Belt type material conveyor with tensioning mechanism
By designing tensioning mechanisms and cylinder telescopic systems in belt material conveyors, the problems of material offset and belt slack are solved, and the conveying efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202420893404.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-27
AI Technical Summary
The existing belt material conveyors are prone to material deviation due to vibration and wind during transportation, and the conveyor belt material relaxes after long-term use, resulting in weaker conveyor capacity.
A belt material conveyor with a tensioning mechanism is designed to adjust the guide plate position through the telescopic effect of the cylinder to avoid material deviation, and adjust the spacing of driven rollers through the bevel gear and threaded rod structure driven by the motor to achieve tension of the conveyor belt.
It effectively avoids material offset problems, and improves the conveyor capacity of the conveyor belt through the tensioning mechanism, extending the service life of the equipment.
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Figure CN222664532U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of belt material conveyors, and in particular relates to a belt material conveyor with a tensioning mechanism. Background Art
[0002] Belt material conveyor is a common material conveying equipment, which consists of conveyor belt, transmission device, support device, etc. Its working principle is to drive the transmission device through the motor to drive the conveyor belt to move, so as to transport materials from one place to another;
[0003] Belt material conveyor is widely used in various industries, including mining, metallurgy, coal, chemical industry, building materials, grain and other fields. It can transport various bulk, block and powder materials, such as coal, ore, sand and gravel, cement, fertilizer, grain, etc. In short, belt material conveyor is an efficient and convenient material conveying equipment, which can greatly improve work efficiency and reduce labor intensity, and is widely used in various industries.
[0004] However, the existing belt material conveyors also have certain shortcomings. First, the existing belt material conveyors simply use conveyor belts to transport materials. Due to the influence of factors such as vibration and wind, it is easy to cause material deviation problems.
[0005] Secondly, the conveyor belts used in existing belt material conveyors are mostly made of materials such as rubber, PVC or nylon. Due to the influence of the material's own characteristics, long-term use will cause the conveyor belt to become loose, thereby causing the conveying capacity of the conveyor belt to become weakened. Summary of the invention
[0006] The utility model aims to provide a belt material conveyor with a tensioning mechanism, which solves the problem that the existing belt material conveyors simply use conveyor belts to convey materials, which is easy to cause material deviation due to the influence of factors such as vibration and wind; and solves the problem that the conveyor belts used in the existing belt material conveyors are mostly made of rubber, PVC or nylon and other materials. Due to the influence of the characteristics of the materials themselves, long-term use will cause the conveyor belts to become loose, thereby causing the conveying capacity of the conveyor belts to become weak.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a belt material conveyor with a tensioning mechanism, including a support frame, a motor 1 is fixedly installed on the right side of the front side of the horizontal plate of the support frame, the output shaft of the motor 1 is rotatably connected to the horizontal plate of the support frame, an active roller is arranged between the two horizontal plates of the support frame, the active roller is welded to the output shaft of the motor 1, two symmetrically distributed sliders are slidably connected inside the support frame, the facing surfaces of the two sliders are fixedly connected to the support shaft, a driven roller is installed on the outer side of the support shaft through a bearing, the driven roller is in contact with the slider, the driven roller is in contact with the horizontal plate of the support frame, a conveyor belt is commonly arranged on the surfaces of the driven roller and the active roller, and a tensioning mechanism is arranged on the support frame;
[0008] The horizontal plate of the support frame is fixedly installed with a cylinder, and the telescopic end of the cylinder is slidably connected to the horizontal plate of the support frame, a sponge sleeve is fixedly connected inside the horizontal plate of the support frame, and the sponge sleeve is slidably connected to the telescopic end of the cylinder, and a guide hole is opened on the surface of the horizontal plate of the support frame, and the upper end of the horizontal plate of the support frame contacts with an end plate, and the lower end of the end plate is fixedly connected with an end block, and the end block is slidably connected to the horizontal plate of the support frame.
