Mixing device for ceramic tile ultra-white blank processing

By designing a quantitative structure in the mixing device for processing ultra-white embryos in ceramic tile, the cumbersome feeding operation caused by the lack of quantitative devices in the existing devices is solved, efficient quantitative input and mixing of raw materials is achieved, and production efficiency is improved.

CN222662158UActive Publication Date: 2025-03-25LINYI LIANSHUN CERAMICS CO LTD
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Patent Information

Application Number
CN202421336249.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing mixing device for ultra-white embryo processing of ceramic tile lacks a quantitative device, which causes staff to manually transfer raw materials after weighing and quantifying, which makes the feeding operation cumbersome and reduces production efficiency.

Method used

A mixing device including a cylinder, a first motor, an agitator, an inlet pipe and a quantitative structure is designed. The quantitative structure consists of an inlet hopper, rotating shaft, baffle, partition plate and slider. By setting the partition plate and adjusting its position, the quantitative input and mixing of raw materials can be achieved.

Benefits of technology

By setting up a quantitative structure, the feeding operation of raw materials is simplified, the production efficiency is improved, and the cumbersome feeding process caused by the lack of quantitative equipment is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mixing device for processing ceramic tile ultra-white blanks, which relates to the technical field of mixing devices and comprises a barrel, a first motor is fixedly connected onto the barrel, a stirrer is fixedly connected onto an output shaft of the first motor, a feeding pipe is fixedly connected onto the barrel, and a discharging pipe is fixedly connected onto the barrel. A quantitative structure is arranged on the feeding pipe and mainly comprises a feeding hopper, the feeding hopper is fixedly connected to the feeding pipe, a rotating shaft is rotatably connected to the feeding hopper, a baffle is fixedly connected to the rotating shaft, two partition plates are slidably connected to the interior of the feeding hopper, sliding grooves are formed in the two sides of the feeding hopper respectively, and the baffle is fixedly connected to the feeding hopper. According to the mixing device, the problem that the production efficiency is reduced due to tedious feeding operation caused by the fact that an existing mixing device is generally not provided with a quantifying device and a worker needs to transfer raw materials into the mixing device after weighing and quantifying are completed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing devices, in particular to a mixing device for processing ultra-white ceramic tile embryos. Background Art

[0002] Ultra-white ceramic tile blanks refer to those ceramic tile blanks with extremely high whiteness and excellent light transmittance. This blank is usually used to produce high-end ceramic tiles, such as polished tiles, glazed tiles, antique tiles, etc. The production of ultra-white ceramic tile blanks requires extremely high purity of raw materials, and has extremely strict requirements on process control during the production process. Its production process is: after high-quality porcelain clay and pigments are crushed, they are matched with polymer materials with ultra-large molecular structures, and are made through high-pressure manufacturing and high-temperature firing. In the production and processing of ultra-white ceramic tile blanks, a mixing device is required to mix these raw materials.

[0003] When using the current mixing device for processing ultra-white ceramic tile bodies, workers often find that before mixing the raw materials, workers need to weigh and quantify various raw materials according to the ratio of the raw materials, but the current mixing device is usually not equipped with a quantitative device. After weighing and quantifying, workers still need to transfer the raw materials to the mixing device, which makes the feeding operation cumbersome and leads to reduced production efficiency. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a material mixing device for processing ultra-white ceramic tile embryos.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing device for processing ultra-white ceramic tile blanks, comprising a cylinder, a first motor is fixedly connected to the cylinder, an agitator is fixedly connected to the output shaft of the first motor, a feed pipe is fixedly connected to the cylinder, a quantitative structure is arranged on the feed pipe, the quantitative structure is mainly composed of a feed hopper, the feed hopper is fixedly connected to the feed pipe, a rotating shaft is rotatably connected to the feed hopper, a baffle is fixedly connected to the rotating shaft, and two partition plates are slidably connected in the feed hopper.

[0006] The effect achieved by the above components is: a corresponding number of partitions are set according to the types of raw materials, the positions of the partitions are adjusted according to the mixing ratio of each raw material, and then different raw materials are thrown into the corresponding grids. When the raw materials in each grid are full, the rotating shaft drives the baffle to rotate, so that various raw materials fall together and then fall into the cylinder through the feed pipe, and the first motor is started. The output shaft of the first motor drives the agitator to rotate to mix and stir the raw materials, thereby avoiding the situation that the current mixing device is usually not equipped with a quantitative device, and the staff needs to transfer the raw materials to the mixing device after weighing and quantifying, which makes the feeding operation cumbersome and leads to reduced production efficiency.

