Automatic batch reagent storing and taking device

By designing a reagent batch automatic storage device for the storage tray and temporary storage tray that can be moved synchronously, the problems of low reagent storage efficiency and large equipment size in the prior art are solved, and an efficient, stable and low-power automatic storage and access process for reagents are realized.

CN222664763UActive Publication Date: 2025-03-25JIANGSU ENVIRONMENTAL MONITORING CENT
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Patent Information

Application Number
CN202421493441.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-25
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The automatic access device of the existing reagent cabinet is inefficient when storing reagents in batches, requires manual waiting, and increases the equipment volume and operating power consumption, affecting the efficient and intelligent management of reagents.

Method used

A reagent batch automatic storage and access device is designed, using several synchronously movable storage trays, and the reagent is directly clamped to the temporary storage tray through the gripping unit of the transfer mechanism, without rotating or adjusting the reagent position.

Benefits of technology

It improves the efficiency of automatic batch storage and withdrawal of reagents, reduces waiting time, reduces operating power consumption, and enhances the stability and intelligent management capabilities of reagent storage.

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Abstract

The utility model belongs to the technical field of reagent storage equipment, and provides a reagent batch automatic access device, which comprises an access mechanism, an access mechanism, a storage mechanism and a control mechanism, and is characterized in that the access mechanism comprises a storage unit, a take-out unit and a temporary storage unit; the storage unit is provided with a plurality of storage trays which are arranged in sequence, the storage trays can move synchronously to change the position sequence of the storage trays, and the temporary storage unit is provided with a plurality of temporary storage trays; the storage tray and the temporary storage tray are both provided with a plurality of reagent grooves which are distributed at intervals, and the reagent grooves of the storage tray and the reagent grooves of the temporary storage tray are arranged in parallel in the same direction; the transferring mechanism comprises a positioning conveying unit and a grabbing and clamping unit connected with the positioning conveying unit. The automatic batch reagent access device provided by the utility model is compact in structure and small in occupied space, can automatically and synchronously perform batch access operation on a plurality of reagents, effectively improves the reagent access efficiency, does not need to rotate and adjust the positions of the reagents in the access process, improves the storage stability of the reagents, and reduces the required power consumption at the same time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reagent storage equipment, and particularly relates to a reagent batch automatic storage and retrieval device. Background Art

[0002] At present, reagent cabinets on the market generally use automatic storage and retrieval devices to realize automatic storage of reagents, thereby realizing intelligent management of reagents. However, the automatic storage and retrieval devices of existing reagent cabinets have the following problems: First, during the reagent storage process, it is necessary to manually place the reagents one by one on the automatic storage and retrieval device through the feed port. When multiple reagents need to be stored in batches, since the transportation mechanism of the automatic storage and retrieval device can only transport a limited number of reagents, the operator is often required to wait for a period of time before continuing to store, which seriously affects the reagent storage and retrieval efficiency.

[0003] Secondly, the automatic storage and retrieval devices of some reagent cabinets avoid the above-mentioned low efficiency problem by setting up multiple transportation mechanisms (such as reagent trays), but this increases the size of the automatic storage and retrieval device, resulting in a bloated reagent cabinet and a large space occupation. It also increases the corresponding operating power consumption and increases the reagent storage cost.

[0004] In addition, during the process of storing and retrieving reagents, existing automatic storage and retrieval devices often require mechanical claws to automatically rotate and adjust the storage position and direction of the reagents to ensure that the reagents are placed stably. However, the rotation of the mechanical claws and the adjustment of the reagent position and direction increase the operating power consumption while also increasing the corresponding storage and retrieval operation time, thereby reducing the efficiency of automatic storage and retrieval. This is especially true when used in the process of batch reagent storage, as operators are often required to wait for long time intervals, which seriously affects the efficient and intelligent management of reagents.

[0005] Therefore, it is necessary to design a reagent batch automatic storage and retrieval device that occupies a small space and has high storage and retrieval efficiency. Summary of the invention

[0006] In order to solve the above technical problems, the utility model proposes a reagent batch automatic storage and retrieval device, which has a compact structure and occupies a small space. It can automatically and synchronously perform batch storage and retrieval operations on multiple reagents, effectively improving the reagent storage and retrieval efficiency. There is no need to rotate or adjust the reagent position during the storage and retrieval process, thereby improving the reagent storage stability and reducing the required power consumption.

