Wiping device for high-gloss gravure ink
By designing a wiping device for high-gloss gravure ink including a vertical plate, a carrier plate, an ink disc, a printing cylinder, a rotor and a wipe block, the problem of high-gloss gravure ink remaining ink resulting in high-gloss gravure ink being solved, and efficient ink removal and printing quality are achieved.
Patent Information
- Application Number
- CN202420957785.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The high-gloss gravure ink has a high viscosity, which causes residual ink to remain on the printing cylinder, affecting the quality of the finished printing product.
A high-gloss gravure ink wiper device is designed, including a vertical plate, a carrier plate, an ink disc, a printing cylinder, a rotary rod and a wipe block, through which the excess ink is scraped off when the printing cylinder rotates.
Effectively remove excess ink from the printing cylinder, ensure printing quality, and adapt to printing cylinders of different rotation modes.
Smart Images

Figure CN222662915U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gravure printing presses, in particular to a wiping device for high-gloss gravure ink. Background Art
[0002] A gravure printing press is a machine that uses a gravure plate for printing. The image and text part of the printing plate is concave, while the blank part is on the same plane as the outer circle of the plate cylinder. When the gravure printing press is printing, the entire surface of the plate cylinder is inked, and the ink on the blank part of the plate is scraped off with a scraper, leaving the ink on the image and text part. The paper is then passed, and the impression cylinder is used to imprint on the back of the paper, so that the ink in the concave part is directly transferred to the paper surface. Finally, the printed matter is stacked or rewound through the paper collection part.
[0003] Due to the different compositions of different gravure inks, the viscosity of the inks is also different. The viscosity of high-gloss gravure inks is higher. When scraping the ink, some ink will still remain on the roller, affecting the quality of the printed product.
[0004] Therefore, a wiping device for high-gloss gravure ink is provided to scrape off excess ink on the printing cylinder before printing to ensure the quality of printing. Utility Model Content
[0005] Therefore, the purpose of the utility model is to provide a high-gloss gravure ink wiping device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-gloss gravure ink wiping device, which includes a pair of vertical plates, the inner sides of the two vertical plates are connected to a carrier plate, an ink pan is provided at the bottom of the carrier plate, a printing roller is provided above the ink pan, rotating rods are provided on both sides of the printing roller, and a wiping block is provided at one end of the rotating rod facing the printing roller; a control box is provided on the outer side of one side of the vertical plates, and a plurality of support seats are evenly arranged on the bottom surface of the control box.
[0007] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, the control box is opened on one side perpendicular to the vertical plate, a control device is arranged inside the control box, and one end of the control device is flush with the end face of the control box.
[0008] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, the two ends of the ink tray are connected to the inner sides of the two vertical plates, slide rails are vertically arranged on both sides of the ink tray, a pair of slide rails are symmetrically arranged on each side of the ink tray, and one end of the slide rail is flush with the end surface of the carrier plate.
[0009] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, the slide rail is electrically connected to the control device, a slider is provided inside the slide rail, a pair of hydraulic rods are provided on the top of the slider, a deflection block is provided on the top of the hydraulic rod, and connecting rods are provided on the opposite sides of the two deflection blocks.
[0010] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, the connecting rod passes through the rotating rod, the connecting rod is fixed to the rotating rod, the cross-section of the wiping block is an isosceles triangle, the two ends of the rotating rod are flush with the two ends of the printing roller, and the diameter of the printing roller is slightly smaller than the width of the ink tray.
[0011] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, first output shafts are provided at both ends of the printing roller, the first output shaft at one end passes through the vertical plate on one side and the side wall of the control box and is connected to the control device; the first output shaft at the other end is connected to the vertical plate on the other side, and a first bearing is provided at the connection between the vertical plates.