[0007] Preferably, slide grooves are respectively provided on both sides of the feed hopper, and a slider is slidably connected in the slide groove, and the slider is fixedly connected to the partition plate.

[0008] The effect achieved by the above components is that the slider slides in the slide groove in a limited position, making the sliding process of the partition plate more stable.

[0009] Preferably, a second motor is fixedly connected to the feed hopper, and an output shaft of the second motor is fixedly connected to the rotating shaft.

[0010] The effect achieved by the above components is: the second motor is started, and the output shaft of the second motor drives the rotating shaft to rotate, thereby driving the baffle to rotate, making the operation more convenient.

[0011] Preferably, a sliding rod is slidably inserted on the sliding block, a plurality of limiting grooves are opened in the sliding groove, the sliding rod is adapted to the limiting grooves in size, and a connecting rod is fixedly connected to two of the sliding rods.

[0012] The effect achieved by the above components is: pull the connecting rod upward to adjust the position of the partition plate. After the position of the partition plate is adjusted, push the connecting rod downward to drive the two slide bars to snap into the corresponding limit grooves, making the position of the partition plate more stable.

[0013] Preferably, a first spring is sleeved on the sliding rod, one end of the first spring is fixedly connected to the sliding block, and the other end of the first spring is fixedly connected to the connecting rod.

[0014] The effect achieved by the above components is that when the slide bar is inserted into the limit groove, the first spring is in a stretched state, so the rebound elastic force of the first spring acts on the connecting rod, further enhancing the stability of the partition plate.

[0015] Preferably, a material discharge structure is provided on the cylinder body, and the material discharge structure is mainly composed of a material discharge trough, and the material discharge trough is opened on the cylinder body, and a sliding plate is slidably connected in the material discharge trough.

[0016] The effect achieved by the above components is that when unloading materials, the sliding plate is slid outward so that the materials are discharged through the unloading chute.

[0017] Preferably, a sliding groove is provided on the agitator, and a scraper is slidably connected in the sliding groove.

[0018] The effect achieved by the above components is that when discharging materials, the rotation of the agitator drives the scraper to rotate, and the scraper scrapes the materials on the bottom wall of the cylinder to the discharging chute to prevent material waste.

[0019] Preferably, a second spring is fixedly connected to the inner wall of the sliding groove, and one end of the second spring is fixedly connected to the scraper.

[0020] The effect achieved by the above components is that when the scraper cleans the inner bottom wall of the cylinder, the second spring is in a contracted state, so the rebound force of the second spring acts on the scraper, so that the scraper is always in contact with the inner bottom wall of the cylinder, thereby improving the cleaning effect.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are that, in the utility model, by setting a quantitative structure, a corresponding number of partition plates are set according to the types of raw materials, the position of the partition plates is adjusted according to the mixing ratio of each raw material, and then different raw materials are put into the corresponding grids. When the raw materials in each grid are full, the rotating shaft drives the baffle to rotate, so that various raw materials fall together and then fall into the cylinder through the feeding pipe, the first motor is started, and the output shaft of the first motor drives the agitator to rotate, and the raw materials are mixed and stirred. The slider slides in the slide groove to limit the sliding process, so that the sliding process of the partition plate is more stable, and the second motor is started. The output shaft of the machine drives the rotating shaft to rotate, and then drives the baffle to rotate, making the operation more convenient. The connecting rod is pulled upward to adjust the position of the partition plate. After the position of the partition plate is adjusted, the connecting rod is pushed downward to drive the two slide bars to be stuck in the corresponding limit grooves, making the position of the partition plate more stable. When the slide bar is stuck in the limit groove, the first spring is in a stretched state, so the rebound force of the first spring acts on the connecting rod, further enhancing the stability of the partition plate, thereby avoiding the situation that the current mixing device is usually not equipped with a quantitative device, and the staff needs to transfer the raw materials to the mixing device after weighing and quantifying, which makes the feeding operation cumbersome and leads to reduced production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a mixing device for processing ultra-white ceramic tile blanks;

[0023] Figure 2 This is a three-dimensional structural schematic diagram from another perspective of a mixing device for processing ultra-white ceramic tile blanks proposed by the utility model;

[0024] Figure 3 This is a partial schematic diagram of the quantitative structure of a mixing device for processing ultra-white ceramic tile blanks proposed by the utility model;

[0025] Figure 4 The utility model provides a partial schematic diagram of the material feeding structure of a mixing device for processing ultra-white ceramic tile blanks.