[0007] The technical solution of the utility model is:

[0008] The utility model provides a reagent batch automatic storage and retrieval device, comprising:

[0009] A storage and access mechanism, the storage and access mechanism comprising a storage unit for storing reagents, a removal unit for removing reagents, and a temporary storage unit for transferring reagents;

[0010] The storage unit is provided with a plurality of storage trays arranged in sequence, and the plurality of storage trays can be moved synchronously to change their position sequence, and the temporary storage unit is provided with a plurality of temporary storage trays;

[0011] The storage tray and the temporary storage tray are both provided with a plurality of reagent grooves distributed at intervals, and the reagent grooves of the storage tray and the reagent grooves of the temporary storage tray are arranged in the same direction and in parallel;

[0012] The transfer mechanism is arranged above the storage and retrieval mechanism, and comprises a positioning and conveying unit and a gripping unit connected thereto.

[0013] Preferably, the depositing unit further comprises a driving motor and a rotating chain belt connected to the driving motor, and the plurality of depositing trays are fixedly connected to the rotating chain belt.

[0014] Preferably, two rotating chain belts are provided, and a support frame fixedly connected to the bottom of the storage tray is provided, and two ends of the support frame are respectively fixedly connected to the rotating chain belts on both sides.

[0015] Preferably, the storage unit further comprises a storage status detector arranged corresponding to the storage tray, for detecting the usage load status of the reagent tank in the storage tray.

[0016] Preferably, the taking-out unit comprises a taking-out material box with a material taking-out opening on the top, a cover plate adapted to the material taking-out opening, and a capping motor;

[0017] The material taking out box and / or the cover plate are connected to the capping motor to achieve the closing of the material taking out box and the cover plate or the opening of the box to take out materials.

[0018] Preferably, two taking-out units are provided and are symmetrically distributed on both sides of the depositing unit.

[0019] Preferably, the reagent tank is provided with an inclined angle with the horizontal plane, and the storage tray and the temporary storage tray are both provided with a transverse clamping groove perpendicular to the reagent tank.

[0020] Preferably, the positioning and conveying unit includes an X-axis transport rail, a Y-axis transport rail movably arranged on the X-axis transport rail, and a Z-axis transport rail movably arranged on the Y-axis transport rail;

[0021] The gripping unit is arranged on the Z-axis transport rail and can move up and down along the Z-axis direction.

[0022] Preferably, the deposit and retrieval mechanism further includes a supporting platform, and the deposit unit, the retrieval unit, and the temporary storage unit are all arranged on the supporting platform.

[0023] Preferably, the temporary storage unit further comprises a temporary storage seat fixedly arranged on the supporting platform, and a plurality of the temporary storage trays are evenly spaced and placed on the temporary storage seat.

[0024] Compared with the prior art, the utility model has the following advantages and effects:

[0025] (1) A plurality of storage trays are arranged in sequence, and the plurality of storage trays can be moved synchronously to change their position sequence. During the batch reagent storage process, after the reagent fills the current storage tray, the storage unit drives the storage tray to move so that the next empty storage tray can be transferred to the feed port to continue storing the reagent. Multiple reagents can be stored in batches continuously without waiting, which effectively improves the efficiency of automatic batch storage of reagents.

[0026] (2) A storage tray and a temporary storage tray are provided with a plurality of reagent slots, and the reagent slots of the storage tray and the reagent slots of the temporary storage tray are arranged in the same direction and in parallel, so that after the reagents are manually placed in the reagent slots of the storage tray, the gripping unit of the transfer mechanism can directly clamp the reagents to the temporary storage tray without rotating and adjusting the position, thereby preventing the reagents from falling during the rotation and position adjustment process, improving the stability of reagent storage and access, and effectively reducing the operating power consumption and shortening the reagent handling time, thereby improving the reagent storage and access efficiency;

