Granule cutting device for color master batch production
By designing a pelletizing device including a lower roller set and an upper roller set, the problems of uneven cutting and low production efficiency in traditional equipment are solved, and more uniform pelletizing and higher production efficiency are achieved.
Patent Information
- Application Number
- CN202420556694.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-21
AI Technical Summary
Traditional masterbatch pelletizing equipment has problems of uneven cutting and low production efficiency, which affects the color uniformity and appearance quality of plastic products.
A pelletizing device including a lower roller set and an upper roller set is designed, and several channels are formed between the upper and lower roller sets, each color masterbing bar is independently processed, and the pelletizing operation is realized through an electric push rod and a power assembly.
It achieves more uniform granules, wide applicability, simple operation, easy adjustment, reduces operation difficulty and improves production efficiency.
Smart Images

Figure CN222662288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production devices, in particular to a pelletizing device for masterbatch production. Background Art
[0002] Masterbatch is a color regulator widely used in the production process of plastic products. They are usually composed of pigments, additives and resins, which can provide the desired color and appearance characteristics for plastic products. In the plastics industry, masterbatches are widely used in automotive parts, household appliances, packaging materials and other fields. Masterbatch bars usually exist in the form of strips. In order to better mix with plastic materials during the production process, the masterbatch bars need to be cut into small particles so that they can be better mixed with plastic particles. Therefore, pelletizing equipment plays a vital role in the production process of masterbatch.
[0003] Traditional masterbatch pelletizing equipment has some defects, which may lead to poor cutting results and even affect the quality and appearance of the final plastic products. These defects include but are not limited to:
[0004] Uneven cutting: In traditional equipment, masterbatch strips are often mixed together when passing through the cutting channel. Due to the imprecise cutting process, it is easy to cause particles of different sizes, thus affecting the color uniformity and appearance quality of plastic products.
[0005] Low production efficiency: Traditional equipment may have problems such as complex operation and difficult adjustment, which will affect production efficiency and increase production costs. Utility Model Content
[0006] In order to solve the above-mentioned problems, the utility model provides a pelletizing device for producing masterbatch.
[0007] In order to solve the above technical problems, the technical solution of the utility model is: a pelletizing device for masterbatch production, comprising a platform, a feeding mechanism is provided on the left side of the upper end surface of the platform, a cutting mechanism is provided on the right side of the upper end surface of the platform, the feeding mechanism comprises a lower roller group, an upper roller group, a U-shaped frame and an electric push rod, the U-shaped frame is fixedly arranged on the upper end surface of the platform, the electric push rod is fixedly arranged on the upper end of the U-shaped frame, the piston end of the electric push rod extends into one end below the U-shaped frame and is fixedly connected to the upper roller group, the lower roller group is arranged on the upper end surface of the platform and is located directly below the upper roller group; the cutting mechanism comprises a U-shaped frame 2 fixedly arranged on the right side of the upper end surface of the platform, a cutting knife is slidably provided inside the U-shaped frame 2, and a power component for driving the cutting knife to move up and down is provided on the upper end of the U-shaped frame 2.
[0008] Furthermore, the lower roller group and the upper roller group have the same structure and are symmetrically arranged in the upper and lower parts. The upper roller group includes a frame fixedly connected to the piston end of the electric push rod. The lower end surface of the frame is provided with multiple grooves, and a number of rollers are rotatably arranged inside each groove. A rotating shaft is rotatably provided at the right end of the frame through all the grooves, and multiple rollers located on the far right are fixed on the rotating shaft. A motor for driving the rotating shaft to rotate is fixedly provided on the outside of the frame.
[0009] Furthermore, the power assembly includes vertical plates fixed on both sides of the upper ends of the second U-shaped frame, a crankshaft is rotatably provided between the two vertical plates, and a second motor is fixed on the outer side of one of the vertical plates when starting, the second motor is connected to the crankshaft drive, a bearing is fixed at the center of the crankshaft, a connecting rod is fixed at the lower end of the bearing, and the other end of the connecting rod is hinged to the cutter.
[0010] Furthermore, the front and rear sides of the second U-shaped frame are both provided with slide rails, and both ends of the cutter are fixed with sliders, which are matched and slidably connected with the slide rails.
