Belt deviation adjusting device

By designing a belt bias adjustment device including a vertical plate, an adjustment mechanism, a limit frame, a distance detection camera and a controller, the problem of real-time monitoring of belt position and lack of limit in the prior art is solved, real-time detection and limit of belt position are realized, and operation convenience and stability are improved.

CN222664499UActive Publication Date: 2025-03-25YANGZHOU HUIYU TECH CO LTD
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Patent Information

Application Number
CN202421043340.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-25
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the prior art, staff are required to monitor in real time whether the belt position is offset, which wastes manpower and the roller lacks limits on the belt, resulting in the belt being easily bent under stress.

Method used

A belt bias adjustment device is designed, including a vertical plate, an adjustment mechanism, a limit frame, a distance detection camera and a controller. The motor drives the screw and limiting rod, and limiting the belt is limited by the limiting roller and limiting slot, and the distance detection camera detects the belt position in real time and adjusts the belt position in time.

Benefits of technology

Real-time detection and limiting of belt position is achieved, avoiding belt bending and offset, reducing manual monitoring time, and improving operation convenience and stability.

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    Figure CN222664499U_ABST
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Abstract

The utility model relates to the technical field of conveyor application, in particular to a belt deviation adjusting device which comprises a vertical plate, an adjusting mechanism is arranged on the side wall of the vertical plate, the adjusting mechanism comprises a supporting plate, the supporting plate is fixedly connected to the side wall of the vertical plate, a motor is fixedly connected to the end face of the supporting plate, and the motor is fixedly connected with a belt. The output end of the motor is fixedly connected with a screw rod, the arc surface of the screw rod is in threaded connection with a driving plate, the side, close to the vertical plate, of the driving plate is fixedly connected with two limiting rods, and the ends, away from the driving plate, of the two limiting rods slidably penetrate through the vertical plate and are fixedly connected with a limiting frame. The distance detection camera, the motor, the limiting roller and the limiting groove are arranged, the position of the belt is detected in real time through the distance detection camera, whether the belt deviates or not can be found in time, the position of the belt can be limited through clamping of the limiting groove, and the situation that the belt is bent and deviates can be avoided as much as possible.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveyor application, and particularly relates to a belt deviation adjusting device. Background Art

[0002] The underground raw coal transportation system is mainly carried out by belt conveyors. Due to the long service life of the belt, the edge wear causes inconsistent belt width, the belt is not straight at the drop point, and the material cannot fall on the center line area of ​​the belt. When the amount of coal is large, the material spreads to the edge of the belt, which can easily cause the belt to deviate and scatter in the machine lane.

[0003] In the Chinese utility model patent with publication number CN219407968U, a belt conveyor deviation adjustment device is disclosed. The lower support plate is moved up or down by an adjustment mechanism. When the lower support plate is close to or away from the upper support plate, the distance between the upper support plate and the lower support plate changes, so that the bracket rotates along the fixed frame. At this time, the movable base makes a linear motion on the lower support plate, and the angle between the roller and the mounting frame can be adjusted to meet the deviation adjustment requirements. Compared with the setting of the arc rod, the limit column can not only limit the moving position of the movable base, but also help to reduce friction. Since the stability during deviation adjustment is improved, the problem of increasing deviation adjustment resistance due to excessive friction is avoided. The mounting frame is detachably connected to the belt conveyor frame, which is convenient for manual disassembly and maintenance, and reduces maintenance time.

[0004] However, the above solution requires the staff to monitor in real time whether the position of the belt is offset, which wastes manpower. In addition, the roller lacks a limit on the belt, and the belt is easily bent under stress. Utility Model Content

[0005] The utility model aims to provide a belt deviation adjustment device to solve the problems in the prior art that the staff is required to monitor in real time whether the position of the belt is offset, which wastes manpower, and the idler roller lacks a limit on the belt, so the belt is easily bent when subjected to force.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A belt deviation adjustment device comprises a vertical plate, and the side wall of the vertical plate is provided with an adjustment mechanism, the adjustment mechanism comprises a support plate, the support plate is fixedly connected to the side wall of the vertical plate, the end face of the support plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a screw, the arc surface of the screw is threadedly connected to a drive plate, two limit rods are fixedly connected to a side of the drive plate close to the vertical plate, the ends of the two limit rods away from the drive plate slide through the vertical plate and are fixedly connected to a limit frame, and a distance detection camera and a controller are respectively installed on the end face of the limit frame and the side wall of the vertical plate.

