Pipeline joint injection mold

By designing the joint fixing module of the pipeline joint injection mold, the magnet adsorption and limit strips are used to increase friction, the deviation and disengagement of the pipeline joints caused by the weight of the automobile wiring harness in the injection molding production is solved, and the production quality and worker safety are improved.

CN222662437UActive Publication Date: 2025-03-25QUFU FUFENG AUTO PARTS MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420841101.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-25
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the injection molding process of automobile wiring harness and pipeline joints, the pipeline joints are easily deviated or detached due to the weight of automobile wiring harness, which affects the quality and yield of injection molding production. At the same time, workers face high temperature and safety hazards when fixing the wiring harness.

Method used

A pipeline joint injection mold is designed, which includes a mold body and a joint fixing module. The joint fixing module includes a joint bracket and a sliding slide rail. The bracket seat and bracket cover are adsorbed and fixed by a magnet. The limit strip increases friction and the insulation pad reduces heat conduction.

Benefits of technology

The pipeline joints are effectively fixed, avoiding deviation and disengagement caused by the weight of the vehicle wiring harness, improving the quality and yield of injection molding production, and ensuring the safety of workers through magnet adsorption and thermal insulation pads.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222662437U_ABST
    Figure CN222662437U_ABST
Patent Text Reader

Abstract

A pipeline joint injection mold comprises a mold body and a joint fixing module, the mold body comprises an upper mold body and a lower mold body, the upper mold body is movably connected to the upper portion of the lower mold body, the joint fixing module comprises a joint support and a sliding rail, and the sliding rail is perpendicularly and fixedly connected with the side face of the lower mold body. The connector support comprises a support seat and a support cover, the lower side of the support seat is slidably connected with the sliding rail, the upper side surface of the support seat is rotatably connected with the support cover, the rotation direction of the support cover is perpendicular to the arrangement direction of the sliding rail, and a wiring harness groove is formed in the upper side surface of the support seat. According to the pipeline joint injection mold, the injection molding production quality and the yield of a pipeline joint shell are improved, a worker does not need to hold a wire harness by hand, and the safety accidents that the worker is scalded and squeezed by the mold and the like are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of wire harness manufacturing, in particular to an injection mold for a pipeline joint. Background Art

[0002] After the battery cells of the automotive wiring harness are connected to the battery cells of the pipeline joint by resistance welding, it is necessary to wrap the plastic shell at the pipeline joint and the battery cell connection through the injection molding process to form a whole with the automotive wiring harness and the pipeline joint. The plastic shell wraps the battery cell to protect it from short circuit or leakage, and it can also enhance the structural strength of the connection between the automotive wiring harness and the pipeline joint to avoid breakage at the connection.

[0003] The injection molding production process is as follows: first, the automobile wiring harness and the pipeline connector are placed between the upper and lower molds of the injection mold, and then the upper mold is moved toward the lower mold. After closing, high-temperature liquid plastic is injected into the mold cavity of the upper and lower molds. After the liquid plastic solidifies in the mold cavity, the injection molded shell of the pipeline connector is completed, the upper mold is lifted upward, and the pipeline connector is taken out of the mold cavity. The technical staff of our company found in production that the automobile wiring harness connected to the pipeline connector is usually long and has a certain weight, and the pipeline connector is placed between the upper and lower molds without any fixing measures. Under the influence of the weight of the automobile wiring harness, the pipeline connector may be offset or even detached from the upper and lower molds, seriously affecting the quality and yield of the injection molding production. In order to fully fill the liquid plastic in the mold cavity, the injection mold usually has a high temperature of 200-400°C to ensure the fluidity of the liquid plastic. Even if the worker holds the wiring harness for fixing, in order to prevent burns, the holding position cannot be close to the injection mold, and the fixing effect is very limited. If it is too close to the injection mold, there is also a safety hazard of being burned by the injection mold or squeezed by the upper and lower molds. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a pipeline joint injection mold.

