Premixed concrete production equipment

By adopting double stirring method and high-temperature drying technology in the ready-mixed concrete production equipment, the problems of single-mixed mixing function and lack of drying function in existing equipment are solved, and the effect of efficient stirring and precise control of the moisture content of the concrete is achieved, and the quality and production efficiency of the concrete are improved.

CN222662184UActive Publication Date: 2025-03-25ZHEJIANG SHUNXING CONSTR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421901794.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-03-25
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The mixing function of existing ready-mixed concrete production equipment is single, resulting in a lengthy mixing process, increasing energy consumption and production costs, and lacking drying functions, which makes it difficult to accurately control the moisture content of the concrete, affecting its strength, durability and working performance.

Method used

A ready-mixed concrete production equipment is designed, and the dual mixing method is adopted: the rotation of the mixing leaf realizes fine stirring inside the concrete, and the rotation of the mixing drum promotes the overall flow and mixing of the concrete. It is equipped with a hair dryer and a heating wire to dry the concrete through high-temperature hot air to accurately control its moisture content.

Benefits of technology

It has achieved a significant shortening of the mixing time, improved production efficiency and the quality stability of the concrete, ensured the strength, durability and working performance of the concrete, and met the demand for high-quality concrete materials in modern buildings.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222662184U_ABST
    Figure CN222662184U_ABST
Patent Text Reader

Abstract

The utility model discloses premixed concrete production equipment which comprises a left side plate and a right side plate, a mixing drum is arranged between the left side plate and the right side plate, a separation net and a partition plate are fixedly installed on the two sides in the mixing drum respectively, and a rotating rod is arranged in the center in the mixing drum. According to the premixed concrete production equipment, through the design of the left side plate, the right side plate, the stirring barrel, a stirring motor, a rotating rod, stirring blades and a driving motor, the stirring motor drives the rotating rod to rotate so as to drive the stirring blades to stir in the stirring barrel, and meanwhile, the whole stirring barrel can be driven to rotate by starting the driving motor; the innovative design realizes double superposition of stirring modes, on one hand, the rotation of the stirring blades realizes fine stirring of the interior of concrete, on the other hand, the rotation of the stirring barrel promotes the overall flowing and mixing of the concrete in the barrel, the stirring effect is further enhanced, and the stirring time can be greatly shortened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of premixed concrete, in particular to a premixed concrete production device. Background Art

[0002] Ready-mixed concrete, also known as commercial concrete, refers to a concrete mixture consisting of cement, aggregates (such as sand, stone, etc.), water, and admixtures and mineral admixtures as needed. After precise measurement and mixing at a mixing station, it is sold and transported to the place of use within a specified time by a transport vehicle.

[0003] Many premixed concrete production equipment on the market currently have the disadvantage of single mixing function. The mixing process is lengthy, which not only slows down the construction progress, but also increases energy consumption and production costs. At the same time, these equipment generally lack drying function during the mixing process. The moisture content in the concrete has a crucial impact on its final performance, and the lack of drying steps directly leads to the difficulty of accurately controlling the moisture content of the concrete, which in turn affects its strength, durability and working performance. Too high a moisture content may cause shrinkage cracks in the concrete during the hardening process, reducing the safety of the structure, while too low a moisture content may increase the difficulty of construction and affect the workability and pumpability of the concrete. Therefore, we propose a premixed concrete production equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a ready-mixed concrete production equipment to solve the problem mentioned in the above background technology that many ready-mixed concrete production equipment on the current market have the disadvantage of single mixing function and lengthy mixing process, which not only slows down the construction progress, but also increases energy consumption and production costs. At the same time, these equipments generally lack drying function during the mixing process. The moisture content in the concrete has a crucial influence on its final performance. The lack of drying step directly leads to the difficulty in accurately controlling the moisture content of the concrete, thereby affecting its strength, durability and working performance. Too high moisture content may cause shrinkage cracks in the concrete during the hardening process, reducing the structural safety, while too low moisture content may increase the difficulty of construction and affect the workability and pumpability of the concrete.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kind of ready-mixed concrete production equipment, comprising a left side plate and a right side plate, a mixing drum is arranged between the left side plate and the right side plate, isolation nets and partitions are respectively fixedly installed on both sides of the mixing drum, a rotating rod is arranged at the center of the mixing drum, stirring blades are fixedly installed on the surface of the rotating rod, a stirring motor is fixedly installed at the center of one side of the partition, a hollow pipe is fixedly connected to the center of one side of the mixing drum, a chassis is fixedly installed at the center of one side of the left side plate, a transmission rod is fixedly installed at the center of the other side of the mixing drum, a blowing motor is fixedly installed at the center of one side of the chassis, a fan blade is arranged on one side of the blowing motor, a heating wire is fixedly installed on one side of the chassis, and a driving motor is fixedly installed at the top position of one side of the right side plate.

