Tungsten carbide powder turnover tool

By designing a tungsten carbide powder turnover tooling including a base, a barrel, a pneumatic butterfly valve and a broken arch assembly, the problems of low efficiency, high dust and inability to apply to a fully automated production line are solved, and the stable operation of the tooling and sustainable powder cutting are achieved.

CN222664364UActive Publication Date: 2025-03-25XIAMEN RONGCHANGZHIDA AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421367049.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-25
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Traditional tungsten carbide powder turnover tooling is low efficiency and dusty, which affects production efficiency and the health of operators. It cannot apply to fully automated production lines and cannot effectively break the arch and discharge.

Method used

A tungsten carbide powder turnover tooling including a base, a barrel, a pneumatic butterfly valve and a breaking arch assembly is designed. The base is equipped with through holes and rolling parts. The pneumatic butterfly valve is used to automate the switch discharge port. The breaking arch assembly includes an air disc and a pneumatic vibrator for breaking the arch powder and achieving sustainable discharge.

Benefits of technology

The tooling is suitable for fully automated production lines without manual operation. The rolling parts and pneumatic butterfly valves ensure stable operation of the tooling, and the breaking arch component effectively breaks the arch powder, achieving sustainable discharge, and improving the turnover efficiency of tungsten carbide powder and the degree of automation of the production line.

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Abstract

The utility model provides a tungsten carbide powder turnover tool. The tungsten carbide powder turnover tool comprises a base, a barrel body, a pneumatic butterfly valve and an arch breaking assembly. The base is provided with a through hole penetrating up and down, and a plurality of rolling pieces are arranged on the side edge of the base. The barrel body is provided with a feeding port and a discharging port, the barrel body is vertically arranged on the base, and the discharging port is located above the through hole so as to be matched with feeding ends of different stations on a production line; a valve body of the pneumatic butterfly valve is arranged at the discharge port so as to open or close the discharge port; the arch breaking assembly comprises an air disc and a pneumatic vibrator, and the air disc and the pneumatic vibrator are both arranged on the side wall of the barrel body. The turnover tool can be suitable for a full-automatic production line, arch breaking can be well carried out on discharged tungsten carbide powder during turnover, the tungsten carbide powder can be continuously discharged, and the tool runs stably.
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Description

Technical Field

[0001] The utility model relates to the technical field of tungsten carbide powder production, in particular to a tungsten carbide powder turnover tool. Background Art

[0002] Tungsten carbide powder is the main raw material for the production of cemented carbide. It is a good conductor of electricity and heat and has the characteristics of stable chemical properties. There is a turnover process in the production and processing of tungsten carbide powder, such as from the mixing kettle to the weighing feeder for weighing, loading and packaging.

[0003] Traditional tungsten carbide powder turnover tooling mainly involves manual scooping, hoisting or inserting plate buckets; such material turnover methods are not only inefficient, but also generate a lot of dust, which affects production efficiency and causes external pollution of materials on the one hand; on the other hand, it also affects the health of operators. Tungsten carbide powder turnover tooling in related technologies, such as a docking device for tungsten powder, tungsten carbide powder, and tungsten trioxide powder in Chinese utility model patent CN209206451U, improves the overall turnover efficiency of tungsten powder, tungsten carbide powder and other materials, reduces dust, and avoids external pollution of materials; however, its structure is not suitable for the fully automatic production line of tungsten carbide powder and cannot effectively break the arch of tungsten carbide powder during turnover. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems in the above-mentioned technology to a certain extent. To this end, the purpose of the utility model is to provide a tungsten carbide powder turnover tooling, which can be applied to a fully automated production line and can better break the arch of the tungsten carbide powder during turnover, so that the tungsten carbide powder can be continuously discharged and the tooling can operate stably.

[0005] To achieve the above-mentioned purpose, the embodiment of the utility model proposes a tungsten carbide powder turnover tool, which includes: a base, a barrel, a pneumatic butterfly valve and an arch breaking component;

[0006] The base is provided with a through hole which passes through from top to bottom, and a plurality of rolling elements are arranged on the side of the base;

[0007] The barrel body has a feed port and a discharge port, the barrel body is vertically arranged on the base and the discharge port is located above the through hole to match the feed ends of different workstations on the production line;

[0008] The valve body of the pneumatic butterfly valve is arranged at the discharge port to open or close the discharge port;

[0009] The arch-breaking component comprises an air disc and a pneumatic vibrator, and both the air disc and the pneumatic vibrator are arranged on the side wall of the barrel body.

[0010] According to a tungsten carbide powder turnover tooling of the embodiment of the utility model, through the through holes on the base, the arrangement of rolling parts and the automatic switch outlet of the pneumatic butterfly valve, the tooling can be applied to a fully automated production line without manual operation, and the arrangement of components such as rolling parts makes the tooling run stably; the arch breaking component using an air disc and a pneumatic vibrator can timely break the arch of the tungsten carbide powder in the barrel body to achieve sustainable feeding; thereby, the tooling can realize the turnover of tungsten carbide powder on an automated production line.

