Quick-cooling and quick-heating mold temperature controller with 20 temperature zones

By adding a medium output interface and a recycling interface to the mold temperature machine, a 20-temperature zone emergency cooling and emergency thermal mold temperature machine is designed, which solves the problem of less temperature zone control in the existing technology, and realizes multi-point partition temperature control of the mold, which significantly improves the flexibility and accuracy of heat treatment.

CN222662346UActive Publication Date: 2025-03-25KUNSHAN NUOCHI MASCH TECH CO LTD
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Patent Information

Application Number
CN202420992799.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-25
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The prior art can only achieve 8-temperature zone control, which is difficult to meet more complex heat treatment needs.

Method used

A 20-temperature zone emergency cooling and emergency thermal mold temperature machine is designed. Multi-point partition temperature control is achieved by installing multiple media output interfaces and recycling interfaces on the rack, and using steam, compressed air and cooling water pipelines for distribution and control.

Benefits of technology

The 20-zone control of the mold is achieved, which significantly increases the flexibility and accuracy of temperature control, and meets more complex heat treatment needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a 20-temperature-zone rapid cooling and rapid heating mold temperature controller which comprises a machine frame, a plurality of first medium output interfaces and a plurality of first recovery interfaces are installed in the middle of one side of the machine frame, and a plurality of second medium output interfaces and a plurality of second recovery interfaces are installed on the lower portion of one side of the machine frame. A plurality of fourth distribution assemblies and a plurality of fifth distribution assemblies are mounted in the rack; a sixth distribution assembly is mounted in the rack; the cooling water pipe is connected with a water pump, the water pump is respectively connected with two third distribution assemblies through first pipelines, the third distribution assembly at the upper part is respectively connected with a plurality of fourth distribution assemblies, and the third distribution assembly at the lower part is respectively connected with a plurality of fifth distribution assemblies. The number of the first medium output interfaces, the number of the first recovery interfaces, the number of the second medium output interfaces and the number of the second recovery interfaces are all ten, control over 20 temperature zones can be achieved, and the number of the controlled temperature zones is large.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold temperature controllers, in particular to a 20-temperature zone rapid cooling and heating mold temperature controller. Background Art

[0002] The mold temperature controller consists of a water tank, heating and cooling system, power transmission system, liquid level control system, temperature sensor, injection port and other devices; usually, the pump in the power transmission system allows the hot fluid to reach the mold from the water tank equipped with a built-in heater and cooler, and then return from the mold to the water tank.

[0003] The existing publication number CN217891554U discloses an 8-temperature zone built-in steam generator type rapid cooling and heating mold temperature controller, which includes a frame, and an electrical cabinet is installed at the rear of the frame; a steam generating system and a medium switching module are arranged inside the frame, and a medium output interface and a recovery interface connected to the medium switching module are arranged on one side of the frame; the steam generating system includes a tank body and a steam output port, and the steam output port is located at the front of the tank body; the medium switching module includes a cooling water pipeline, a steam pipeline, a compressed air pipeline, a cooling water inlet and outlet pipes, a steam and cooling water discharge pipe, a compressed air input pipe, a steam module, a cooling module and a blowing module, the cooling water pipeline is connected to the cooling module, the steam pipeline is connected to the steam module, and the compressed air pipeline is connected to the blowing module; its multi-point zone temperature control can divide the mold water circuit into up to 8 independent circuits for temperature control; the heating speed is fast and the steam supply is sufficient.

[0004] The existing technology realizes multi-point zone temperature control, but the controlled temperature zones are relatively small. In order to solve the above technical problems, we propose a 20-zone rapid cooling and heating mold temperature controller. Utility Model Content

[0005] The utility model aims to provide a 20-temperature zone rapid cooling and heating mold temperature controller to solve the problems in the prior art.

[0006] To achieve the above-mentioned object, the utility model provides the following technical solutions: a 20-temperature zone rapid cooling and heating mold temperature controller, comprising a frame, a plurality of first medium output interfaces and a plurality of first recovery interfaces are installed in the middle of one side of the frame, a plurality of second medium output interfaces and a plurality of second recovery interfaces are installed in the lower part of one side of the frame, a plurality of fourth distribution components and a plurality of fifth distribution components are installed in the frame; a sixth distribution component is installed in the frame;

[0007] The cooling water pipe is connected to a water pump, and the water pump is connected to two third distribution components through the first pipeline, the upper third distribution component is connected to a plurality of fourth distribution components, and the lower third distribution component is connected to a plurality of fifth distribution components;