[0005] The technical solution of the utility model is as follows:

[0006] A pipeline joint injection mold comprises a mold body and a joint fixing module, the mold body comprises an upper mold and a lower mold, the upper mold is movably connected to the top of the lower mold, the joint fixing module comprises a joint bracket and a sliding rail, the sliding rail is vertically fixedly connected to the side of the lower mold, the joint bracket comprises a bracket seat and a bracket cover, the lower side of the bracket seat is slidably connected to the sliding rail, the upper side surface of the bracket seat is rotatably connected to the bracket cover, the rotation direction of the bracket cover is perpendicular to the arrangement direction of the sliding rail, the upper side surface of the bracket seat is provided with a wiring harness groove, and the wiring harness groove is arranged perpendicular to the side of the mold body. The pipeline joint injection mold improves the injection molding production quality and yield rate of the pipeline joint shell, and does not require workers to hold the wiring harness, thereby avoiding the occurrence of safety accidents such as workers being scalded or squeezed by the mold.

[0007] In order to ensure that the pipeline joint can be fixed between the upper mold and the lower mold, a lower joint groove is provided on the upper surface of the lower mold facing the upper mold, and an upper joint groove is provided on the lower surface of the upper mold facing the lower mold. The shapes of the lower joint groove and the upper joint groove match the shape of the pipeline joint, and the upper joint groove and the lower joint groove are both connected with the surfaces of the corresponding upper mold and lower mold.

[0008] Furthermore, in order to allow the pipeline joint fixed by the joint fixing module to enter between the upper mold and the lower mold, the height of the bracket seat matches the height of the lower mold, and the height of the wiring harness groove matches the height of the lower joint groove.

[0009] In order to prevent the joint bracket from sliding off the sliding rail, one end of the sliding rail away from the mold body is vertically fixedly connected to a limit baffle, and the size of the limit baffle is larger than the cross-sectional size of the sliding rail.

[0010] Furthermore, in order to fix the connector bracket and facilitate workers to place the car wiring harness into the wiring harness groove, a first magnet is provided on the surface of the side of the limit baffle facing the bracket seat, and a second magnet is provided on the surface of the bracket seat facing the limit baffle. The arrangement position of the second magnet corresponds to that of the first magnet, and the polarities of the opposing surfaces of the first magnet and the second magnet are opposite.

[0011] In order to ensure the stability of the bracket cover in fixing the automobile wiring harness in the wiring harness slot and prevent the automobile wiring harness from being offset and shaking in the wiring harness slot, a third magnet is provided on the lower surface of the bracket cover, and a fourth magnet is provided on the surface of the bracket seat facing the bracket cover. The arrangement position of the fourth magnet corresponds to that of the third magnet, and the polarities of the opposing surfaces of the third magnet and the fourth magnet are opposite.

[0012] Furthermore, in order to further enhance the fixing ability of the automobile wiring harness in the wiring harness groove and prevent the automobile wiring harness from sliding back and forth in the wiring harness groove, a plurality of raised limit strips are provided in the wiring harness groove, and the limit strips are arranged perpendicular to the length direction of the wiring harness groove. The provision of the plurality of limit strips can increase the friction between the inner wall of the wiring harness groove and the outer surface of the automobile wiring harness.

[0013] In order to reduce the heat conducted from the mold body to the joint bracket and prevent the joint bracket from being overheated and scalding workers, a heat insulation pad is provided on the side surface of the bracket seat facing the mold body, and the heat insulation pad is made of ceramic fiber.

[0014] Furthermore, in order to fix the position of the joint bracket after it is close to the mold body and prevent the joint bracket from sliding in the opposite direction, a fifth magnet is provided on the surface of the thermal insulation pad facing the lower mold, and a sixth magnet is provided on the surface of the lower mold facing the thermal insulation pad. The arrangement position of the fifth magnet corresponds to that of the sixth magnet, and the polarities of the opposite surfaces of the fifth magnet and the sixth magnet are opposite, so that the fifth magnet can absorb the sixth magnet.

[0015] In order to facilitate the operator to push the joint bracket and flip the bracket cover, a handle ring is vertically fixed on the side surface of the bracket cover away from the mold body.