[0009] The principle of the utility model is that the guide plate can be pushed to move through the telescopic effect of the cylinder, and the position of the guide plate can be adjusted, thereby guiding the materials transported on the conveyor belt to avoid the problem of material deviation, and the end plate can be pulled upward to drive the end block to move, and the spring is deformed, and finally the end plate drives the seal to separate from the guide hole. Under the action of the guide hole, it is convenient for the operator to add and use the lubricating oil, and with the action of the sponge sleeve, the lubricating oil can be adsorbed, so that the lubricating oil contacts the telescopic end of the cylinder, and the cylinder can be lubricated under the telescopic effect of the cylinder;
[0010] Starting motor 2 drives the output shaft to rotate, so as to drive bevel gear 2 to rotate. Under the meshing relationship, bevel gear 2 drives bevel gear 1 to rotate, so as to drive the threaded rod to rotate. Under the threaded connection relationship, the slider can be pushed to move, thereby driving the support shaft to move, and finally driving the driven roller to move, and the distance between the driven roller and the active roller is adjusted, thereby tensioning the conveyor belt. In this process, the threaded rod can drive the turntable to rotate when it rotates, and the inner wall of the clamping hole squeezes the clamping rod, which pushes the elastic part to deform, and finally makes the clamping rod disengage from the clamping hole. Under the action of force, the clamping rod slides along the inner wall of the horizontal plate of the support frame. When the clamping rod slides into the next clamping hole, the elastic part restores its deformation to push the clamping rod to insert into the clamping hole, limit the turntable, and then limit the threaded rod, and finally finely control the position of the driven roller.
[0011] The beneficial effect of the utility model is that the present invention can adjust the position of the guide plate through the telescopic effect of the cylinder, so that the guide plate can guide materials of different sizes, and the end plate can be pulled to drive the seal to move up, and the spring can be deformed, and finally the seal can be separated from the guide hole, which is convenient for the operator to add lubricating oil and then lubricate the cylinder. Through the setting of the second motor, the second bevel gear and other structures, the threaded rod can be driven to rotate, and under the relationship of the threaded connection, the slider can be pushed to move, and then the driven roller can be driven to move, and finally the conveyor belt can be tensioned. Under the action of the clamping hole, the clamping rod and other structures, the turntable can be limited, and then the threaded rod can be limited, and finally the position of the driven roller can be finely controlled.
[0012] Furthermore, a guide plate is fixedly connected to the telescopic end of the cylinder, and the guide plate is in contact with the conveyor belt. Through the setting of the guide plate, the material can be guided.
[0013] Furthermore, a sealing member is fixedly connected to the lower end of the end plate, and the sealing member is slidably connected to the guide hole. By setting the sealing member, the guide hole can be sealed.
[0014] Furthermore, a spring is welded to the lower end of the end block, and the other end of the spring is welded to the horizontal plate of the support frame. Through the provision of the spring, the end block can be connected for use.
[0015] Further, the tensioning mechanism includes motor 2, motor 2 is fixedly installed on the upper end of the horizontal plate of the support frame, the output shaft of motor 2 is rotatably connected with the horizontal plate of the support frame, bevel gear 1 is fixedly sleeved on the outer side of the output shaft of motor 2, the horizontal plate of the support frame is installed with a threaded rod through a bearing, the threaded rod is threadedly connected to the slider, bevel gear 2 is fixedly sleeved on the outer side of the threaded rod, bevel gear 2 is meshed with bevel gear 1, the horizontal plate of the support frame is provided with a clamping hole, a turntable is fixedly connected to the right end of the threaded rod, the turntable contacts with the horizontal plate of the support frame, a clamping rod is slidably connected to the inside of the turntable, and the clamping rod is slidably connected to the clamping hole, and the output shaft is driven to rotate by motor 2 to drive bevel gear 2 to rotate, and in the meshing state Under the system, bevel gear two drives bevel gear one to rotate, so as to drive the threaded rod to rotate. Under the relationship of threaded connection, the slider can be pushed to move, thereby driving the support shaft to move, and finally driving the driven roller to move, so as to adjust the distance between the driven roller and the active roller, and then tighten the conveyor belt. In this process, the threaded rod can drive the turntable to rotate when it rotates, and the inner wall of the clamping hole squeezes the clamping rod, which pushes the elastic part to deform, and finally makes the clamping rod disengage from the clamping hole. Under the action of force, the clamping rod slides along the inner wall of the horizontal plate of the support frame, and when the clamping rod slides into the next clamping hole, the elastic part restores its deformation to push the clamping rod to insert into the clamping hole, limit the turntable, and then limit the threaded rod, and finally finely control the position of the driven roller.