[0026] Legend: 1. Cylinder; 2. First motor; 3. Agitator; 4. Feed pipe; 5. Dosing structure; 51. Feed hopper; 52. Rotating shaft; 53. Baffle; 54. Partition plate; 55. Slide; 56. Second motor; 57. Slide rod; 58. Limiting groove; 59. Connecting rod; 510. First spring; 511. Sliding block; 6. Feeding structure; 61. Feeding chute; 62. Sliding plate; 63. Sliding groove; 64. Scraper; 65. Second spring. DETAILED DESCRIPTION

[0027] Embodiment 1, as Figure 1 and Figure 2 As shown, a mixing device for processing ultra-white ceramic tile blanks comprises a barrel 1, to which a first motor 2 is fixedly connected, to which an agitator 3 is fixedly connected the output shaft of the first motor 2, and to which a feed pipe 4 is fixedly connected.

[0028] Reference Figure 2 and Figure 3The feed pipe 4 is provided with a quantitative structure 5, which is mainly composed of a feed hopper 51, which is fixedly connected to the feed pipe 4, and a rotating shaft 52 is rotatably connected to the feed hopper 51, and a baffle 53 is fixedly connected to the rotating shaft 52. Two partition plates 54 are slidably connected in the feed hopper 51, and a corresponding number of partition plates 54 are set according to the type of raw materials. The position of the partition plates 54 is adjusted according to the mixing ratio of each raw material, and then different raw materials are put into the corresponding grids. When the raw materials in each grid are full, the rotating shaft 52 is rotated to drive the baffle 53 to rotate, so that Various raw materials fall together and then fall into the barrel 1 through the feed pipe 4, and the first motor 2 is started. The output shaft of the first motor 2 drives the stirrer 3 to rotate to mix and stir the raw materials, thereby avoiding the situation that the staff needs to transfer the raw materials to the mixing device after weighing and quantifying because the current mixing device is usually not provided with a quantitative device, which makes the feeding operation cumbersome and reduces the production efficiency. The two sides of the feed hopper 51 are respectively provided with a chute 55, and a slider 511 is slidably connected in the chute 55. The slider 511 is fixedly connected to the partition plate 54, and the slider 511 is in the chute 5 5, the limiting sliding makes the sliding process of the partition plate 54 more stable. The feed hopper 51 is fixedly connected with a second motor 56, and the output shaft of the second motor 56 is fixedly connected with the rotating shaft 52. When the second motor 56 is started, the output shaft of the second motor 56 drives the rotating shaft 52 to rotate, and then drives the baffle 53 to rotate, making the operation more convenient. A sliding rod 57 is slidably inserted on the slider 511, and a plurality of limiting grooves 58 are opened in the slide groove 55. The size of the sliding rod 57 and the limiting groove 58 are adapted. A connecting rod 59 is fixedly connected to the two sliding rods 57. The connecting rod 59 is pulled upward to adjust the partition. The position of the partition plate 54 is adjusted, and the connecting rod 59 is pushed downward to drive the two sliding rods 57 to be inserted into the corresponding limiting grooves 58, so that the position of the partition plate 54 is more stable. A first spring 510 is sleeved on the sliding rod 57, and one end of the first spring 510 is fixedly connected to the slider 511, and the other end of the first spring 510 is fixedly connected to the connecting rod 59. When the sliding rod 57 is inserted into the limiting groove 58, the first spring 510 is in a stretched state, so the rebound elastic force of the first spring 510 acts on the connecting rod 59, further enhancing the stability of the partition plate 54.

[0029] Reference Figure 2 and Figure 4, a material discharge structure 6 is provided on the cylinder 1, and the material discharge structure 6 is mainly composed of a material discharge trough 61, which is opened on the cylinder 1, and a sliding plate 62 is slidably connected in the material discharge trough 61. When discharging, the sliding plate 62 is slid outward so that the material is discharged through the material discharge trough 61. A sliding groove 63 is opened on the agitator 3, and a scraper 64 is slidably connected in the sliding groove 63. When discharging, the agitator 3 rotates to drive the scraper 64 to rotate, and the scraper 64 scrapes the material on the inner bottom wall of the cylinder 1 to the material discharge trough 61 to prevent material waste. A second spring 65 is fixedly connected to the inner wall of the sliding groove 63, and one end of the second spring 65 is fixedly connected to the scraper 64. When the scraper 64 cleans the inner bottom wall of the cylinder 1, the second spring 65 is in a contracted state, so the rebound elastic force of the second spring 65 acts on the scraper 64, so that the scraper 64 is always in contact with the inner bottom wall of the cylinder 1, thereby improving the cleaning effect.