[0008] Preferably, the inner wall of the limiting frame is rotatably connected with a plurality of limiting rollers, and the arc surface of the limiting roller is provided with a plurality of limiting grooves.

[0009] Preferably, a rectangular hole is formed on one side of the vertical plate close to the screw rod, and the position of the rectangular hole corresponds to the position of the screw rod.

[0010] Preferably: the side wall of the vertical plate is provided with an auxiliary mechanism, the auxiliary mechanism includes a long rod, the long rod is fixedly connected to the side wall of the vertical plate, the arc surface of the long rod is slidably connected to a sliding frame, the inner wall of the sliding frame is slidably connected to a slide plate, and the side wall of the slide plate is rotatably connected to a pressure roller.

[0011] Preferably, a rectangular plate is fixedly connected to the side wall of the sliding frame, a driving rod is threadedly connected to the end face of the rectangular plate, a connecting plate is rotatably connected to the bottom end of the driving rod, and the connecting plate is fixedly connected to the side wall of the slide plate.

[0012] Preferably, the cross-section of the support plate is L-shaped.

[0013] Preferably, a plurality of the limiting rollers are evenly arranged inside the limiting frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model sets a distance detection camera, a motor, a limit roller and a limit groove. With the help of the distance detection camera, the position of the belt is detected in real time, and whether the belt is offset can be found in time. With the help of the engagement of the limit groove, the position of the belt can be limited, and the bending and offset of the belt can be avoided as much as possible, which makes the operation more convenient and stable.

[0016] 2. The utility model provides a driving rod and a pressure roller. When the belt becomes loose, the driving rod squeezes the pressure roller to expand the belt, thereby changing the loose state of the belt to a tight state, thereby minimizing the looseness of the belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is one of the three-dimensional diagrams of the utility model;

[0018] Figure 2 This is the second stereogram of the utility model;

[0019] Figure 3 For this utility model Figure 1 The front view of the structure on the left;

[0020] Figure 4 It is a schematic diagram of the planar structure of the auxiliary mechanism of the utility model.

[0021] In the figure: 1. vertical plate; 2. adjustment mechanism; 21. support plate; 22. motor; 23. screw; 24. drive plate; 25. limit rod; 26. limit frame; 27. distance detection camera; 28. controller; 29. ​​limit roller; 210. limit groove; 211. rectangular hole; 3. auxiliary mechanism; 31. long rod; 32. sliding frame; 321. slide plate; 33. rectangular plate; 34. drive rod; 35. connecting plate; 36. pressure roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1-Figure 4 As shown, the utility model provides a belt deviation adjustment device, including a vertical plate 1, and the side wall of the vertical plate 1 is provided with an adjustment mechanism 2, the adjustment mechanism 2 includes a support plate 21, the support plate 21 is fixedly connected to the side wall of the vertical plate 1, the end face of the support plate 21 is fixedly connected with a motor 22, the output end of the motor 22 is fixedly connected with a screw 23, the arc surface of the screw 23 is threadedly connected with a driving plate 24, and the driving plate 24 is fixedly connected with two limit rods 25 on the side close to the vertical plate 1, and the ends of the two limit rods 25 away from the driving plate 24 slide through the vertical plate 1 and are fixedly connected to a limit frame 26, the end face of the limit frame 26 and the side wall of the vertical plate 1 are respectively installed with a distance detection camera 27 and a controller 28, the inner wall of the limit frame 26 is rotatably connected with a plurality of limit rollers 29, and the arc surface of the limit roller 29 is provided with a plurality of limit grooves 210.

[0024] A rectangular hole 211 is opened on one side of the vertical plate 1 close to the screw rod 23 , and the position of the rectangular hole 211 corresponds to the position of the screw rod 23 . The cross-section of the support plate 21 is L-shaped, and a plurality of limiting rollers 29 are evenly arranged inside the limiting frame 26 .

[0025] In this embodiment, the limit groove 210 serves to limit the position of the belt. By using the distance detection camera 27 to detect the position of the belt in real time, it can be discovered in time whether the belt is offset. The position of the belt can be limited by the engagement of the limit groove 210, which can minimize the bending and offset of the belt.

[0026] The distance detection camera 27 can detect the position of the belt in real time. When a deviation occurs, the controller 28 will receive the electrical signal transmitted by the distance detection camera 27, and then control the motor 22 to start.