[0016] Furthermore, the clamping holes are provided in a plurality and are arranged in a circular array on the horizontal plate of the support frame. The provision of the clamping holes facilitates plugging and use in conjunction with the clamping rod.
[0017] Furthermore, an elastic member is bonded to the left end of the clamping rod, and the other end of the elastic member is bonded to the turntable. The clamping rod can be tightened by the provision of the elastic member. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the overall structure of a belt material conveyor with a tensioning mechanism according to an embodiment of the present invention;
[0019] Figure 2 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 1 A front cross-sectional view of
[0020] Figure 3 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 1 A partial side sectional view of
[0021] Figure 4 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 1Enlarged view of the two tensioning mechanisms;
[0022] Figure 5 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 4 A magnified image of point A;
[0023] Figure 6 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 3 The enlarged view of point B;
[0024] Figure 7 The belt material conveyor with a tensioning mechanism according to an embodiment of the present invention Figure 2 Enlarged view of the end plate. DETAILED DESCRIPTION
[0025] The following is further described in detail through specific implementation methods:
[0026] The figure marks in the drawings of the specification include: support frame 1, motor 1 2, active roller 3, slider 4, support shaft 5, driven roller 6, conveyor belt 7, tensioning mechanism 8, cylinder 9, guide plate 10, sponge sleeve 11, guide hole 12, end plate 13, seal 14, end block 15, spring 16, motor 2 81, bevel gear 1 82, threaded rod 83, bevel gear 2 84, clamping hole 85, turntable 86, clamping rod 87, elastic member 88.
[0027] like Figure 1 , Figure 2 , Figure 7 As shown, this embodiment provides a belt material conveyor with a tensioning mechanism, including a support frame 1, a motor 2 is fixedly installed on the right side of the front side of the horizontal plate of the support frame 1, the output shaft of the motor 2 is rotatably connected to the horizontal plate 1 of the support frame, an active roller 3 is arranged between the two horizontal plates of the support frame 1, the active roller 3 is welded to the output shaft of the motor 2, two symmetrically distributed sliders 4 are slidably connected inside the support frame 1, the facing surfaces of the two sliders 4 are fixedly connected to the support shaft 5, a driven roller 6 is installed on the outer side of the support shaft 5 through a bearing, the driven roller 6 is in contact with the slider 4, the driven roller 6 is in contact with the horizontal plate of the support frame 1, and the surfaces of the driven roller 6 and the active roller 3 are jointly provided with an output The conveyor belt 7 can push the guide plate 10 to move through the telescopic effect of the cylinder 9, adjust the position of the guide plate 10, and then guide the materials transported on the conveyor belt 7 to avoid the deviation of the materials. The end plate 13 can be pulled upward to drive the end block 15 to move, and the spring 16 is deformed, so that the end plate 13 drives the seal 14 to be separated from the guide hole 12. Under the action of the guide hole 12, it is convenient for the operator to add and use the lubricating oil, and with the action of the sponge sleeve 11, the lubricating oil can be adsorbed, so that the lubricating oil contacts the telescopic end of the cylinder 9. Under the telescopic effect of the cylinder 9, the cylinder 9 can be lubricated;
[0028] The horizontal plate of the support frame 1 is fixedly installed with a cylinder 9, and the telescopic end of the cylinder 9 is slidably connected to the horizontal plate of the support frame 1. The telescopic end of the cylinder 9 is fixedly connected with a guide plate 10, and the guide plate 10 contacts the conveyor belt 7. Through the setting of the guide plate 10, the material can be guided. The horizontal plate of the support frame 1 is fixedly connected with a sponge sleeve 11, and the sponge sleeve 11 is slidably connected to the telescopic end of the cylinder 9. A guide hole 12 is opened on the surface of the horizontal plate of the support frame 1. The upper end of the horizontal plate of the support frame 1 contacts with an end plate 13, and the lower end of the end plate 13 is fixedly connected with a seal 14, and the seal 14 is slidably connected to the guide hole 12. Through the setting of the seal 14, the guide hole 12 can be sealed. The lower end of the end plate 13 is fixedly connected with an end block 15, and the end block 15 is slidably connected to the horizontal plate of the support frame 1. A spring 16 is welded at the lower end of the end block 15, and the other end of the spring 16 is welded to the horizontal plate of the support frame 1. Through the setting of the spring 16, the end block 15 can be connected and used.