[0008] The steam pipe is connected to a second pipeline, the second pipeline is respectively connected to two second distribution components, the upper second distribution component is respectively connected to a plurality of fourth distribution components, and the lower second distribution component is respectively connected to a plurality of fifth distribution components;

[0009] The compressed air pipe is connected to a third pipeline, the second pipeline is respectively connected to two first distribution components, the upper first distribution component is respectively connected to a plurality of fourth distribution components, and the lower first distribution component is respectively connected to a plurality of fifth distribution components;

[0010] The fourth distribution component is connected to the first medium output interface, and the fifth distribution component is connected to the second medium output interface;

[0011] The plurality of the first recovery interfaces are all connected to the sixth distribution component, the plurality of the second recovery interfaces are all connected to the sixth distribution component, and the sixth distribution component is connected to the steam and cooling water discharge pipe.

[0012] Preferably, a first valve is installed on the pipe between the first distribution component and the fourth distribution component above, a first valve is installed on the pipe between the second distribution component and the fourth distribution component above, and a first valve is installed on the pipe between the third distribution component and the fourth distribution component above; a first valve is installed on the pipe between the first distribution component and the fourth distribution component below, a first valve is installed on the pipe between the second distribution component and the fourth distribution component below, and a first valve is installed on the pipe between the third distribution component and the fourth distribution component below.

[0013] Preferably, a second valve is installed between each of the plurality of the first recovery interfaces and the sixth distribution assembly, and a third valve is installed between each of the plurality of the second recovery interfaces and the sixth distribution assembly.

[0014] Preferably, ten of the first medium output interface, the first recycling interface, the second medium output interface and the second recycling interface are provided, the first medium output interface and the second medium output interface have the same structure, and the first recycling interface and the second recycling interface have the same structure.

[0015] Preferably, the first distribution assembly, the second distribution assembly and the third distribution assembly are all composed of a first main pipe, a first branch pipe and a first joint. There are two first branch pipes in total, both of which are connected to the first main pipe, and each of the first branch pipes is provided with five first joints.

[0016] Preferably, the fourth distribution assembly and the fifth distribution assembly both include a first connecting plate, a second branch pipe and a third branch pipe, the first connecting plate is connected to the second branch pipe and the third branch pipe respectively through a first connecting pipe, and the second branch pipe and the third branch pipe have the same structure.

[0017] Preferably, the sixth distribution assembly comprises a second connecting plate and a second main pipe, the second connecting plate and the second main pipe are connected via the second main pipe, and the second main pipe is connected to a third main pipe.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. Connect the medium output interface and the recovery interface to the mold. The steam pipe is responsible for heating the mold; the compressed air pipe is responsible for cleaning the mold water channel; the cooling water pipe is responsible for cooling the mold; there are ten first medium output interface, first recovery interface, second medium output interface and second recovery interface, which can realize the control of 20 temperature zones, and more temperature zones can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the first distribution component, the second distribution component and the third distribution component of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the fourth distribution component of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the sixth distribution component of the utility model;

[0026] Figure 6 It is a principle diagram of the utility model.

[0027] In the figure: 1, frame; 2, steam and cooling water discharge pipe; 3, compressed air pipe; 4, steam pipe; 5, cooling water pipe; 6, water pump; 7, first pipeline; 8, first valve; 9, second pipeline; 10, third pipeline; 11, first distribution component; 12, third distribution component; 13, second distribution component; 14, fourth distribution component; 15, fifth distribution component; 16, first medium output interface; 17, first recovery interface; 18, second medium output interface; 19, second recovery interface; 20, second valve; 21, third valve; 22, sixth distribution component; 131, first main pipe; 132, first branch pipe; 133, first joint; 141, first connecting plate; 142, first connecting pipe; 143, second branch pipe; 144, third branch pipe; 221, second connecting plate; 222, second main pipe; 223, second connecting pipe; 224, third main pipe. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.

