Energy-saving low-noise cement mortar preparation equipment

By designing energy-saving low-noise cement mortar preparation equipment and using a two-stage transmission system and solar panels to power, the excessive power consumption and noise pollution caused by the motor's long-term work is solved, and more efficient energy utilization and noise reduction effects are achieved.

CN222662170UActive Publication Date: 2025-03-25BEIJING DONGFANG FUHAO NEW TYPE CONSTR MATERIALS CO LTD
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Patent Information

Application Number
CN202421182500.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-25
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the preparation of cement mortar, the long-term operation of the motor leads to excessive power consumption and high equipment noise.

Method used

Design an energy-saving, low-noise cement mortar preparation equipment, powered by a two-stage transmission system and solar panels, combined with protective cover and noise-reducing cotton to reduce noise.

Benefits of technology

It effectively reduces power consumption, improves the noise reduction ability of the equipment and the inner wall processing effect, and improves the overall energy-saving and noise-reduction performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement mortar preparation, and discloses an energy-saving low-noise cement mortar preparation device which comprises a stirring box, a feeding port and a discharging port, a first motor is installed in the middle of the top end of the stirring box, and a power box is arranged at the bottom end of a bottom plate. The bottom plate is installed on the side edge of the stirring box, then the bearing plate is installed at the top end of the bottom plate, raw materials enter the stirring box after being fed from the feeding port, at the moment, the first motor is started to work to drive the first transmission rod to rotate, and at the moment, stirring blades can mix the raw materials; the whole stirring time is shortened under simultaneous working, meanwhile, the vertical plate is used for supporting and installing the supporting plate, the solar panel is installed above the supporting plate, therefore, solar energy can be utilized through the solar panel, and certain power supply capacity is provided after electric energy conversion is conducted through the power box; in this way, the overall energy-saving effect is well improved in the working process.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement mortar preparation, in particular to energy-saving low-noise cement mortar preparation equipment. Background Art

[0002] Cement mortar is a material that uses cement, sand, and water as the main materials, mixed in a specified proportion, and stirred thoroughly. The main function of cement mortar is to fill the gaps between brick walls and stones to achieve reinforcement and waterproofing effects. It is a very common type of material in construction, and can be mixed according to actual needs;

[0003] Based on the above, during the preparation of cement mortar, the main materials need to be mixed according to the proportion. Therefore, the equipment used in the preparation is the mixing equipment. When using the motor for stirring, in order to allow the main materials to be fully mixed, it is easy for the motor to work for a long time, which can easily cause excessive energy consumption. Utility Model Content

[0004] The purpose of the utility model is to provide an energy-saving and low-noise cement mortar preparation equipment to solve the problem raised in the above background technology that when using a motor for stirring, in order to fully mix the main materials, the motor is prone to work for a long time, which easily leads to excessive energy consumption.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and low-noise cement mortar preparation equipment, comprising a mixing box, a feed port, and a discharge port, a first motor is installed at the middle position of the top of the mixing box, the output end of the first motor is connected to the first transmission rod, the outer wall of the first transmission rod is installed with a stirring blade, a second motor is installed at the bottom end of the mixing box, the output end of the second motor is connected to the second transmission rod, a bottom plate is fixed to one side of the mixing box, a load-bearing plate is installed at the top of the bottom plate, a vertical plate is fixed to the top of the load-bearing plate, a support plate is fixed to the top of the vertical plate, a baffle is fixed to one side of the top of the support plate, a solar panel is installed at the top of the support plate, and an electric power box is provided at the bottom end of the bottom plate.

[0006] Preferably, the support plate and the load-bearing plate form a triangle shape, and the vertical plates are evenly distributed at the bottom end of the support plate.

[0007] Preferably, the feed inlet is symmetrically distributed about the central axis of the mixing box, one side of the discharge port is interconnected with the interior of the mixing box, and the stirring blades are evenly distributed on the outer side wall of the first transmission rod.

[0008] Preferably, first connecting rods are installed at positions close to the top end on both sides of the first transmission rod, a first connecting plate is installed on one side of the first connecting rod, and a first scraper is installed on one side of the first connecting plate.

[0009] Preferably, the first connecting rods are symmetrically distributed about the central axis of the first transmission rod, and a right-angle connection is formed between the first connecting plate and the first connecting rod.

[0010] Preferably, second connecting rods are installed on both sides of the second transmission rod, a bottom brush plate is installed at the bottom end of the second connecting rod, a second connecting plate is installed on one side of the second connecting rod, and a second scraper is fixed on one side of the second connecting plate.

[0011] Preferably, the second connecting plates are symmetrically distributed about the central axis of the second transmission rod, and the bottom brush plates are evenly distributed at the bottom end of the second connecting rod.