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, a tensioning mechanism 8 is provided on the support frame 1, and the tensioning mechanism 8 includes a second motor 81, and the second motor 81 is fixedly installed on the upper end of the horizontal plate of the support frame 1, and the output shaft of the second motor 81 is rotatably connected to the horizontal plate of the support frame 1, and a bevel gear 1 82 is fixedly sleeved on the outer side of the output shaft of the second motor 81, and a threaded rod 83 is installed inside the horizontal plate of the support frame 1 through a bearing, and the threaded rod 83 is threadedly connected to the slider 4, and a bevel gear 2 84 is fixedly sleeved on the outer side of the threaded rod 83, and the bevel gear 2 84 is meshed with the bevel gear 1 82, and the support frame 1 The horizontal plate of the support frame 1 is provided with a card hole 85, and the card holes 85 are provided with a plurality of card holes 85. The plurality of card holes 85 are arranged in a circular array on the horizontal plate of the support frame 1. The card holes 85 are provided to facilitate the plug-in use with the card rod 87. The right end of the threaded rod 83 is fixedly connected with a turntable 86, and the turntable 86 contacts the horizontal plate of the support frame 1. The inside of the turntable 86 is slidably connected with a card rod 87, and the card rod 87 is slidably connected with the card hole 85. The left end of the card rod 87 is bonded with an elastic member 88, and the other end of the elastic member 88 is bonded to the turntable 86. Through the elastic member 88 The setting can tighten the clamping rod 87, and the output shaft is driven by the motor 2 81 to rotate, so as to drive the bevel gear 2 84 to rotate. Under the meshing relationship, the bevel gear 2 84 drives the bevel gear 1 82 to rotate, so as to drive the threaded rod 83 to rotate. Under the threaded connection relationship, the slider 4 can be pushed to move, thereby driving the support shaft 5 to move, and finally driving the driven roller 6 to move, and the distance between the driven roller 6 and the active roller 3 is adjusted to lengthen the conveyor belt 7, thereby tensioning the conveyor belt 7. During the process, when the threaded rod 83 rotates, the turntable 86 can be driven to rotate, and the inner wall of the clamping hole 85 squeezes the clamping rod 87, and the clamping rod 87 pushes the elastic member 88 to deform, and finally the clamping rod 87 is separated from the clamping hole 85. Under the action of force, the clamping rod 87 slides along the inner wall of the horizontal plate of the support frame 1. When the clamping rod 87 slides into the next clamping hole 85, the elastic member 88 restores its deformation to push the clamping rod 87 to insert into the clamping hole 85, limit the turntable 86, and then limit the threaded rod 83, and finally finely control the position of the driven roller 6.
[0030] The specific implementation process of the utility model is as follows: through the telescopic effect of the cylinder 9, the guide plate 10 can be pushed to move, the position of the guide plate 10 can be adjusted, and then the material transported on the conveyor belt 7 can be guided to avoid the deviation of the material. The end plate 13 can be pulled to move upward to drive the end block 15 to move, and the spring 16 is deformed, and finally the end plate 13 drives the seal 14 to separate from the guide hole 12. Under the action of the guide hole 12, it is convenient for the operator to add and use the lubricating oil, and with the action of the sponge sleeve 11, the lubricating oil can be adsorbed, so that the lubricating oil contacts the telescopic end of the cylinder 9. Under the telescopic effect of the cylinder 9, the cylinder 9 can be lubricated;
[0031] Start the second motor 81 to drive the output shaft to rotate, so as to drive the second bevel gear 84 to rotate. Under the meshing relationship, the second bevel gear 84 drives the first bevel gear 82 to rotate, so as to drive the threaded rod 83 to rotate. Under the threaded connection relationship, the slider 4 can be pushed to move, thereby driving the support shaft 5 to move, and finally driving the driven roller 6 to move, and the distance between the driven roller 6 and the active roller 3 is adjusted, so as to tighten the conveyor belt 7. In this process, the threaded rod 83 When rotating, the turntable 86 can be driven to rotate, and the inner wall of the clamping hole 85 squeezes the clamping rod 87, and the clamping rod 87 pushes the elastic member 88 to deform, and finally the clamping rod 87 is separated from the clamping hole 85. Under the action of force, the clamping rod 87 slides along the inner wall of the horizontal plate of the support frame 1. When the clamping rod 87 slides into the next clamping hole 85, the elastic member 88 restores its deformation to push the clamping rod 87 to insert into the clamping hole 85, limit the turntable 86, and then limit the threaded rod 83, and finally finely control the position of the driven roller 6.