[0030] Working principle: a corresponding number of partition plates 54 are set according to the types of raw materials, and the positions of the partition plates 54 are adjusted according to the mixing ratio of each raw material, and then different raw materials are put into the corresponding grids. When the raw materials in each grid are full, the rotating shaft 52 drives the baffle plate 53 to rotate, so that various raw materials fall together and then fall into the cylinder 1 through the feeding pipe 4, and the first motor 2 is started. The output shaft of the first motor 2 drives the agitator 3 to rotate to mix and stir the raw materials, thereby avoiding the situation that the current mixing device is usually not provided with a quantitative device, and the staff needs to transfer the raw materials to the mixing device after weighing and quantitatively, which makes the feeding operation cumbersome and reduces the production efficiency. The slider 511 slides in the slide groove 55 to make the sliding process of the partition plate 54 more stable, and the second motor 56 is started. The output shaft of the second motor 56 drives the rotating shaft 52 to rotate, and then drives the baffle plate 53 to rotate, so that the operation When the sliding bar 57 is stuck in the limiting groove 58, the first spring 510 is in a stretched state, so the rebound elastic force of the first spring 510 acts on the connecting rod 59, further enhancing the stability of the partition plate 54. When unloading, the sliding plate 62 is slid outward, so that the material is discharged through the unloading chute 61. When unloading, the agitator 3 rotates and drives the scraper 64 to rotate. The scraper 64 scrapes the material on the inner bottom wall of the cylinder 1 to the unloading chute 61 to prevent material waste. When the scraper 64 cleans the inner bottom wall of the cylinder 1, the second spring 65 is in a contracted state. Therefore, the rebound elastic force of the second spring 65 acts on the scraper 64, so that the scraper 64 is always in contact with the inner bottom wall of the cylinder 1, thereby improving the cleaning effect.

[0031] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.

Claims

1. A material mixing device for processing ultra-white ceramic tile blanks, comprising a cylinder (1), characterized in that: The cylinder (1) is fixedly connected to a first motor (2), the output shaft of the first motor (2) is fixedly connected to a stirrer (3), the cylinder (1) is fixedly connected to a feed pipe (4), the feed pipe (4) is provided with a quantitative structure (5), the quantitative structure (5) mainly comprises a feed hopper (51), the feed hopper (51) is fixedly connected to the feed pipe (4), the feed hopper (51) is rotatably connected to a rotating shaft (52), the rotating shaft (52) is fixedly connected to a baffle (53), and two partition plates (54) are slidably connected in the feed hopper (51).

2. The material mixing device for processing ultra-white ceramic tile bodies according to claim 1, characterized in that: Slide grooves (55) are respectively provided on both sides of the feed hopper (51), and a slider (511) is slidably connected in the slide groove (55), and the slider (511) is fixedly connected to the partition plate (54).

3. The material mixing device for processing ultra-white ceramic tile bodies according to claim 2, characterized in that: A second motor (56) is fixedly connected to the feed hopper (51), and an output shaft of the second motor (56) is fixedly connected to the rotating shaft (52).

4. The material mixing device for processing ultra-white ceramic tile bodies according to claim 3, characterized in that: A sliding rod (57) is slidably inserted on the slider (511), a plurality of limiting grooves (58) are provided in the sliding groove (55), the sliding rod (57) and the limiting grooves (58) are matched in size, and a connecting rod (59) is fixedly connected to the two sliding rods (57).

5. The material mixing device for processing ultra-white ceramic tile bodies according to claim 4, characterized in that: A first spring (510) is sleeved on the sliding rod (57), one end of the first spring (510) is fixedly connected to the sliding block (511), and the other end of the first spring (510) is fixedly connected to the connecting rod (59).

6. The material mixing device for processing ultra-white ceramic tile bodies according to claim 5, characterized in that: The barrel (1) is provided with a material discharge structure (6), and the material discharge structure (6) is mainly composed of a material discharge trough (61). The material discharge trough (61) is opened on the barrel (1), and a sliding plate (62) is slidably connected in the material discharge trough (61).

7. The material mixing device for processing ultra-white ceramic tile bodies according to claim 6, characterized in that: The stirrer (3) is provided with a sliding groove (63), and a scraper (64) is slidably connected in the sliding groove (63).

8. The material mixing device for processing ultra-white ceramic tile bodies according to claim 7, characterized in that: A second spring (65) is fixedly connected to the inner wall of the sliding groove (63), and one end of the second spring (65) is fixedly connected to the scraper (64).