[0006] Compared with the prior art, the beneficial effects of the utility model are:

[0007] The ready-mixed concrete production equipment, through the design of the left plate, the right plate, the mixing drum, the mixing motor, the rotating rod, the mixing blades and the driving motor, the mixing motor drives the rotating rod to rotate, and then drives the mixing blades to mix inside the mixing drum, and at the same time, starting the driving motor can drive the entire mixing drum to rotate. This innovative design realizes the double superposition of mixing methods. On the one hand, the rotation of the mixing blades realizes the fine mixing inside the concrete, and on the other hand, the rotation of the mixing drum promotes the overall flow and mixing of the concrete in the drum, further enhancing the mixing effect, which can not only greatly shorten the mixing time, but also improve production Efficiency can also significantly improve the quality stability of concrete. The design of the hollow tube, chassis, blower motor, fan blades and heating wire, during the pre-mixing process, the blower motor is started to drive the fan blades to rotate at high speed to generate a strong wind flow, which is guided through the heating wire in the chassis. After the heating wire is energized, it quickly heats up and converts the wind flow into high-temperature hot air. The high-temperature hot air is then sent directly into the mixing drum through the efficient transmission channel of the hollow tube to dry the concrete, avoiding the influence of moisture on the pre-mixed concrete, improving the quality and production efficiency of concrete, and meeting the needs of modern buildings for high-quality concrete materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the structure of the utility model;

[0009] Figure 2 It is a structural stereogram of the chassis of the utility model;

[0010] Figure 3 This is a left view of the structure of the left side plate of the utility model;

[0011] Figure 4 It is the front view of the structure of the utility model.

[0012] In the figure: 1. left side plate; 2. right side plate; 3. mixing drum; 4. isolation net; 5. partition; 6. mixing motor; 7. rotating rod; 8. mixing blade; 9. hollow tube; 10. chassis; 11. blowing motor; 12. fan blade; 13. heating wire; 14. transmission rod; 15. driving motor; 16. transmission wheel; 17. belt; 18. connecting plate; 19. bracket; 20. stabilizing roller. DETAILED DESCRIPTION

[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] See also Figure 1-4 The utility model provides a technical solution: a premixed concrete production equipment, including a left side plate 1 and a right side plate 2, a mixing drum 3 is arranged between the left side plate 1 and the right side plate 2, an isolation net 4 and a partition 5 are respectively fixedly installed on both sides of the mixing drum 3, a rotating rod 7 is arranged at the center of the mixing drum 3, a mixing blade 8 is fixedly installed on the surface of the rotating rod 7, a mixing motor 6 is fixedly installed at the center of one side of the partition 5, a hollow pipe 9 is fixedly connected to the center of one side of the mixing drum 3, a chassis 10 is fixedly installed at the center of one side of the left side plate 1, a transmission rod 14 is fixedly installed at the center of the other side of the mixing drum 3, a blowing motor 11 is fixedly installed at the center of one side of the chassis 10, a fan blade 12 is arranged on one side of the blowing motor 11, a heating wire 13 is fixedly installed on one side of the chassis 10, and a driving motor 15 is fixedly installed at the top position of one side of the right side plate 2.

[0015] The stirring motor 6 is fixedly connected to a first driving shaft through an output end on one side thereof, one end of the first driving shaft passes through the outside of the partition 5 and is fixedly connected to one end of the rotating rod 7, and the other end of the rotating rod 7 is movably connected to a bearing fixedly installed in the center of one side of the isolation net 4, so as to control the stirring motor 6 to drive the rotating rod 7 to rotate steadily inside the mixing drum 3.

[0016] A bearing is fixedly installed at the center of the other side of the left side plate 1. One end of the hollow tube 9 passes through the bearing, the left side plate 1 and the interior of the chassis 10 in sequence. The outer wall of the hollow tube 9 is fixedly connected to the inner ring of the bearing. One end of the transmission rod 14 is fixedly connected to the bearing fixedly installed at the center of the other side of the right side plate 2, thereby ensuring the stability of the mixing drum 3 during rotation.