[0016] The beneficial effects of the utility model are:

[0017] The utility model discloses a pipeline joint injection mold, wherein the injection mold is provided with a joint bracket which can slide back and forth on a sliding rail, and the joint bracket can clamp and fix an automobile wiring harness, so that a worker can send the pipeline joint connected to the automobile wiring harness between an upper mold and a lower mold without being close to a high-temperature mold body, thereby avoiding scalding of the worker and improving safety. Furthermore, because the joint bracket is clamped and fixed, the pipeline joint will not be offset or disengaged due to the weight of the automobile wiring harness during injection molding in the mold body, thereby improving the quality and yield rate of injection molding production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.

[0019] In the attached picture:

[0020] Figure 1 This is a structural schematic diagram of a pipeline joint injection mold described in the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the joint bracket of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the thermal insulation pad of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the limit baffle of the utility model;

[0024] The components represented by the reference numerals in the figure are:

[0025] 1. Mold body; 11. Upper mold; 12. Lower mold; 13. Lower joint slot; 14. Upper joint slot; 15. Sixth magnet; 2. Joint fixing module; 21. Joint bracket; 211. Bracket seat; 212. Bracket cover; 213. Wiring harness slot; 214. Second magnet; 215. Third magnet; 216. Fourth magnet; 217. Limiting strip; 22. Sliding rail; 23. Limiting baffle; 231. First magnet; 24. Thermal insulation pad; 25. Fifth magnet; 26. Handle ring. DETAILED DESCRIPTION

[0026] See also Figure 1-Figure 4 A pipeline joint injection mold, comprising a mold body 1 and a joint fixing module 2, the mold body 1 comprising an upper mold 11 and a lower mold 12, the upper mold 11 is movably connected to the upper part of the lower mold 12, the joint fixing module 2 comprises a joint bracket 21 and a sliding rail 22, the sliding rail 22 is vertically fixedly connected to the side of the lower mold 12, the joint bracket 21 comprises a bracket seat 211 and a bracket cover 212, the lower side of the bracket seat 211 is slidably connected to the sliding rail 22, so that the joint fixing module 2 can slide along the sliding rail 22 to move away from or approach the mold body 1, the upper side surface of the bracket seat 211 is rotatably connected to the bracket cover 212, the rotation direction of the bracket cover 212 is perpendicular to the arrangement direction of the sliding rail 22, and the upper side surface of the bracket seat 211 is provided with a harness groove 21 3. The harness groove 213 is arranged perpendicular to the side of the mold body 1. After the bracket cover 212 is flipped open, the harness groove 213 can accommodate the automobile harness connected to the pipeline connector. After the automobile harness is placed in the harness groove 213, the connector fixing module 2 is pushed to slide toward the mold body 1. When the connector fixing module 2 is close to the mold body 1, the pipeline connector can just enter between the lower mold 12 and the upper mold 11. When the lower mold 12 is moved downward for injection molding, because the bracket cover 212 and the bracket seat 211 are pressed and fixed, the pipeline connector will no longer move relative to the upper mold 11 and the lower mold 12 due to the weight of the harness, thereby improving the injection molding production quality and yield rate of the pipeline connector housing, and there is no need for workers to hold the harness, thereby avoiding safety accidents such as workers being scalded or squeezed by the mold.

[0027] In order to ensure that the pipeline joint can be fixed between the upper mold 11 and the lower mold 12, see Figure 1 A lower joint groove 13 is provided on the upper surface of the lower mold 12 facing the upper mold 11, and an upper joint groove 14 is provided on the lower surface of the upper mold 11 facing the lower mold 12. The shapes of the lower joint groove 13 and the upper joint groove 14 match the shape of the pipeline joint, and the upper joint groove 14 and the lower joint groove 13 are both connected with the surfaces of the corresponding upper mold 11 and the lower mold 12.

[0028] Furthermore, in order to enable the pipeline joint fixed by the joint fixing module 2 to enter between the upper mold 11 and the lower mold 12, the height of the bracket seat 211 matches the height of the lower mold 12, and the height of the wiring harness groove 213 matches the height of the lower joint groove 13, so that when the joint bracket 21 clamps the pipeline joint and moves toward the lower mold 12, the pipeline joint can enter the upper joint groove 14 and the lower joint groove 13 of the upper mold 11 and the lower mold 12.

