Automatic turn-over mechanism for bed core

By designing the automatic flip mechanism of the bed core, the automatic clamping and 180° flip of the bed core is achieved using fixture components and synchronous flip brackets, and the non-offset conveying is achieved through the synchronization belt, which solves the problems of traditional manual flip efficiency and position offset, and improves the efficiency and accuracy of production and processing.

CN222664666UActive Publication Date: 2025-03-25DEKUI INTELLIGENT EQUIPMENT(SUZHOU) CO LTD
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Patent Information

Application Number
CN202420736284.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-03-25
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the production and processing of the bed core, the traditional 180° flip operation requires manual participation, which is time-consuming and labor-intensive, and the position may be offset after flip, affecting the subsequent transmission and processing accuracy.

Method used

An automatic flip mechanism of the bed core is designed, including a mounting base, a first and second flip bracket, a first and second fixture assembly, clamping the bed core by controlling the relative movement of the fixture assembly, and automatic flip of 180° by synchronous flip bracket, while achieving non-offset conveying using a synchronous belt.

Benefits of technology

The automatic clamping of the bed core and 180° automatic flip are realized without manual flip, which improves the efficiency of production and processing, and ensures the accuracy of subsequent transmission through non-offset conveying, making it easy to connect with the processing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic turnover mechanism for a bed core. The automatic turnover mechanism comprises a mounting base; the first overturning support is rotationally arranged on the mounting base; the second overturning support is rotationally arranged on the mounting base, and the first overturning support and the second overturning support correspond to each other up and down and are arranged in a synchronous overturning mode; the first clamp assembly is located on the inner side of the first overturning support and can move back and forth in the direction of the first overturning support. The second clamp assembly is located on the inner side of the second overturning support and can move back and forth in the direction of the second overturning support. According to the automatic turn-over mechanism for the bed core, automatic clamping and 180-degree automatic turn-over of the bed core can be achieved by controlling the clamp assembly, manual turn-over is not needed, and the production and machining efficiency is improved; supplied material butt joint and deviation-free conveying of the bed core can be achieved through the synchronous belt, follow-up conveying is guaranteed, and butt joint with machining equipment is facilitated.
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Description

Technical Field

[0001] The utility model relates to an automatic turning mechanism, in particular to an automatic turning mechanism for a bed core. Background Art

[0002] At present, in the production and processing of the bed core, since both sides of the bed core need to be processed, the bed core needs to be turned 180° during the processing. The traditional operation method is manual turning, which requires at least two workers to lift and turn the bed core, which is time-consuming and labor-intensive. In addition, the position of the bed core after turning over will be offset from the initial position, affecting the subsequent transmission and even the final processing accuracy.

[0003] Therefore, a bed core automatic turning mechanism is designed to solve the above problems.

[0004] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content

[0005] In order to overcome the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide an automatic turning mechanism for a bed core.

[0006] In order to achieve the above purpose and other related purposes, the technical solution provided by the utility model is: a bed core automatic turning mechanism, comprising:

[0007] Install the base;

[0008] A first flip bracket, the first flip bracket is rotatably arranged on the mounting base;

[0009] A second flip bracket, the second flip bracket is rotatably arranged on the mounting base, the first flip bracket corresponds to the second flip bracket up and down and the two are flipped synchronously;

[0010] A first clamp assembly, the first clamp assembly is located at the inner side of the first flip bracket and can be moved back and forth along the direction of the first flip bracket;

[0011] The second clamp assembly is located at the inner side of the second flip bracket and can be moved back and forth along the direction of the second flip bracket.

[0012] In this solution, the bed core is clamped by controlling the relative movement of the first clamp assembly and the second clamp assembly, and then the first flip bracket and the second flip bracket are flipped synchronously to drive the bed core clamped by the two clamp assemblies to flip together, thereby achieving 180° automatic flipping of the bed core without manual flipping, with high efficiency and no change in position.

[0013] Furthermore, the first clamp assembly includes a first clamp seat for clamping the bed core, the first clamp seat is provided with a first synchronous belt capable of automatic transmission, the first clamp seat is fixed at the lower end of the first guide column, and the first guide column is connected to the first motor; the second clamp assembly includes a second clamp seat for clamping the bed core, the second clamp seat is provided with a second synchronous belt capable of automatic transmission, the second clamp seat is fixed at the lower end of the second guide column, and the second guide column is connected to the second motor. In this solution, while the bed core is flipped by the clamp assembly, the bed core is also connected to the incoming materials and conveyed without deviation by the synchronous belt, with high transmission accuracy, easy to connect with the processing equipment, and improved production and processing efficiency.