[0012] Preferably, the outer cover of the first motor is provided with a protective cover, a central noise reduction cotton is fixed at the middle position inside the protective cover, the top and bottom ends of the central noise reduction cotton are connected with a separation rubber layer, one end of the separation rubber layer is connected with a sound insulation layer, and one end of the sound insulation layer is connected with a sound insulation board.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the energy-saving and low-noise cement mortar preparation equipment not only improves the energy-saving effect, but also improves the noise reduction ability and inner wall treatment effect of the cement mortar preparation equipment;

[0014] (1) By installing the bottom plate at the side of the mixing box and then installing the load-bearing plate at the top of the bottom plate, the raw materials are fed from the feed port to the inside of the mixing box. At this time, the first motor is started to drive the first transmission rod to rotate, and the stirring blade can mix the raw materials. At the same time, after the second motor is started, the second transmission rod can be driven to rotate, thereby achieving a full mixing effect. Under simultaneous operation, the overall mixing time is reduced. At the same time, the support plate is supported and installed by the vertical plate, and the solar panel is installed above the support plate and blocked by the side of the baffle bar. Therefore, the solar panel can be used to utilize solar energy, and then after the power box converts the electric energy, it provides a certain power supply capacity, thereby better improving the overall energy saving effect during the operation;

[0015] (2) When the protective cover is in operation, it is installed on the outside of the first motor, and similarly, it can also be installed on the outside of the second motor. When both are working, since the central noise reduction cotton is fixed at the central position inside the protective cover, the central noise reduction cotton achieves the purpose of central noise reduction. At the same time, the sound insulation board and the sound insulation layer cooperate to achieve the effect of internal and external sound insulation. Therefore, the overall noise reduction ability is better improved during the operation, and the noise pollution caused by the long-term operation of the first motor is prevented;

[0016] (3) The first connecting rod is installed on the side of the first transmission rod, so that after the first transmission rod rotates, the first connecting rod and the first connecting plate rotate synchronously, so that the first scraper is used to scrape the wall. At the same time, the second connecting rod is installed on the side of the second transmission rod, so that the second connecting rod and the second connecting plate rotate synchronously. At this time, the bottom brush plate and the second scraper cooperate to scrape the inner wall of the mixing box, thereby improving the overall cleaning ability during the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the protective cover of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the support plate of the utility model;

[0020] Figure 4 It is a partial front view structural schematic diagram of the second connecting rod of the utility model.

[0021] In the figure: 1. mixing box; 2. first connecting rod; 3. first motor; 4. protective cover; 5. feed port; 6. first connecting plate; 7. first scraper; 8. first transmission rod; 9. mixing blade; 10. discharge port; 11. second connecting rod; 12. second transmission rod; 13. second motor; 14. bottom brush plate; 15. second connecting plate; 16. second scraper; 17. power box; 18. bottom plate; 19. support plate; 20. solar panel; 21. sound insulation board; 22. central noise reduction cotton; 23. sound insulation layer; 24. separation rubber layer; 25. baffle; 26. load-bearing plate; 27. vertical plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides an embodiment: an energy-saving and low-noise cement mortar preparation equipment, including a mixing box 1, a feed port 5, and a discharge port 10. A first motor 3 is installed at the middle position of the top of the mixing box 1, and the output end of the first motor 3 is connected to a first transmission rod 8. A stirring blade 9 is installed on the outer wall of the first transmission rod 8. A second motor 13 is installed at the bottom end of the mixing box 1, and the output end of the second motor 13 is connected to a second transmission rod 12. A bottom plate 18 is fixed to one side of the mixing box 1, a load-bearing plate 26 is installed at the top of the bottom plate 18, a vertical plate 27 is fixed to the top of the load-bearing plate 26, a support plate 19 is fixed to the top of the vertical plate 27, a baffle 25 is fixed to one side of the top of the support plate 19, a solar panel 20 is installed at the top of the support plate 19, and a power box 17 is provided at the bottom end of the bottom plate 18.

[0024] The support plate 19 and the load-bearing plate 26 form a triangle shape, and the vertical plates 27 are evenly distributed at the bottom end of the support plate 19 .

[0025] The feed inlet 5 is symmetrically distributed about the central axis of the mixing box 1 , one side of the discharge port 10 is communicated with the interior of the mixing box 1 , and the stirring blades 9 are evenly distributed on the outer side wall of the first transmission rod 8 .

[0026] First connecting rods 2 are installed at positions close to the top end on both sides of the first transmission rod 8 , a first connecting plate 6 is installed on one side of the first connecting rod 2 , and a first scraper 7 is installed on one side of the first connecting plate 6 .

[0027] The first connecting rod 2 is symmetrically distributed about the central axis of the first transmission rod 8 , and a right-angle connection is formed between the first connecting plate 6 and the first connecting rod 2 .

