claim 1, characterized in that: The dust suppression hood (10) is in the shape of a tube with openings at both ends. The number of the dust-shielding curtains (11) is two, and the two dust-shielding curtains (11) are respectively located at the front and rear ends of the dust suppression hood (10). The number of the dust suppression nozzles (12) is a plurality, and the plurality of dust suppression nozzles (12) are evenly distributed on the top of the inner wall of the dust suppression hood (10).