[0032] This solution can adjust the position of the guide plate 10 through the telescopic effect of the cylinder 9, so that the guide plate 10 can guide materials of different sizes, and can pull the end plate 13 to drive the seal 14 to move up, and the spring 16 can be deformed, and finally the seal 14 can be separated from the guide hole 12, so that the operator can add lubricating oil for use, and then the cylinder 9 can be lubricated. Through the setting of the motor 2 81, the bevel gear 2 84 and other structures, the threaded rod 83 can be driven to rotate. Under the relationship of the threaded connection, the slider 4 can be pushed to move, and then the driven roller 6 can be driven to move, and finally the conveyor belt 7 can be tensioned. Under the action of the clamping hole 85, the clamping rod 87 and other structures, the turntable 86 can be limited, and then the threaded rod 83 can be limited, and finally the position of the driven roller 6 can be finely controlled.
[0033] It should be noted in advance that, in the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above is only an embodiment of the present invention, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A belt material conveyor with a tensioning mechanism, comprising a support frame, characterized in that: A motor 1 is fixedly installed on the right side of the front side of the horizontal plate of the support frame, and the output shaft of the motor 1 is rotatably connected to the horizontal plate of the support frame. An active roller is arranged between the two horizontal plates of the support frame, and the active roller is welded to the output shaft of the motor 1. Two symmetrically distributed sliders are slidably connected inside the support frame, and the facing surfaces of the two sliders are fixedly connected to the support shaft. A driven roller is installed on the outer side of the support shaft through a bearing, and the driven roller is in contact with the slider, and the driven roller is in contact with the horizontal plate of the support frame. A conveyor belt is commonly arranged on the surfaces of the driven roller and the active roller, and a tensioning mechanism is arranged on the support frame; The horizontal plate of the support frame is fixedly installed with a cylinder, and the telescopic end of the cylinder is slidably connected to the horizontal plate of the support frame, a sponge sleeve is fixedly connected inside the horizontal plate of the support frame, and the sponge sleeve is slidably connected to the telescopic end of the cylinder, and a guide hole is opened on the surface of the horizontal plate of the support frame, and the upper end of the horizontal plate of the support frame contacts with an end plate, and the lower end of the end plate is fixedly connected with an end block, and the end block is slidably connected to the horizontal plate of the support frame.
2. The belt material conveyor with a tensioning mechanism according to claim 1, characterized in that: The telescopic end of the cylinder is fixedly connected with a guide plate, and the guide plate is in contact with the conveyor belt.
3. The belt material conveyor with a tensioning mechanism according to claim 1, characterized in that: A sealing member is fixedly connected to the lower end of the end plate, and the sealing member is slidably connected to the guide hole.
4. The belt material conveyor with a tensioning mechanism according to claim 1, characterized in that: A spring is welded to the lower end of the end block, and the other end of the spring is welded to the horizontal plate of the support frame.
5. The belt material conveyor with a tensioning mechanism according to claim 1, characterized in that: The tensioning mechanism includes motor 2, motor 2 is fixedly installed on the upper end of the horizontal plate of the support frame, the output shaft of motor 2 is rotatably connected to the horizontal plate of the support frame, a bevel gear 1 is fixedly sleeved on the outer side of the output shaft of motor 2, a threaded rod is installed inside the horizontal plate of the support frame through a bearing, the threaded rod is threadedly connected to the slider, a bevel gear 2 is fixedly sleeved on the outer side of the threaded rod, the bevel gear 2 is meshed with the bevel gear 1, the horizontal plate of the support frame is provided with a clamping hole, a turntable is fixedly connected to the right end of the threaded rod, the turntable is in contact with the horizontal plate of the support frame, a clamping rod is slidably connected to the inside of the turntable, and the clamping rod is slidably connected to the clamping hole.
6. The belt material conveyor with a tensioning mechanism according to claim 5, characterized in that: There are a plurality of the clamping holes, which are arranged in a circular array on the horizontal plate of the support frame.
7. The belt material conveyor with a tensioning mechanism according to claim 5, characterized in that: An elastic member is bonded to the left end of the clamping rod, and the other end of the elastic member is bonded to the rotating disk.