[0014] Furthermore, the first clamping seat is provided with two and each of the first clamping seats is connected to two of the first guide posts, and the two first clamping seats are synchronously moved up and down by the first motor; the second clamping seat is provided with two and each of the second clamping seats is connected to two of the second guide posts, and the two second clamping seats are synchronously moved up and down by the second motor. In this solution, two clamping seats are provided at the upper and lower parts of the bed core, respectively, which can improve the stability of the clamping seat on the bed core; two guide posts are provided on each clamping seat, which can ensure the clamping strength and stability of the clamping seat on the bed core.

[0015] Furthermore, the mounting base includes a bottom plate and a left support and a right support arranged at both ends of the bottom plate, and the first flip bracket and the second flip bracket are both arranged between the left support and the right support. In this solution, the left support and the right support are arranged at both ends of the bottom plate, and the two flip brackets are arranged between the left and right supports, so that the structure is firm and stable, ensuring the stability of the structure when the bed core is flipped.

[0016] Furthermore, the left end of the first flip bracket and the left end of the second flip bracket are both rotatably arranged on the left support, and the right end of the first flip bracket and the right end of the second flip bracket are both rotatably arranged on the right support. In this solution, the two ends of the first flip bracket and the two ends of the second flip bracket are correspondingly installed on the supports on the left and right sides, which is convenient for the installation of the synchronous flip structure and the layout of the power system.

[0017] Furthermore, the first flip bracket and the second flip bracket are both connected to the third motor in a transmission manner. In this solution, the third motor is used to realize the rotation of the two flip brackets, and the flipping is automatic and efficient.

[0018] Furthermore, the left end of the first flip bracket is fixedly connected to the left end of the second flip bracket, and the right end of the first flip bracket is fixedly connected to the right end of the second flip bracket. In this solution, the same side ends of the first flip bracket and the second flip bracket are fixedly connected to facilitate the overall installation and ensure the stability of the overall structure.

[0019] Further, the left and right ends of the mounting base are both provided with lifting ears. In this solution, lifting ears are both provided at both ends of the mounting base, which can be used to lift the entire mechanism, so as to facilitate the handling and transfer of the mechanism.

[0020] Due to the application of the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0021] The automatic bed core turning mechanism designed by the utility model can realize automatic clamping of the bed core and automatic 180° turning over by controlling the clamp assembly, without the need to manually lift and turn over the bed core, thereby improving the efficiency of production and processing; the bed core can also be connected to incoming materials and transported without offset through a synchronous belt, ensuring subsequent transmission and facilitating connection with processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the turning mechanism of the utility model;

[0023] Figure 2 It is a schematic diagram of the clamping state of the turning mechanism and the bed core of the utility model;

[0024] In the above drawings, 1, bed core; 2, mounting base; 201, bottom plate; 202, left support; 203, right support; 3, first flip bracket; 4, second flip bracket; 5, first clamp assembly; 501, first clamp seat; 502, first synchronous belt; 503, first motor; 504, first guide column; 6, second clamp assembly; 601, second clamp seat; 602, second synchronous belt; 603, second motor; 604, second guide column; 7, third motor; 8, lifting ear. DETAILED DESCRIPTION

[0025] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0026] It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0030] Embodiment 1: See attached Figure 1 and attached Figure 2 As shown, this embodiment provides a bed core automatic turning mechanism, comprising:

[0031] Install base 2;

[0032] A first flip bracket 3, the first flip bracket 3 is rotatably arranged on the mounting base 2;

[0033] A second flip bracket 4, the second flip bracket 4 is rotatably arranged on the mounting base 2, the first flip bracket 3 and the second flip bracket 4 correspond to each other up and down and the two are flipped synchronously;

[0034] The first flip bracket 3 and the second flip bracket 4 are not limited to separate structures, and both can be an integrated structure.

[0035] A first clamp assembly 5, the first clamp assembly 5 is located inside the first flip bracket 3 and can be moved back and forth along the direction of the first flip bracket 3;

[0036] The second clamp assembly 6 is located at the inner side of the second flip bracket 4 and can be moved back and forth along the direction of the second flip bracket 4 .

[0037] At least one of the first clamp assembly 5 and the second clamp assembly 6 can move toward or away from each other.