[0017] The blower motor 11 is fixedly connected to a second drive shaft via an output end on one side thereof, and one end of the second drive shaft is fixedly connected to the center of one side of the fan blade 12 . The fan blade 12 is driven to rotate at high speed by starting the blower motor 11 .

[0018] The driving motor 15 is fixedly connected to the third driving shaft through the output end on one side thereof, and one side of the third driving shaft passes through the outside of the right side plate 2. A driving wheel 16 is fixedly installed on the center position of the surface of the transmission rod 14 and one end of the third driving shaft. The two driving wheels 16 are connected by a belt 17. The driving motor 15 is started through the transmission connection between the transmission wheel 16 and the belt 17, so that the transmission rod 14 drives the mixing drum 3 to rotate.

[0019] A connecting plate 18 is fixedly connected to the top and bottom positions of the opposite sides of the left plate 1 and the right plate 2, and brackets 19 are fixedly connected to the bottom and top of the four connecting plates 18 arranged up and down. Stabilizing rollers 20 are movably installed at the bottom and top of the four brackets 19 arranged up and down, and the surfaces of the four stabilizing rollers 20 are in contact with the outer wall of the mixing drum 3, thereby enhancing the stability of the mixing drum 3 during rotation, reducing noise and wear that may be generated by vibration or imbalance, and ensuring that the mixing drum 3 can rotate smoothly to improve the mixing effect.

[0020] The center of the top of the mixing drum 3 is fixedly connected to an inlet and outlet pipe, and the top of the inlet and outlet pipe is movably connected to a cover plate, which is locked to the inlet and outlet pipe by a lock, so as to facilitate adding or removing concrete raw materials during the mixing process. At the same time, the design of the cover plate and the lock ensures the sealing during the mixing process, prevents the leakage of concrete or impurities from entering the mixing drum 3, and ensures the mixing quality.

[0021] Working principle: First, the operator adds an appropriate amount of concrete raw materials into the mixing drum 3 through the inlet and outlet pipes, and closes and locks the cover to ensure the sealing during the mixing process. Subsequently, the mixing motor 6 is started. The mixing motor 6 drives the rotating rod 7 to rotate inside the mixing drum 3 through the first drive shaft at its output end, and the mixing blades 8 on the rotating rod 7 rotate accordingly, and the concrete raw materials in the mixing drum 3 are finely mixed to ensure that the raw materials are evenly mixed. At the same time, if it is necessary to further enhance the mixing effect, the drive motor 15 can be started. The drive motor 15 is connected to the transmission of the third drive shaft, the transmission wheel 16 and the belt 17 to drive the transmission rod 14 to rotate, and then the entire mixing drum 3 rotates around its axis. This dual mixing method, that is, the local mixing of the stirring blades 8 combined with the overall rotation of the mixing drum 3, realizes all-round and multi-level mixing of concrete in the mixing drum 3, improves the mixing efficiency and the quality stability of the concrete, and during the mixing process, if it is necessary to dry the concrete, the blowing motor 11 can be started. The blowing motor 11 The second drive shaft at its output end drives the fan blades 12 to rotate at high speed, generating a strong wind flow, which is guided into the interior of the chassis 10, and after being heated by the heating wire 13, it is converted into high-temperature hot air, which is then sent directly into the interior of the mixing drum 3 through the hollow tube 9, an efficient transmission channel, to evenly dry the concrete, remove excess moisture, and improve the quality of the concrete. During the entire mixing and drying process, the stable structure composed of the connecting plate 18, the bracket 19 and the stabilizing roller 20 between the left plate 1 and the right plate 2 ensures the stability of the mixing drum 3 during rotation, reduces the noise and wear that may be caused by vibration or imbalance, and ensures the smooth progress of the mixing and drying process. Finally, when the concrete reaches the predetermined mixing and drying effect, the mixing motor 6, the drive motor 15 and the blowing motor 11 are turned off, the cover of the inlet and outlet pipes is opened, the mixed concrete is taken out, and the next step of production or construction operation is carried out. The entire workflow is efficient and stable, and can meet the needs of modern buildings for high-quality concrete materials.