[0011] In addition, the tungsten carbide powder turnover tooling proposed in the above embodiment of the utility model may also have the following additional technical features:

[0012] Optionally, it also includes a receiving plate, which is movably arranged between a first position and a second position. In the first position, the receiving plate is located between the through hole and the discharge port. In the second position, the receiving plate staggers and avoids the communication between the through hole and the discharge port.

[0013] Furthermore, the receiving tray is arranged on the base through a moving pair so that the receiving tray can move between a first position and a second position.

[0014] Optionally, the arch-breaking assembly has a plurality of air discs and a plurality of pneumatic vibrators, the plurality of pneumatic vibrators are symmetrically arranged on the side wall of the barrel body, and the plurality of air discs are circumferentially spaced and distributed on the side wall of the barrel body.

[0015] Optionally, a breathing valve is provided on the barrel body.

[0016] Optionally, the feed port is arranged at the top of the barrel body, and a sealing cover plate is provided on the feed port.

[0017] Optionally, the barrel body is in a cone-barrel shape.

[0018] Optionally, a plurality of the rolling elements are distributed at intervals on the top edge of the base and a rolling surface of each rolling element faces a side surface of the base.

[0019] Furthermore, the rolling element is a needle bearing.

[0020] Optionally, a rubber pad is provided at the bottom of the base.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a tungsten carbide powder turnover tooling according to an embodiment of the utility model;

[0023] Figure 2 It is a structural schematic diagram of another perspective of the tungsten carbide powder turnover tooling according to an embodiment of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the tungsten carbide powder turnover tooling according to an embodiment of the utility model from another perspective;

[0025] Figure 4 It is a side view of a tungsten carbide powder turnover tooling according to an embodiment of the utility model.

[0026] Description of reference numerals:

[0027] Base 1, through hole 101, rolling element 102, receiving tray 103, moving pair 104, rubber pad 105;

[0028] Barrel body 2, feed port 201, discharge port 202, breathing valve 203;

[0029] Pneumatic butterfly valve 3;

[0030] Arch breaking component 4, air disc 401, pneumatic vibrator 402. DETAILED DESCRIPTION

[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0032] In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0033] The following is combined with Figure 1-Figure 4 A tungsten carbide powder turnover tool provided by the utility model is described in detail.

[0034] Combination Figure 1 The embodiment of the utility model provides a tungsten carbide powder turnover tool, which includes: a base 1, a barrel 2, a pneumatic butterfly valve 3 and an arch breaking component 4.

[0035] Specifically, a through hole 101 extending from top to bottom is provided on the base 1, and a plurality of rolling parts 102 are arranged on the side of the base 1; the barrel body 2 has a feed port 201 and a discharge port 202, the barrel body 2 is vertically arranged on the base 1 and the discharge port 202 is located above the through hole 101 to match the feed end of different workstations on the production line; the valve body of the pneumatic butterfly valve 3 is arranged at the discharge port 202 to open or close the discharge port 202; the arch breaking assembly 4 includes an air disc 401 and a pneumatic vibrator 402, and the air disc 401 and the pneumatic vibrator 402 are both arranged on the side wall of the barrel body 2.

[0036] That is to say, the tooling is provided with a base 1, which supports and positions the barrel 2 on one hand, and can be transported on an automated production line, such as on a conveyor roller, on the other hand, and when transported to the workstation, the base 1 can be set up on the receiving port of other equipment and automatically unloaded through the cooperation of the pneumatic butterfly valve 3 and the arch-breaking component 4, so that the tooling is suitable for the turnover of tungsten carbide powder on an automated production line. As for the arch-breaking component 4, due to the material characteristics of tungsten carbide powder, it is easy to arch, and different grades of materials have different arch-breaking effects due to differences in fluidity. The arch-breaking component 4 uses an air disc 401 and a pneumatic vibrator 402 to meet the unloading of different grades of tungsten carbide powder, especially grades of tungsten carbide powder with poor fluidity.

[0037] Therefore, according to a tungsten carbide powder turnover tooling of an embodiment of the utility model, through the arrangement of the through hole 101 and the rolling member 102 on the base 1 and the automatic switch outlet 202 of the pneumatic butterfly valve 3, the tooling can be applied to a fully automated production line without manual operation, and the arrangement of components such as the rolling member 102 makes the tooling run stably; the arch breaking component 4 using the air disc 401 and the pneumatic vibrator 402 can timely break the arch of the tungsten carbide powder in the barrel body 2 to achieve sustainable unloading; thereby, the tooling can realize the turnover of tungsten carbide powder on an automated production line.

[0038] The base 1 also has a receiving tray 103, which can be movably arranged between a first position and a second position. In the first position, the receiving tray 103 is located between the through hole 101 and the discharge port 202. In the second position, the receiving tray 103 staggers and avoids the communication between the through hole 101 and the discharge port 202. It can be understood that the setting of the receiving tray 103 can ensure that the tungsten carbide powder at the discharge port 202 and the pneumatic butterfly valve 3 will not pollute the production line. When the barrel body 1 is in the process of turnover, the receiving tray 103 is in the first position; when the barrel body 1 is unloading, the receiving tray 103 is in the second position.