[0012] As a preferred solution of the high-gloss gravure ink wiping device described in the utility model, a pressure roller is arranged on the top of the printing roller, and the two ends of the pressure roller are flush with the two ends of the printing roller, and the two ends of the pressure roller are arranged with a second output shaft, and the second output shaft at one end passes through the vertical plate on one side and the side wall of the vertical plate and is connected to the control device; the second output shaft at the other end is connected to the vertical plate on the other side, and a second bearing is arranged on the connection between the vertical plates.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides a wiping device for high-gloss gravure ink. By setting a wiping block, the ink is first evenly spread during the inking process of the printing roller rotating, and then the excess ink on the printing roller is wiped clean.
[0015] 2. The utility model provides a wiping device for high-gloss gravure ink, which adjusts the deflection direction of the wiping block by setting a hydraulic rod, thereby achieving surface contact and first contact between the wiping block and the printing roller, and making the wiping block adapt to different rotation modes of the printing roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 This is a schematic diagram of the overall structure of a high-gloss gravure ink wiping device of the utility model;
[0018] Figure 2 This is a rear view of a high-gloss gravure ink wiping device of the utility model;
[0019] Figure 3 This is a top view of a high-gloss gravure ink wiping device of the utility model;
[0020] Figure 4 This is a bottom view of a high-gloss gravure ink wiping device of the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the internal structure of a high-gloss gravure ink wiping device.
[0022] Description of reference numerals:
[0023] 1. Vertical plate; 11. Control box; 12. Support seat; 13. Control device; 2. Carrier plate; 21. Slide rail; 3. Ink tray; 4. Slider; 41. Hydraulic rod; 42. Deflection block; 5. Rotating rod; 51. Connecting rod; 52. Wiping block; 6. Printing roller; 61. Pressure roller; 62. First output shaft; 63. Second output shaft; 64. First bearing; 65. Second bearing. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0025] Reference Figure 1-5 , a high-gloss gravure ink wiping device provided by the utility model, the high-gloss gravure ink wiping device comprises a vertical plate 1, the vertical plates 1 are a pair, the inner sides of the two vertical plates 1 are connected to a carrier plate 2, an ink tray 3 is arranged at the bottom of the carrier plate 2, a printing roller 6 is arranged above the ink tray 3, rotating rods 5 are arranged on both sides of the printing roller 6, and a wiping block 52 is arranged at one end of the rotating rod 5 facing the printing roller 6; a control box 11 is arranged on the outer side of one side of the vertical plate 1, and a plurality of support seats 12 are evenly arranged on the bottom surface of the control box 11.
[0026] Specifically, the vertical plates 1 are a pair, and the inner sides of the two vertical plates 1 are connected with a carrier plate 2, which is fixed between the vertical plates 1 so that the vertical plates 1 support the carrier plate 2; an ink tray 3 is provided at the bottom of the carrier plate 2, and a printing roller 6 is provided above the ink tray 3, and the ink is placed on the ink tray 3, and the bottom of the printing roller 6 is placed inside the ink to ink the printing roller 6; rotating rods 5 are provided on both sides of the printing roller 6, and a wiping block 52 is provided at one end of the rotating rod 5 facing the printing roller 6, and the excess ink on the printing roller 6 after inking is scraped off by the wiping block 52; a control box 11 is provided on the outer side of the vertical plate 1 on one side, and a plurality of support seats 12 are evenly provided on the bottom surface of the control box 11, and the support seats 12 provide stable support for the control box 11.
[0027] The control box 11 has an opening on one side perpendicular to the vertical plate 1 . A control device 13 is disposed inside the control box 11 , and one end of the control device 13 is flush with the end surface of the control box 11 .
[0028] Specifically, the control device 13 is placed inside the control box 11, so that the control device 13 can adjust and control the entire system.
[0029] Both ends of the ink tray 3 are connected to the inner sides of the two vertical plates 1 , and slide rails 21 are vertically arranged on both sides of the ink tray 3 . A pair of slide rails 21 are symmetrically arranged on each side of the ink tray 3 , and one end of the slide rail 21 is flush with the end surface of the carrier plate 2 .