[0029] See also Figure 1-6In the embodiment of the utility model, a 20-temperature zone rapid cooling and heating mold temperature controller includes a frame 1, a plurality of first medium output interfaces 16 and a plurality of first recovery interfaces 17 are installed in the middle of one side of the frame 1, a plurality of second medium output interfaces 18 and a plurality of second recovery interfaces 19 are installed in the lower part of one side of the frame 1, a plurality of fourth distribution components 14 and a plurality of fifth distribution components 15 are installed in the frame 1; a sixth distribution component 22 is installed in the frame 1; the cooling water pipe 5 is connected to a water pump 6, and the water pump 6 is respectively connected to the two third distribution components 12 through the first pipeline 7 The third distribution assembly 12 at the top is connected to a plurality of fourth distribution assemblies 14, respectively, and the third distribution assembly 12 at the bottom is connected to a plurality of fifth distribution assemblies 15, respectively; the steam pipe 4 is connected to a second pipeline 9, and the second pipeline 9 is connected to two second distribution assemblies 13, respectively, the second distribution assembly 13 at the top is connected to a plurality of fourth distribution assemblies 14, respectively, and the second distribution assembly 13 at the bottom is connected to a plurality of fifth distribution assemblies 15, respectively; the compressed air pipe 3 is connected to a third pipeline 10, and the second pipeline 9 is connected to two first The distribution components 11 are connected, the first distribution components 11 above are respectively connected to multiple fourth distribution components 14, and the first distribution components 11 below are respectively connected to multiple fifth distribution components 15; the fourth distribution component 14 is connected to the first medium output interface 16, and the fifth distribution component 15 is connected to the second medium output interface 18; multiple first recovery interfaces 17 are connected to the sixth distribution component 22, and the multiple second recovery interfaces 19 are connected to the sixth distribution component 22, and the sixth distribution component 22 is connected to the steam and cooling water discharge pipe 2; a second valve 20 is installed between multiple first recovery interfaces 17 and the sixth distribution component 22, and a third valve 21 is installed between multiple second recovery interfaces 19 and the sixth distribution component 22; the medium output interface and the recovery interface are connected to the mold, the steam pipe is responsible for mold heating; the compressed air pipe is responsible for cleaning the mold waterway; the cooling water pipe is responsible for mold cooling; the first medium output interface 16, the first recovery interface 17, the second medium output interface 18 and the second recovery interface 19 are all provided with ten, which can realize the control of 20 temperature zones, and the controlled temperature zones are more.

[0030] A first valve 8 is installed on the pipe between the first distribution component 11 and the fourth distribution component 14 above, a first valve 8 is installed on the pipe between the second distribution component 13 and the fourth distribution component 14 above, and a first valve 8 is installed on the pipe between the third distribution component 12 and the fourth distribution component 14 above; a first valve 8 is installed on the pipe between the first distribution component 11 and the fourth distribution component 14 below, a first valve 8 is installed on the pipe between the second distribution component 13 and the fourth distribution component 14 below, and a first valve 8 is installed on the pipe between the third distribution component 12 and the fourth distribution component 14 below.

[0031] There are ten of each of the first medium output interface 16 , the first recycling interface 17 , the second medium output interface 18 and the second recycling interface 19 . The first medium output interface 16 and the second medium output interface 18 have the same structure, and the first recycling interface 17 and the second recycling interface 19 have the same structure.

[0032] The first distribution component 11, the second distribution component 13 and the third distribution component 12 are all composed of a first main pipe 131, a first branch pipe 132 and a first joint 133. There are two first branch pipes 132 in total, and the two first branch pipes 132 are connected to the first main pipe 131. Each of the first branch pipes 132 is provided with five first joints 133.

[0033] The fourth distribution assembly 14 and the fifth distribution assembly 15 both include a first connecting plate 141, a second branch pipe 143 and a third branch pipe 144. The first connecting plate 141 is connected to the second branch pipe 143 and the third branch pipe 144 respectively through a first connecting pipe 142. The second branch pipe 143 and the third branch pipe 144 have the same structure.

[0034] The sixth distribution assembly 22 includes a second connecting plate 221 and a second main pipe 222 . The second connecting plate 221 and the second main pipe 222 are connected via the second main pipe 222 . The second main pipe 222 is connected to a third main pipe 224 .

[0035] The working principle of the utility model is: the medium output interface and the recovery interface are connected to the mold, the steam pipe is responsible for heating the mold; the compressed air pipe is responsible for cleaning the mold waterway; the cooling water pipe is responsible for cooling the mold; the first medium output interface 16, the first recovery interface 17, the second medium output interface 18 and the second recovery interface 19 are all provided with ten, which can realize the control of 20 temperature zones, and the controlled temperature zones are more;

[0036] Heating the pipeline: open the gas control valve of the steam pipe, and open the gas control valve of the steam and cooling water discharge pipes;

[0037] Cooling to pipelines: open the gas-controlled valve of the cooling water pipe, and open the gas-controlled valve of the steam and cooling water discharge pipes;