[0011] Furthermore, the roller is a U-shaped groove wheel, and a channel for the masterbatch to pass through is formed between the upper and lower rollers.
[0012] Compared with the prior art, the utility model has the following advantages: the utility model adopts the design of a lower roller group and an upper roller group, and a plurality of channels for the masterbatch to pass through are formed between the upper and lower roller groups. Each masterbatch occupies a channel, which is independent of each other to avoid mutual influence and the overall flat feeding, so the pelletizing is more uniform. In addition, the upper roller group can be adjusted up and down to adapt to masterbatch of different thicknesses. It has a wide range of applicability, simple operation, easy adjustment, reduced operating difficulty, and improved production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a three-dimensional schematic diagram of a pelletizing device for masterbatch production in the utility model. Figure 1 .
[0014] Figure 2 This is a three-dimensional schematic diagram of a pelletizing device for masterbatch production in the utility model. Figure 2 .
[0015] Figure 3 The utility model is a schematic diagram of the main structure of a pelletizing device for producing masterbatch.
[0016] Figure 4 The utility model is a schematic diagram of the left structural view of a pelletizing device for producing masterbatch.
[0017] Figure 5 The utility model is a right-side structural schematic diagram of a pelletizing device for producing masterbatch.
[0018] Figure 6This is a schematic diagram of the cross-sectional structure of a pelletizing device for masterbatch production in the utility model. Figure 1 .
[0019] Figure 7 This is a schematic diagram of the cross-sectional structure of a pelletizing device for masterbatch production in the utility model. Figure 2 .
[0020] As shown in the figure: 1. Platform; 2. Lower roller group; 3. Upper roller group; 4. U-shaped frame; 5. Electric push rod; 6. U-shaped frame 2; 7. Cutter; 8. Frame; 9. Groove; 10. Roller; 11. Rotating shaft; 12. Motor; 13. Vertical plate; 14. Crankshaft; 15. Motor 2; 16. Bearing; 17. Connecting rod; 18. Slide rail; 19. Slider. DETAILED DESCRIPTION
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside", "center", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction structure and operation. Therefore, they should not be understood as limitations on the present invention.
[0022] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "provided with", "installed", "connected", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0024] Combined with Figure 1 To Attachment Figure 7, a pelletizing device for masterbatch production, comprising a platform 1, a feeding mechanism is provided on the left side of the upper end surface of the platform 1, and a cutting mechanism is provided on the right side of the upper end surface of the platform 1, the feeding mechanism comprises a lower roller group 2, an upper roller group 3, a U-shaped frame 4 and an electric push rod 5, the U-shaped frame 4 is fixedly arranged on the upper end surface of the platform 1, the electric push rod 5 is fixedly arranged on the upper end of the U-shaped frame 4, the piston end of the electric push rod 5 extends into the end below the U-shaped frame 4 and is fixedly connected with the upper roller group 3, the lower roller group 2 is arranged on the upper end surface of the platform 1 and is located directly below the upper roller group 3; the cutting mechanism comprises a U-shaped frame 6 fixedly arranged on the right side of the upper end surface of the platform 1, a cutting knife 7 is slidably provided inside the U-shaped frame 6, the front and rear side surfaces of the U-shaped frame 6 are both provided with slide rails 18, both ends of the cutting knife 7 are fixedly provided with sliders 19, the slider 19 is matched with the slide rail 18 and is slidably connected, and a power component for driving the cutting knife 7 to move up and down is provided on the upper end of the U-shaped frame 6.
[0025] The lower roller group 2 and the upper roller group 3 have the same structure and are symmetrically arranged up and down. The upper roller group 3 includes a frame 8 fixedly connected to the piston end of the electric push rod 5. The lower end surface of the frame 8 is provided with a plurality of grooves 9. A plurality of rollers 10 are rotatably arranged inside each groove 9. The roller 10 is a U-shaped groove wheel. A channel for the masterbatch to pass through is formed between the upper and lower rollers 10. A rotating shaft 11 is rotatably provided at the right end of the frame 8, passing through all the grooves 9. The plurality of rollers 10 located on the far right are all fixed on the rotating shaft 11. A motor 12 for driving the rotating shaft 11 to rotate is fixedly arranged on the outer side of the frame 8.