[0030] Specifically, the slide rail 21 is disposed on the top surface of the carrier plate 2 ; a slide rail 21 is vertically disposed on each of the four top corners of the ink tray 3 , so that the slide rails 21 on the same side are parallel to each other.
[0031] The slide rail 21 is electrically connected to the control device 13 . A slider 4 is provided inside the slide rail 21 . A pair of hydraulic rods 41 are provided on the top of the slider 4 . A deflection block 42 is provided on the top of the hydraulic rod 41 . A connecting rod 51 is provided on the opposite side of the two deflection blocks 42 .
[0032] Specifically, the control device 13 controls the slider 4 to move inside the slide rail 21, and controls the hydraulic rod 41 to rise and fall; when the hydraulic rod 41 is controlled, the hydraulic rod 41 on the slider 4 close to the printing roller 6 moves synchronously, and the hydraulic rod 41 on the slider 4 away from the printing roller 6 moves synchronously, thereby realizing the deflection of the deflection block 42, and then driving the connecting rod 51 to deflect.
[0033] The connecting rod 51 passes through the rotating rod 5 and is fixed to the rotating rod 5 . The cross section of the wiping block 52 is an isosceles triangle. The two ends of the rotating rod 5 are flush with the two ends of the printing cylinder 6 . The diameter of the printing cylinder 6 is slightly smaller than the width of the ink tray 3 .
[0034] Specifically, the deflection of the connecting rod 51 drives the rotating rod 5 to deflect, thereby causing the wiping block 52 on one side to deflect, so that the side of the wiping block 52 contacts the printing roller 6, and the ink on the surface of the printing roller 6 is evenly spread, and the ink is squeezed, leaving a thin layer on the surface of the printing roller 6. The wiping block 52 on the other side does not deflect, so that the wiping block 52 and the surface of the printing roller 6 are in line contact, which is convenient for completely scraping off the excess ink on the surface of the printing roller 6; the two ends of the rotating rod 5 are flush with the two ends of the printing roller 6, so that the rotating rod 5 completely covers the surface of the printing roller 6; the diameter of the printing roller 6 is slightly smaller than the width of the ink tray 3, so that the printing roller 6 can be more fully inked.
[0035] A first output shaft 62 is provided at both ends of the printing roller 6. The first output shaft 62 at one end passes through the vertical plate 1 on one side and the side wall of the control box 11 and is connected to the control device 13; the first output shaft 62 at the other end is connected to the vertical plate 1 on the other side, and a first bearing 64 is provided at the connection between the vertical plate 1 and the vertical plate 1.
[0036] Specifically, the control device 13 controls the first output shaft 62 to rotate, so that the printing cylinder 6 rotates, driving the paper on the surface of the printing cylinder 6 to move, completing the printing work, and the printing cylinder 6 keeps rotating horizontally through the vertical plate 1 and the first bearing 64.
[0037] A pressure roller 61 is arranged on the top of the printing roller 6, and the two ends of the pressure roller 61 are flush with the two ends of the printing roller 6. The two ends of the pressure roller 61 are arranged with a second output shaft 63. The second output shaft 63 at one end passes through the vertical plate 1 on one side and the side wall of the vertical plate 1 and is connected to the control device 13; the second output shaft 63 at the other end is connected to the vertical plate 1 on the other side, and a second bearing 65 is arranged at the connection of the vertical plate 1.
[0038] Specifically, the paper passes by the pressure roller 61 and is placed on the top of the pressure roller 61. The printing roller 6 and the pressure roller 61 press the paper. The printing roller 6 and the pressure roller 61 rotate synchronously to drive the paper to move and complete the printing work. The vertical plate 1 and the second bearing 65 are used to keep the pressure roller 61 rotating horizontally.