[0029] In order to prevent the joint bracket 21 from sliding off the sliding rail 22, see Figure 1 and Figure 4 The end of the sliding rail 22 away from the mold body 1 is vertically fixedly connected to a limit baffle 23, and the size of the limit baffle 23 is larger than the cross-sectional size of the sliding rail 22. When the joint bracket 21 slides to the end of the sliding rail 22, the limit baffle 23 can play a limiting role to prevent the joint bracket 21 from sliding off the sliding rail 22.

[0030] Furthermore, in order to fix the connector bracket 21 and facilitate workers to place the automobile wiring harness into the wiring harness groove 213, a first magnet 231 is provided on the surface of the side of the limit baffle 23 facing the bracket seat 211, and a second magnet 214 is provided on the surface of the bracket seat 211 facing the limit baffle 23. The arrangement position of the second magnet 214 corresponds to the first magnet 231, and the polarities of the opposite surfaces of the first magnet 231 and the second magnet 214 are opposite. Under the suction force of oppositely charged magnets, when the bracket seat 211 is close to the limit baffle 23, the bracket seat 211 can be adsorbed on the limit baffle 23 to complete the fixation of the connector bracket 21.

[0031] In order to ensure the stability of the bracket cover 212 in fixing the automobile wiring harness in the wiring harness slot 213 and prevent the automobile wiring harness from deviating and shaking in the wiring harness slot 213, see Figure 2A third magnet 215 is provided on the lower surface of the bracket cover 212, and a fourth magnet 216 is provided on the surface of the bracket seat 211 facing the bracket cover 212. The arrangement position of the fourth magnet 216 corresponds to the third magnet 215, and the polarities of the opposite surfaces of the third magnet 215 and the fourth magnet 216 are opposite. Under the suction force of oppositely charged magnets, after the bracket cover 212 is flipped and covered on the bracket seat 211, the bracket cover 212 can be adsorbed on the bracket seat 211 to prevent the bracket cover 212 from being accidentally opened, causing the automobile wiring harness in the wiring harness slot 213 to deviate or detach therefrom.

[0032] Furthermore, in order to further enhance the fixing ability of the automobile wiring harness in the wiring harness groove 213 and prevent the automobile wiring harness from sliding back and forth in the wiring harness groove 213, a plurality of raised limit strips 217 are provided in the wiring harness groove 213, and the limit strips 217 are arranged perpendicular to the length direction of the wiring harness groove 213. The provision of the plurality of limit strips 217 can increase the friction between the inner wall of the wiring harness groove 213 and the outer surface of the automobile wiring harness, thereby fixing the automobile wiring harness and preventing the automobile wiring harness from sliding back and forth in the wiring harness groove 213 and affecting the positioning of the pipeline joint between the upper mold 11 and the lower mold 12.

[0033] In order to reduce the heat conducted from the mold body 1 to the joint bracket 21 and prevent the joint bracket 21 from being overheated and scalding workers, see Figure 1 and Figure 3 A heat insulating pad 24 is provided on the surface of the bracket seat 211 facing the mold body 1. The heat insulating pad 24 is made of ceramic fiber. The heat insulating pad 24 can reduce heat transfer and prevent the temperature of the joint bracket 21 from being too high.

[0034] Furthermore, in order to fix the position of the joint bracket 21 after it is close to the mold body 1 and prevent the joint bracket 21 from sliding in the opposite direction, a fifth magnet 25 is provided on the surface of the thermal insulation pad 24 facing the lower mold 12, and a sixth magnet 15 is provided on the surface of the lower mold 12 facing the thermal insulation pad 24. The arrangement position of the fifth magnet 25 corresponds to that of the sixth magnet 15, and the polarities of the opposite surfaces of the fifth magnet 25 and the sixth magnet 15 are opposite. The fifth magnet 25 can absorb the sixth magnet 15 and fix the joint bracket 21 close to the surface of the mold body 1 for absorption.