[0038] In this embodiment, the bed core 1 is clamped by controlling the relative movement of the first clamp assembly 5 and the second clamp assembly 6, and then the first flip bracket 3 and the second flip bracket 4 are flipped synchronously to drive the bed core 1 clamped by the two clamp assemblies to flip together, thereby realizing a 180° automatic flipping of the bed core 1 without manual flipping, with high efficiency and no change in position.

[0039] Embodiment 2: See attached Figure 1 and attached Figure 2 As shown, this embodiment is a further improvement on the basis of the first embodiment, and its specific method is as follows: the first clamp assembly 5 includes a first clamp seat 501 for clamping the bed core 1, and the first clamp seat 501 is provided with a first synchronous belt 502 that can be automatically transmitted, and the first clamp seat 501 is fixed to the lower end of the first guide column 504, and the first guide column 504 is connected to the first motor 503 in transmission; the second clamp assembly 6 includes a second clamp seat 601 for clamping the bed core 1, and the second clamp seat 601 is provided with a second synchronous belt 602 that can be automatically transmitted, and the second clamp seat 601 is fixed to the lower end of the second guide column 604, and the second guide column 604 is connected to the second motor 603 in transmission.

[0040] The first guide post 504 is disposed through the first flip bracket 3 , and the second guide post 604 is disposed through the second flip bracket 4 .

[0041] Principle: The first motor 503 drives the first guide column 504 to move downward, and the first guide column 504 drives the first clamping seat 501 to move downward; the second motor 603 drives the second guide column 604 to move upward, and the second guide column 604 drives the second clamping seat 601 to move upward; the first clamping seat 501 and the second clamping seat 601 move towards each other, and the bed core 1 is clamped. After the clamping is stable, the first flip bracket 3 and the second flip bracket 4 are rotated to realize a 180° flip of the bed core 1. After the flip is completed, the bed core 1 is transported forward by controlling the synchronous belt that can be automatically transmitted to enter the next processing link.

[0042] In this embodiment, the bed core 1 is flipped by the clamp assembly, and the bed core 1 is docked with incoming materials and transported without offset by the synchronous belt. The transmission accuracy is high, which facilitates docking with processing equipment and improves the efficiency of production and processing.

[0043] Embodiment 3: See attached Figure 1 and attached Figure 2 As shown, this embodiment is a further improvement on the basis of the second embodiment, and its specific method is as follows: two first clamping seats 501 are provided and each first clamping seat 501 is connected to two first guide pillars 504, and the two first clamping seats 501 move up and down synchronously through the first motor 503; two second clamping seats 601 are provided and each second clamping seat 601 is connected to two second guide pillars 604, and the two second clamping seats 601 move up and down synchronously through the second motor 603.

[0044] In this embodiment, two clamping seats are respectively arranged at the upper and lower parts of the bed core 1, which can improve the stability of the clamping seats on the bed core 1; two guide pillars are arranged on each clamping seat, which can ensure the clamping strength and clamping stability of the bed core 1 by the clamping seat.

[0045] Embodiment 4: See attached Figure 1 and attached Figure 2 As shown, this embodiment is a further improvement based on the third embodiment, and its specific method is as follows: the mounting base 2 includes a bottom plate 201 and a left support 202 and a right support 203 arranged at both ends of the bottom plate 201, and the first flip bracket 3 and the second flip bracket 4 are both arranged between the left support 202 and the right support 203.

[0046] In this embodiment, a left support 202 and a right support 203 are provided at both ends of the bottom plate 201, and two flip brackets are provided between the left and right supports. The structure is firm and stable, thus ensuring the stability of the structure when the bed core 1 is flipped.

[0047] Embodiment 5: See attached Figure 1 and attached Figure 2As shown, this embodiment is a further improvement based on the fourth embodiment, and its specific method is: the left end of the first flip bracket 3 and the left end of the second flip bracket 4 are both rotatably set on the left support 202, and the right end of the first flip bracket 3 and the right end of the second flip bracket 4 are both rotatably set on the right support 203.

[0048] In this embodiment, both ends of the first flip bracket 3 and both ends of the second flip bracket 4 are correspondingly mounted on the supports on the left and right sides, which facilitates the installation of the synchronous flip structure and the arrangement of the power system.

[0049] Embodiment 6: See attached Figure 1 and attached Figure 2 As shown, this embodiment is a further improvement on the basis of the fifth embodiment, and its specific method is as follows: the first flip bracket 3 and the second flip bracket 4 are both drivingly connected to the third motor 7 .