[0038] Blow air into the pipeline: open the air control valve of the compressed air pipe, and open the air control valves of the steam and cooling water discharge pipes.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A 20-zone rapid cooling and heating mold temperature controller, comprising a frame (1), a cooling water pipe (5), a steam pipe (4) and a compressed air pipe (3), characterized in that: A plurality of first medium output interfaces (16) and a plurality of first recovery interfaces (17) are installed in the middle of one side of the frame (1); a plurality of second medium output interfaces (18) and a plurality of second recovery interfaces (19) are installed in the lower part of one side of the frame (1); a plurality of fourth distribution components (14) and a plurality of fifth distribution components (15) are installed in the frame (1); a sixth distribution component (22) is installed in the frame (1); The cooling water pipe (5) is connected to a water pump (6), and the water pump (6) is respectively connected to two third distribution components (12) through a first pipeline (7), the upper third distribution component (12) is respectively connected to a plurality of fourth distribution components (14), and the lower third distribution component (12) is respectively connected to a plurality of fifth distribution components (15); The steam pipe (4) is connected to a second pipe (9), the second pipe (9) is respectively connected to two second distribution components (13), the upper second distribution component (13) is respectively connected to a plurality of fourth distribution components (14), and the lower second distribution component (13) is respectively connected to a plurality of fifth distribution components (15); The compressed air pipe (3) is connected to a third pipeline (10), the second pipeline (9) is respectively connected to two first distribution components (11), the upper first distribution component (11) is respectively connected to a plurality of fourth distribution components (14), and the lower first distribution component (11) is respectively connected to a plurality of fifth distribution components (15); The fourth distribution component (14) is connected to the first medium output interface (16), and the fifth distribution component (15) is connected to the second medium output interface (18); The plurality of first recovery interfaces (17) are all connected to the sixth distribution component (22), the plurality of second recovery interfaces (19) are all connected to the sixth distribution component (22), and the sixth distribution component (22) is connected to the steam and cooling water discharge pipe (2).

2. A 20-zone rapid cooling and heating mold temperature controller according to claim 1, characterized in that: A first valve (8) is installed on the pipe between the first distribution component (11) and the fourth distribution component (14) at the top, a first valve (8) is installed on the pipe between the second distribution component (13) and the fourth distribution component (14) at the top, and a first valve (8) is installed on the pipe between the third distribution component (12) and the fourth distribution component (14) at the top; a first valve (8) is installed on the pipe between the first distribution component (11) and the fourth distribution component (14) at the bottom, a first valve (8) is installed on the pipe between the second distribution component (13) and the fourth distribution component (14) at the bottom, and a first valve (8) is installed on the pipe between the third distribution component (12) and the fourth distribution component (14) at the bottom.

3. A 20-zone rapid cooling and heating mold temperature controller according to claim 1, characterized in that: A second valve (20) is installed between each of the plurality of first recovery interfaces (17) and the sixth distribution component (22), and a third valve (21) is installed between each of the plurality of second recovery interfaces (19) and the sixth distribution component (22).

4. A 20-zone rapid cooling and heating mold temperature controller according to claim 1, characterized in that: Ten of the first medium output interface (16), the first recovery interface (17), the second medium output interface (18) and the second recovery interface (19) are provided, the first medium output interface (16) and the second medium output interface (18) have the same structure, and the first recovery interface (17) and the second recovery interface (19) have the same structure.

5. A 20-zone rapid cooling and heating mold temperature controller according to claim 4, characterized in that: The first distribution component (11), the second distribution component (13) and the third distribution component (12) are all composed of a first main pipe (131), a first branch pipe (132) and a first joint (133); two first branch pipes (132) are provided, and the two first branch pipes (132) are both connected to the first main pipe (131); each of the first branch pipes (132) is provided with five first joints (133).

6. A 20-zone rapid cooling and heating mold temperature controller according to claim 4, characterized in that: The fourth distribution component (14) and the fifth distribution component (15) both comprise a first connecting plate (141), a second branch pipe (143) and a third branch pipe (144); the first connecting plate (141) is respectively connected to the second branch pipe (143) and the third branch pipe (144) via a first connecting pipe (142); the second branch pipe (143) and the third branch pipe (144) have the same structure.

7. A 20-zone rapid cooling and heating mold temperature controller according to claim 4, characterized in that: The sixth distribution component (22) comprises a second connecting plate (221) and a second main pipe (222); the second connecting plate (221) and the second main pipe (222) are connected via the second main pipe (222); the second main pipe (222) is connected to a third main pipe (224).

Citation Information

Patent Citations

  • Quick-cooling and quick-heating mold temperature controller with 8-temperature-zone built-in steam generator

    CN217891554U