[0027] In a further embodiment, referring to Figure 2 and Figure 4 The side wall of the vertical plate 1 is provided with an auxiliary mechanism 3, which includes a long rod 31, which is fixedly connected to the side wall of the vertical plate 1, and the arc surface of the long rod 31 is slidably connected to a sliding frame 32, and the inner wall of the sliding frame 32 is slidably connected to a slide plate 321, and the side wall of the slide plate 321 is rotatably connected to a pressure roller 36.

[0028] In this embodiment, the sliding frame 32 and the long rod 31 can achieve hovering based on their own damping.

[0029] In a further embodiment, referring to Figure 4 The side wall of the sliding frame 32 is fixedly connected with a rectangular plate 33, the end surface of the rectangular plate 33 is threadedly connected with a driving rod 34, the bottom end of the driving rod 34 is rotatably connected with a connecting plate 35, and the connecting plate 35 is fixedly connected to the side wall of the slide plate 321.

[0030] In this embodiment, the belt can be expanded by squeezing the pressure roller 36 with the help of the driving rod 34, so that the belt changes from a loose state to a tight state, thereby minimizing the looseness of the belt.

[0031] The working principle of the utility model is as follows: when in use, the distance detection camera 27 can detect the position of the belt in real time. When an offset occurs, the controller 28 will receive the electrical signal transmitted by the distance detection camera 27, and then control the motor 22 to start, and the output end of the motor 22 drives the screw 23 to rotate, and the driving plate 24 moves forward with the help of the limit rod 25 to drive the limit frame 26 to move, and the limit groove 210 of the limit roller 29 is engaged with the edge of the belt to push the belt to move, and the position of the belt is adjusted to a suitable position. When the belt is loose, the sliding frame 32 can be pushed to move to a suitable position, and the sliding frame 32 and the long rod 31 can be suspended according to their own damping, and then the driving rod 34 is twisted, and the driving rod 34 drives the connecting plate 35 to move downward with the help of the thread, and the pressure roller 36 will squeeze the lower side of the belt, so that the belt is pressed down, so as to adjust the belt to a tight state, and try to avoid the occurrence of loose and offset belts.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A belt deviation adjustment device, comprising a vertical plate (1), characterized in that: The side wall of the vertical plate (1) is provided with an adjustment mechanism (2), and the adjustment mechanism (2) comprises a support plate (21), the support plate (21) is fixedly connected to the side wall of the vertical plate (1), the end surface of the support plate (21) is fixedly connected to a motor (22), the output end of the motor (22) is fixedly connected to a screw rod (23), the arc surface of the screw rod (23) is threadedly connected to a driving plate (24), and the side of the driving plate (24) close to the vertical plate (1) is fixedly connected to two limit rods (25), and the ends of the two limit rods (25) away from the driving plate (24) slide through the vertical plate (1) and are fixedly connected to a limit frame (26), and the end surface of the limit frame (26) and the side wall of the vertical plate (1) are respectively installed with a distance detection camera (27) and a controller (28).

2. A belt deviation adjustment device according to claim 1, characterized in that: The inner wall of the limiting frame (26) is rotatably connected to a plurality of limiting rollers (29), and the arc surface of the limiting roller (29) is provided with a plurality of limiting grooves (210).

3. A belt deviation adjustment device according to claim 1, characterized in that: A rectangular hole (211) is provided on one side of the vertical plate (1) close to the screw rod (23), and the position of the rectangular hole (211) corresponds to the position of the screw rod (23).

4. A belt deviation adjustment device according to claim 1, characterized in that: The side wall of the vertical plate (1) is provided with an auxiliary mechanism (3), and the auxiliary mechanism (3) comprises a long rod (31), the long rod (31) is fixedly connected to the side wall of the vertical plate (1), the arc surface of the long rod (31) is slidably connected to a sliding frame (32), the inner wall of the sliding frame (32) is slidably connected to a sliding plate (321), and the side wall of the sliding plate (321) is rotatably connected to a pressure roller (36).

5. A belt deviation adjustment device according to claim 4, characterized in that: The side wall of the sliding frame (32) is fixedly connected to a rectangular plate (33), the end surface of the rectangular plate (33) is threadedly connected to a driving rod (34), the bottom end of the driving rod (34) is rotatably connected to a connecting plate (35), and the connecting plate (35) is fixedly connected to the side wall of the sliding plate (321).

6. A belt deviation adjustment device according to claim 1, characterized in that: The cross-sectional shape of the support plate (21) is L-shaped.

7. A belt deviation adjustment device according to claim 2, characterized in that: The plurality of limiting rollers (29) are evenly arranged inside the limiting frame (26).

Citation Information

Patent Citations

  • Deviation adjusting device for belt conveyor

    CN219407968U