[0050] The third motor 7 is installed on the left support 202 or the right support 203 .

[0051] In this embodiment, the rotation of the two flipping brackets is realized by the third motor 7, and the flipping is automatic with high efficiency.

[0052] Embodiment 7: Not shown in the drawings, this embodiment is a further improvement on the basis of Embodiment 6, and its specific method is as follows: the left end of the first flip bracket 3 is fixedly connected to the left end of the second flip bracket 4, and the right end of the first flip bracket 3 is fixedly connected to the right end of the second flip bracket 4.

[0053] In this embodiment, the first flip bracket 3 and the second flip bracket 4 are fixedly connected at the same side ends to facilitate the overall installation and ensure the stability of the overall structure.

[0054] Embodiment 8: See attached Figure 1 As shown, this embodiment is a further improvement on the basis of the seventh embodiment, and its specific method is: both left and right ends of the mounting base 2 are provided with lifting ears 8.

[0055] In this embodiment, lifting ears 8 are provided at both ends of the mounting base 2, which can be used to lift the entire mechanism to facilitate the transportation and transfer of the mechanism.

[0056] The automatic bed core turning mechanism designed by the utility model can realize automatic clamping of the bed core and automatic 180° turning over by controlling the clamp assembly, without the need to manually lift and turn over the bed core, thereby improving the efficiency of production and processing; the bed core can also be connected to incoming materials and transported without offset through a synchronous belt, ensuring subsequent transmission and facilitating connection with processing equipment.

[0057] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A bed core automatic turning mechanism, characterized in that: include: Mounting base (2); A first flip bracket (3), the first flip bracket (3) being rotatably arranged on the mounting base (2); A second flip bracket (4), the second flip bracket (4) is rotatably arranged on the mounting base (2), the first flip bracket (3) and the second flip bracket (4) correspond to each other up and down and are flipped synchronously; A first clamp assembly (5), the first clamp assembly (5) being located on the inner side of the first flip bracket (3) and being movable back and forth along the direction of the first flip bracket (3); A second clamp assembly (6), the second clamp assembly (6) is located on the inner side of the second flip bracket (4) and can be moved back and forth along the direction of the second flip bracket (4).

2. The automatic turning mechanism for a bed core according to claim 1, characterized in that: The first clamp assembly (5) comprises a first clamp seat (501) for clamping the bed core (1), the first clamp seat (501) is provided with a first synchronous belt (502) capable of automatic transmission, the first clamp seat (501) is fixed to the lower end of a first guide column (504), and the first guide column (504) is drivingly connected to a first motor (503); The second clamp assembly (6) comprises a second clamp seat (601) for clamping the bed core (1); a second synchronous belt (602) capable of automatic transmission is arranged on the second clamp seat (601); the second clamp seat (601) is fixed to the lower end of a second guide column (604); and the second guide column (604) is transmission-connected to a second motor (603).

3. The automatic turning mechanism for a bed core according to claim 2, characterized in that: Two first clamping seats (501) are provided, and each of the first clamping seats (501) is connected to two first guide pillars (504), and the two first clamping seats (501) move up and down synchronously through the first motor (503); Two second clamping seats (601) are provided, and each of the second clamping seats (601) is connected to two second guide pillars (604). The two second clamping seats (601) move up and down synchronously via the second motor (603).

4. The automatic turning mechanism for a bed core according to claim 3, characterized in that: The mounting base (2) comprises a bottom plate (201) and a left support (202) and a right support (203) arranged at two ends of the bottom plate (201); the first flip bracket (3) and the second flip bracket (4) are both arranged between the left support (202) and the right support (203).

5. The automatic turning mechanism for a bed core according to claim 4, characterized in that: The left end of the first flip bracket (3) and the left end of the second flip bracket (4) are both rotatably arranged on the left support (202), and the right end of the first flip bracket (3) and the right end of the second flip bracket (4) are both rotatably arranged on the right support (203).

6. The automatic turning mechanism for a bed core according to claim 5, characterized in that: The first flip bracket (3) and the second flip bracket (4) are both drivingly connected to the third motor (7).

7. The automatic turning mechanism for a bed core according to claim 6, characterized in that: The left end of the first flip bracket (3) is fixedly connected to the left end of the second flip bracket (4), and the right end of the first flip bracket (3) is fixedly connected to the right end of the second flip bracket (4).

8. The automatic turning mechanism for a bed core according to claim 7, characterized in that: Lifting ears (8) are provided at both left and right ends of the mounting base (2).