[0039] During use, the control device 13 controls the rotation of the printing cylinder 6 and the pressure roller 61, so that the printing cylinder 6 is in rotational contact with the ink inside the ink tray 3. The control device 13 controls the lifting and lowering of the hydraulic rod 41, so that the side of the wiping block 52 on one side of the printing cylinder 6 is tangent to the side of the printing cylinder 6. The control device 13 then controls the slider 4 to move toward the printing cylinder 6, so that the wiping block 52 is in contact with the printing cylinder 6. When the printing cylinder 6 rotates, the ink on the surface of the printing cylinder 6 is evenly spread and the ink thickness on the surface of the printing cylinder 6 is reduced; the control device 13 controls the slider 4 on the other side to move toward the printing cylinder 6, so that the vertex of the wiping block 52 on the other side forms a line contact with the side of the printing cylinder 6, and the excess ink on the surface of the printing cylinder 6 is wiped clean.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A high gloss gravure ink wiping device, comprising a vertical plate (1), characterized in that: The vertical plates (1) are a pair, the inner sides of the two vertical plates (1) are connected to a carrier plate (2), an ink tray (3) is arranged at the bottom of the carrier plate (2), a printing roller (6) is arranged above the ink tray (3), rotating rods (5) are arranged on both sides of the printing roller (6), and a wiping block (52) is arranged at one end of the rotating rod (5) facing the printing roller (6); a control box (11) is arranged on the outer side of one side of the vertical plates (1), and a plurality of support seats (12) are evenly arranged on the bottom surface of the control box (11).
2. The high gloss gravure ink wiping device according to claim 1, characterized in that: The control box (11) is open on one side perpendicular to the vertical plate (1), and a control device (13) is arranged inside the control box (11), with one end of the control device (13) being flush with the end surface of the control box (11).
3. The high gloss gravure ink wiping device according to claim 2, characterized in that: The two ends of the ink tray (3) are connected to the inner sides of the two vertical plates (1), and slide rails (21) are vertically arranged on both sides of the ink tray (3). A pair of slide rails (21) are symmetrically arranged on each side of the ink tray (3), and one end of the slide rail (21) is flush with the end surface of the carrier plate (2).
4. The high gloss gravure ink wiping device according to claim 3, characterized in that: The slide rail (21) is electrically connected to the control device (13); a slide block (4) is provided inside the slide rail (21); a pair of hydraulic rods (41) are provided on the top of the slide block (4); a deflection block (42) is provided on the top of the hydraulic rod (41); and connecting rods (51) are provided on opposite sides of the two deflection blocks (42).
5. The high gloss gravure ink wiping device according to claim 4, characterized in that: The connecting rod (51) passes through the rotating rod (5), the connecting rod (51) is fixed to the rotating rod (5), the cross section of the wiping block (52) is an isosceles triangle, the two ends of the rotating rod (5) are flush with the two ends of the printing roller (6), and the diameter of the printing roller (6) is slightly smaller than the width of the ink tray (3).
6. The high gloss gravure ink wiping device according to claim 5, characterized in that: The printing cylinder (6) is provided with a first output shaft (62) at both ends. The first output shaft (62) at one end passes through the vertical plate (1) on one side and the side wall of the control box (11) and is connected to the control device (13). The first output shaft (62) at the other end is connected to the vertical plate (1) on the other side. A first bearing (64) is provided at the connection between the vertical plate (1).
7. The high gloss gravure ink wiping device according to claim 6, characterized in that: A pressure roller (61) is arranged on the top of the printing roller (6), and the two ends of the pressure roller (61) are flush with the two ends of the printing roller (6). The two ends of the pressure roller (61) are arranged with a second output shaft (63), and the second output shaft (63) at one end passes through the vertical plate (1) on one side and the side wall of the vertical plate (1) and is connected to the control device (13); the second output shaft (63) at the other end is connected to the vertical plate (1) on the other side, and a second bearing (65) is arranged at the connection between the vertical plates (1).