[0035] In order to facilitate the operator to push the joint bracket 21 and flip the bracket cover 212, see Figure 2 A handle ring 26 is vertically fixed to the side surface of the bracket cover 212 away from the mold body 1. The worker can flip the bracket cover 212 through the handle ring 26, and can also push the joint bracket 21 to slide back and forth on the sliding rail 22 through the handle ring 26.

Claims

1. A pipeline joint injection mold, characterized in that: The invention comprises a mould body (1) and a joint fixing module (2), wherein the mould body (1) comprises an upper mould (11) and a lower mould (12), wherein the upper mould (11) is movably connected to the upper part of the lower mould (12), wherein the joint fixing module (2) comprises a joint bracket (21) and a sliding rail (22), wherein the sliding rail (22) is vertically fixedly connected to the side of the lower mould (12), wherein the joint bracket (21) comprises a bracket seat (211) and a bracket cover (212), wherein the lower side of the bracket seat (211) is slidably connected to the sliding rail (22), wherein the upper side surface of the bracket seat (211) is rotatably connected to the bracket cover (212), wherein the rotation direction of the bracket cover (212) is perpendicular to the arrangement direction of the sliding rail (22), and wherein the upper side surface of the bracket seat (211) is provided with a harness groove (213), wherein the harness groove (213) is arranged perpendicular to the side of the mould body (1).

2. The pipeline joint injection mold according to claim 1, characterized in that: The lower mold (12) is provided with a lower joint groove (13) on the upper side surface facing the upper mold (11), and the upper joint groove (14) is provided with an upper joint groove (14) on the lower side surface facing the lower mold (12). The shapes of the lower joint groove (13) and the upper joint groove (14) match the shape of the pipeline joint. The upper joint groove (14) and the lower joint groove (13) are both connected to the surfaces of the corresponding upper mold (11) and lower mold (12).

3. The pipeline joint injection mold according to claim 2, characterized in that: The height of the support seat (211) matches the height of the lower mold (12), and the height of the harness groove (213) matches the height of the lower connector groove (13).

4. The pipeline joint injection mold according to claim 1, characterized in that: One end of the sliding rail (22) away from the mold body (1) is vertically fixedly connected to a limit baffle (23), and the size of the limit baffle (23) is larger than the cross-sectional size of the sliding rail (22).

5. The pipeline joint injection mold according to claim 4, characterized in that: A first magnet (231) is arranged on a surface of the limiting baffle (23) facing the support seat (211), and a second magnet (214) is arranged on a surface of the support seat (211) facing the limiting baffle (23). The second magnet (214) is arranged at a position corresponding to the first magnet (231), and the polarities of the opposing surfaces of the first magnet (231) and the second magnet (214) are opposite.

6. The pipeline joint injection mold according to claim 5, characterized in that: A third magnet (215) is arranged on the lower surface of the bracket cover (212), and a fourth magnet (216) is arranged on the surface of the bracket seat (211) facing the bracket cover (212). The arrangement position of the fourth magnet (216) corresponds to that of the third magnet (215), and the polarities of the opposing surfaces of the third magnet (215) and the fourth magnet (216) are opposite.

7. The pipeline joint injection mold according to claim 6, characterized in that: A plurality of raised limiting strips (217) are provided in the harness groove (213), and the limiting strips (217) are arranged perpendicular to the length direction of the harness groove (213).

8. The pipeline joint injection mold according to claim 1, characterized in that: A heat insulating pad (24) is provided on a surface of the support seat (211) facing the mold body (1), and the heat insulating pad (24) is made of ceramic fiber.

9. The pipeline joint injection mold according to claim 8, characterized in that: A fifth magnet (25) is arranged on the surface of the thermal insulation pad (24) facing the lower mold (12), and a sixth magnet (15) is arranged on the surface of the lower mold (12) facing the thermal insulation pad (24). The arrangement position of the fifth magnet (25) corresponds to that of the sixth magnet (15), and the polarities of the opposing surfaces of the fifth magnet (25) and the sixth magnet (15) are opposite.

10. The pipeline joint injection mold according to claim 1, characterized in that: A handle ring (26) is vertically fixed on a side surface of the support cover (212) away from the mold body (1).