[0026] In this embodiment, the power assembly includes vertical plates 13 fixed on both sides of the upper end of the U-shaped frame 6, a crankshaft 14 is rotatably provided between the two vertical plates 13, and a motor 15 is fixed on the outer side of one vertical plate 13 when it is started. The motor 15 is connected to the crankshaft 14 for driving. A bearing 16 is fixed at the center of the crankshaft 14, and a connecting rod 17 is fixed at the lower end of the bearing 16. The other end of the connecting rod 17 is hinged to the cutter 7.
[0027] Specific implementation method of the utility model: Before use, the utility model is first connected to an external power supply, and the masterbatch strips are inserted one by one into several channels formed by the lower roller group 2 and the upper roller group 3, and the electric push rod 5 is started to drive the upper roller group 3 to move downward so that the roller 10 contacts the masterbatch, and then the motor 12 is started to drive the roller 10 at the end to rotate, so that all the masterbatch strips are synchronously sent to the bottom of the cutting mechanism, and the motor 15 is started to drive the crankshaft 14 to rotate. Under the action of the connecting rod 17, the cutter 7 reciprocates up and down, so as to perform a pelletizing operation on the masterbatch.
[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A pelletizing device for masterbatch production, comprising a platform (1), a feeding mechanism is provided on the left side of the upper end surface of the platform (1), and a cutting mechanism is provided on the right side of the upper end surface of the platform (1), characterized in that: The feeding mechanism comprises a lower roller group (2), an upper roller group (3), a U-shaped frame (4) and an electric push rod (5); the U-shaped frame (4) is fixedly arranged on the upper end surface of the platform (1); the electric push rod (5) is fixedly arranged on the upper end of the U-shaped frame (4); the piston end of the electric push rod (5) extends into one end below the U-shaped frame (4) and is fixedly connected to the upper roller group (3); the lower roller group (2) is arranged on the upper end surface of the platform (1) and is located directly below the upper roller group (3); The cutting mechanism comprises a U-shaped frame (6) fixedly arranged on the right side of the upper end surface of the platform (1), a cutting knife (7) being slidably arranged inside the U-shaped frame (6), and a power assembly for driving the cutting knife (7) to move up and down being arranged at the upper end of the U-shaped frame (6).
2. A pelletizing device for masterbatch production according to claim 1, characterized in that: The lower roller group (2) and the upper roller group (3) have the same structure and are symmetrically arranged in the upper and lower parts. The upper roller group (3) comprises a frame (8) fixedly connected to the piston end of the electric push rod (5). The lower end surface of the frame (8) is provided with a plurality of grooves (9). A plurality of rollers (10) are rotatably arranged inside each groove (9). A rotating shaft (11) is rotatably arranged at the right end of the frame (8) and passes through all the grooves (9). The plurality of rollers (10) located on the rightmost side are fixed on the rotating shaft (11). A motor (12) for driving the rotating shaft (11) to rotate is fixedly arranged on the outer side of the frame (8).
3. The pelletizing device for masterbatch production according to claim 1, characterized in that: The power assembly comprises vertical plates (13) fixedly arranged on both sides of the upper end of the second U-shaped frame (6), a crankshaft (14) is rotatably arranged between the two vertical plates (13), a second motor (15) is fixedly arranged on the outer side of one vertical plate (13) when it is started, the second motor (15) is drivingly connected to the crankshaft (14), a bearing (16) is fixedly arranged at the center of the crankshaft (14), a connecting rod (17) is fixedly arranged at the lower end of the bearing (16), and the other end of the connecting rod (17) is hinged to the cutter (7).
4. The pelletizing device for masterbatch production according to claim 1, characterized in that: The front and rear sides of the U-shaped frame 2 (6) are both provided with slide rails (18), and both ends of the cutter (7) are fixed with slide blocks (19), which are matched and slidably connected with the slide rails (18).
5. The pelletizing device for masterbatch production according to claim 2, characterized in that: The roller (10) is a U-shaped groove wheel, and a channel for the masterbatch to pass through is formed between the upper and lower rollers (10).