[0022] In summary: the ready-mixed concrete production equipment, through the design of the left side plate 1, the right side plate 2, the mixing drum 3, the mixing motor 6, the rotating rod 7, the mixing blade 8 and the driving motor 15, the mixing motor 6 drives the rotating rod 7 to rotate, and then drives the mixing blade 8 to mix inside the mixing drum 3, and at the same time, starting the driving motor 15 can drive the entire mixing drum 3 to rotate. This innovative design realizes the double superposition of mixing methods. On the one hand, the rotation of the mixing blade 8 realizes the fine mixing inside the concrete. On the other hand, the rotation of the mixing drum 3 promotes the overall flow and mixing of the concrete in the drum, further enhancing the mixing effect, which can not only greatly shorten the mixing time, but also improve the production efficiency. Efficiency can also significantly improve the quality stability of concrete. The design of the hollow tube 9, the chassis 10, the blower motor 11, the fan blades 12 and the heating wire 13, during the pre-mixing process, the blower motor 11 is started to drive the fan blades 12 to rotate at a high speed, thereby generating a strong wind flow, which is guided through the heating wire 13 in the chassis 10. After the heating wire 13 is energized, it heats up rapidly and converts the wind flow into high-temperature hot air. The high-temperature hot air is then directly sent into the mixing drum 3 through the efficient transmission channel of the hollow tube 9 to dry the concrete, thereby avoiding the influence of moisture on the pre-mixed concrete, improving the quality and production efficiency of the concrete, and meeting the demand of modern buildings for high-quality concrete materials.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ready-mixed concrete production device, comprising a left side plate (1) and a right side plate (2), characterized in that: A mixing drum (3) is arranged between the left side plate (1) and the right side plate (2), an isolation net (4) and a partition (5) are fixedly installed on both sides of the mixing drum (3), a rotating rod (7) is arranged at the center of the mixing drum (3), a stirring blade (8) is fixedly installed on the surface of the rotating rod (7), a stirring motor (6) is fixedly installed at the center of one side of the partition (5), a hollow tube (9) is fixedly connected to the center of one side of the mixing drum (3), a chassis (10) is fixedly installed at the center of one side of the left side plate (1), a transmission rod (14) is fixedly installed at the center of the other side of the mixing drum (3), a blowing motor (11) is fixedly installed at the center of one side of the chassis (10), and a fan blade (12) is arranged on one side of the blowing motor (11), a heating wire (13) is fixedly installed on one side of the chassis (10), and a driving motor (15) is fixedly installed at the top position of one side of the right side plate (2).

2. A ready-mixed concrete production equipment according to claim 1, characterized in that: The stirring motor (6) is fixedly connected to a first drive shaft via an output end on one side thereof, one end of the first drive shaft passes through the outside of the partition (5) and is fixedly connected to one end of a rotating rod (7), and the other end of the rotating rod (7) is movably connected to a bearing fixedly installed at the center of one side of the isolation net (4).

3. The ready-mixed concrete production equipment according to claim 1, characterized in that: A bearing is fixedly mounted at the center of the other side of the left side plate (1); one end of the hollow tube (9) passes through the bearing, the left side plate (1) and the inside of the chassis (10) in sequence; the outer wall of the hollow tube (9) is fixedly connected to the inner ring of the bearing; and one end of the transmission rod (14) is fixedly connected to the bearing fixedly mounted at the center of the other side of the right side plate (2).

4. The ready-mixed concrete production equipment according to claim 1, characterized in that: The blower motor (11) is fixedly connected to a second drive shaft via an output end on one side thereof, and one end of the second drive shaft is fixedly connected to the center of one side of the fan blade (12).

5. The ready-mixed concrete production equipment according to claim 1, characterized in that: The drive motor (15) is fixedly connected to a third drive shaft via an output end on one side thereof, and one side of the third drive shaft penetrates to the outside of the right side plate (2). A drive wheel (16) is fixedly mounted at a center position on the surface of the drive rod (14) and at one end of the third drive shaft, and the two drive wheels (16) are connected by a belt (17).

6. The ready-mixed concrete production equipment according to claim 1, characterized in that: The left side plate (1) and the right side plate (2) are both fixedly connected to the top and bottom positions of the sides opposite to each other, the bottoms and tops of the four upper and lower connecting plates (18) are both fixedly connected to brackets (19), the bottoms and tops of the four upper and lower brackets (19) are both movably mounted with stabilizing rollers (20), and the surfaces of the four stabilizing rollers (20) are in contact with the outer wall of the mixing drum (3).

7. The ready-mixed concrete production equipment according to claim 1, characterized in that: The center of the top of the mixing drum (3) is fixedly connected to an inlet and outlet pipe, and the top of the inlet and outlet pipe is movably connected to a cover plate, which is locked to the inlet and outlet pipe via a lock buckle.