[0039] Specifically, the receiving tray 103 is arranged on the base 1 through the moving pair 104 so that the receiving tray 103 can move between the first position and the second position. More specifically, a guide rail is arranged on both opposite sides of the through hole 101, and the receiving tray 103 is connected to a slider on the guide rail, and the slider is driven by a driving member such as a motor or a cylinder to slide on the guide rail, so that the receiving tray 103 can move between the first position and the second position.

[0040] In addition, a plurality of rolling elements 102 are spaced apart on the top edge of the base 1 and the rolling surface of each rolling element 102 faces the side of the base 1. The arrangement of the rolling elements 102 facilitates a more stable transmission of the base 1 during the turnover process.

[0041] Specifically, the rolling element 102 is a needle bearing. The base 1 is square in shape as a whole, and rolling elements 102 are arranged on four sides of the base 1, thereby improving the applicability of the entire tooling to the automatic production line.

[0042] Furthermore, in order to ensure the stability of the tooling turnover operation, a rubber pad 105 is provided at the bottom of the base 1, and the rubber pad 105 plays a buffering role.

[0043] As for the barrel body 2 , the barrel body 2 is in a cone-like barrel shape, which is helpful for the discharge of the powder in the barrel body 2 .

[0044] The feed port 201 is arranged at the top of the barrel 2, and a sealing cover is arranged on the feed port 201. This ensures that the tooling can smoothly receive materials from other equipment such as a mixing kettle, and then transfer the powder to the unloading equipment, etc. At the same time, during the transfer process, the powder will not pollute the environment.

[0045] Furthermore, a breathing valve 203 is provided on the barrel body 2, so that the breathing valve 203 can be used for filtering when exhausting air to ensure that the environment is not polluted.

[0046] As for the arch breaking component 4, the arch breaking component 4 has a plurality of air discs 401 and a plurality of pneumatic vibrators 402, wherein the plurality of pneumatic vibrators 402 are symmetrically arranged on the side wall of the barrel body 2, and the plurality of air discs 401 are circumferentially spaced and distributed on the side wall of the barrel body 2. The air discs 401 break the arch of the powder in the barrel body 2 by airflow, and the pneumatic vibrators 402 break the arch by vibrating the side wall of the barrel body 2, so that the arch can be broken according to the feeding of tungsten carbide powder of different grades. Among them, the pneumatic vibrators 402 are symmetrically arranged to ensure the balanced arch breaking of the barrel body 2. The specific number can be as shown in the figure, with two pneumatic vibrators 402 and three air discs 401, and the three air discs 401 can be set with a height difference to provide airflow to different positions.

[0047] As for the pneumatic butterfly valve 3 , its valve body is arranged at the discharge port 202 , and its pneumatic switch is arranged on the base 1 .

[0048] In addition, a circuit and gas circuit control docking box may be provided on the base 1 to facilitate connection and control of the tooling.

[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0051] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms should not be understood as necessarily being directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0054] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A tungsten carbide powder turnover tool, characterized in that: include: Base, barrel, pneumatic butterfly valve and arch breaking assembly; The base is provided with a through hole which passes through from top to bottom, and a plurality of rolling elements are arranged on the side of the base; The barrel body has a feed port and a discharge port, the barrel body is vertically arranged on the base and the discharge port is located above the through hole to match the feed ends of different workstations on the production line; The valve body of the pneumatic butterfly valve is arranged at the discharge port to open or close the discharge port; The arch-breaking component comprises an air disc and a pneumatic vibrator, and both the air disc and the pneumatic vibrator are arranged on the side wall of the barrel body.

2. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: It also includes a material receiving plate, which is movably arranged between a first position and a second position. In the first position, the material receiving plate is located between the through hole and the discharge port. In the second position, the material receiving plate staggers and avoids the communication between the through hole and the discharge port.

3. The tungsten carbide powder turnover tooling according to claim 2, characterized in that: The material receiving tray is arranged on the base through a moving pair so that the material receiving tray can move between a first position and a second position.

4. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: The arch-breaking assembly comprises a plurality of air discs and a plurality of pneumatic vibrators, wherein the plurality of pneumatic vibrators are symmetrically arranged on the side wall of the barrel body, and the plurality of air discs are circumferentially spaced and distributed on the side wall of the barrel body.

5. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: The barrel body is provided with a breathing valve.

6. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: The feed inlet is arranged on the top of the barrel body, and a sealing cover plate is provided on the feed inlet.

7. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: The barrel body is in a cone barrel shape.

8. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: A plurality of the rolling elements are distributed at intervals on the top edge of the base, and a rolling surface of each rolling element faces the side surface of the base.

9. The tungsten carbide powder turnover tooling as claimed in claim 8, characterized in that: The rolling element is a needle bearing.

10. The tungsten carbide powder turnover tooling according to claim 1, characterized in that: A rubber pad is arranged at the bottom of the base.

Citation Information

Patent Citations

  • Upper connection device for tungsten powder, tungsten carbide powder and tungsten trioxide powder

    CN209206451U