[0028] Second connecting rods 11 are installed on both sides of the second transmission rod 12 , a bottom brush plate 14 is installed at the bottom end of the second connecting rod 11 , a second connecting plate 15 is installed on one side of the second connecting rod 11 , and a second scraper 16 is fixed to one side of the second connecting plate 15 .

[0029] The second connecting plates 15 are symmetrically distributed about the central axis of the second transmission rod 12 , and the bottom brush plates 14 are evenly distributed on the bottom end of the second connecting rod 11 .

[0030] The first motor 3 is covered with a protective cover 4 on the outside, a central noise reduction cotton 22 is fixed at the middle position inside the protective cover 4, a separation rubber layer 24 is connected to the top and bottom ends of the central noise reduction cotton 22, one end of the separation rubber layer 24 is connected to a sound insulation layer 23, and one end of the sound insulation layer 23 is connected to a sound insulation board 21;

[0031] Furthermore, an inverter assembly is installed inside the power box 17 for converting electric energy in cooperation with the solar panel 20;

[0032] Furthermore, opening and closing valves are installed inside the feed port 5 and the discharge port 10 to control the opening and closing of the flow of the pipeline.

[0033] Working principle: First, during operation, the material is fed from the position of the feed port 5 and reaches the inside of the mixing box 1. At this time, the first motor 3 is started to drive the first transmission rod 8 to rotate. At this time, the stirring blade 9 can mix the raw materials. At the same time, after the second motor 13 is started, the second transmission rod 12 can be driven to rotate, thereby achieving a sufficient mixing effect. While working at the same time, the overall stirring time is reduced. At the same time, the support plate 19 is supported and installed by the vertical plate 27, and the solar panel 20 is installed above the support plate 19 and is blocked by the side of the baffle 25. Therefore, the solar panel 20 can be used to utilize solar energy, and then after the electric energy is converted by the power box 17, a certain power supply capacity is provided, so that the first motor 3 and the second motor 13 are stopped after sufficient mixing, and then the cement mortar is discharged at the position of the discharge port 10.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. An energy-saving and low-noise cement mortar preparation device, comprising a mixing box (1), a feed inlet (5), and a discharge outlet (10), characterized in that: A first motor (3) is installed at the middle position of the top of the mixing box (1), the output end of the first motor (3) is connected to a first transmission rod (8), the outer wall of the first transmission rod (8) is installed with a stirring blade (9), the bottom end of the mixing box (1) is installed with a second motor (13), the output end of the second motor (13) is connected to a second transmission rod (12), a bottom plate (18) is fixed to one side of the mixing box (1), a load-bearing plate (26) is installed to the top of the bottom plate (18), a vertical plate (27) is fixed to the top of the load-bearing plate (26), a support plate (19) is fixed to the top of the vertical plate (27), a blocking bar (25) is fixed to one side of the top of the support plate (19), a solar panel (20) is installed to the top of the support plate (19), and a power box (17) is provided at the bottom of the bottom plate (18).

2. The device according to claim 1, characterized in that: The support plate (19) and the load-bearing plate (26) form a triangle shape, and the vertical plates (27) are evenly distributed at the bottom end of the support plate (19).

3. The energy-saving and low-noise cement mortar preparation equipment according to claim 1 is characterized in that: The feed port (5) is symmetrically distributed about the central axis of the mixing box (1), one side of the discharge port (10) is connected to the interior of the mixing box (1), and the stirring blades (9) are evenly distributed on the outer side wall of the first transmission rod (8).

4. The device according to claim 1, characterized in that: First connecting rods (2) are installed at positions close to the top ends on both sides of the first transmission rod (8), a first connecting plate (6) is installed on one side of the first connecting rod (2), and a first scraper (7) is installed on one side of the first connecting plate (6).

5. The device according to claim 4, characterized in that: The first connecting rod (2) is symmetrically distributed about the central axis of the first transmission rod (8), and a right-angle connection is formed between the first connecting plate (6) and the first connecting rod (2).

6. The device according to claim 1, characterized in that: Second connecting rods (11) are installed on both sides of the second transmission rod (12), a bottom brush plate (14) is installed at the bottom end of the second connecting rod (11), a second connecting plate (15) is installed on one side of the second connecting rod (11), and a second scraper (16) is fixed on one side of the second connecting plate (15).

7. The device according to claim 6, characterized in that: The second connecting plates (15) are symmetrically distributed about the central axis of the second transmission rod (12), and the bottom brush plates (14) are evenly distributed at the bottom end of the second connecting rod (11).

8. The device according to claim 1, characterized in that: The first motor (3) is externally covered with a protective cover (4), a central noise reduction cotton (22) is fixed at a middle position inside the protective cover (4), the top and bottom ends of the central noise reduction cotton (22) are both connected to a separation rubber layer (24), one end of the separation rubber layer (24) is connected to a sound insulation layer (23), and one end of the sound insulation layer (23) is connected to a sound insulation board (21).