[0027] (3) A storage unit equipped with a storage status detector is used to detect in real time whether the reagent slot of the storage tray is filled with reagents, thereby judging the load status of the storage tray in real time. When the reagent slot of the current storage tray is full of reagents, the storage unit automatically drives the next empty storage tray to the feed port through a drive motor, thereby realizing automatic and continuous batch storage of reagents. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of the automatic reagent batch storage and retrieval device in Example 1 of the utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the transport mechanism in the reagent batch automatic storage and retrieval device in Example 1 of the utility model;

[0030] Figure 3 This is a schematic diagram of the structure of the storage and retrieval mechanism in the reagent batch automatic storage and retrieval device in Example 1 of the utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the deposit unit in the deposit and withdrawal mechanism of the reagent batch automatic deposit and withdrawal device in Example 1 of the utility model;

[0032] Figure 5 This is a schematic diagram of the structure of the bottom of the material tray in the automatic reagent batch storage and retrieval device in Example 1 of the utility model;

[0033] Figure 6 This is a schematic diagram of the structure of the material tray in the automatic reagent batch storage and retrieval device in Example 1 of the utility model.

[0034] Figure numerals: 1. storage and retrieval mechanism; 11. deposit unit; 111. deposit tray; 1111. support bracket; 112. drive motor; 113. rotating chain belt; 114. storage status detector; 12. take-out unit; 121. take-out box; 122. cover plate; 123. capping motor; 13. temporary storage unit; 131. temporary storage tray; 132. temporary storage seat; 14. supporting platform; 2. transfer mechanism; 21. positioning and conveying unit; 211. X-axis rail; 212. Y-axis rail; 213. Z-axis rail; 22. gripping unit; 3. reagent tank; 31. bottom bracket tank; 32. top clamping tank; 4. clamping tank. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the present invention, the present invention is now further described in conjunction with specific implementation methods.

[0036] Embodiment 1:

[0037] like Figure 1 to Figure 6 As shown, the utility model provides a reagent batch automatic storage and retrieval device, which includes a storage and retrieval mechanism 1 and a transfer mechanism 2. It should be noted that the reagent batch automatic storage and retrieval device provided in this embodiment is specifically applied and arranged in a reagent storage cabinet (not shown in the figure) to realize the storage and removal of reagents, wherein the storage and retrieval mechanism 1 and the transfer mechanism 2 are both fixedly arranged in the reagent storage cabinet and fixedly connected to the reagent storage cabinet. The reagent storage cabinet is a prior art, and although it is not shown in the figure of this embodiment, it does not affect the normal implementation of this embodiment.

[0038] like Figure 1 , Figure 2 As shown, the transfer mechanism 2 is arranged above the storage and retrieval mechanism 1, and specifically includes a positioning and conveying unit 21 and a gripping unit 22 connected thereto. The positioning and conveying unit 21 includes an X-axis rail 211, a Y-axis rail 212 movably arranged on the X-axis rail 211 and movable along the X-axis direction, and a Z-axis rail 213 movably arranged on the Y-axis rail 212 and movable along the Y-axis direction, and the gripping unit 22 is movably arranged on the Z-axis rail 213 and movable along the Z-axis direction, wherein the X-axis rail 211, the Y-axis rail 212, and the Z-axis rail 213 are all provided with motors or cylinders for driving their reciprocating motion, which will not be described in detail here.

[0039] like Figure 2As shown, the gripping unit 22 includes a driver and a clamping claw connected to each other. The driver can be any one of a motor, a cylinder or a hydraulic cylinder. The clamping claw can be a flexible clamping claw provided with two or more clamping arms.

[0040] It should be noted that, in this embodiment, the Z-axis rail 213 can move along the X-axis and Y-axis directions, and the gripping unit 22 can move along the Z-axis direction. However, the X-axis rail 211 can move along the Y-axis and Z-axis directions, and the gripping unit 22 can move along the X-axis direction, or the Y-axis rail 212 can move along the X-axis and Z-axis directions, and the gripping unit 22 can move along the Y-axis direction; that is, as long as the gripping unit 22 can be moved and positioned in three-dimensional space, in specific use, the corresponding main rail is fixedly installed according to the movement scheme of the gripping unit 22. In this embodiment, the X-axis rail 211 is fixedly set, and is fixedly connected to an external integral device (such as a reagent storage cabinet) through a mounting plate at the bottom.

[0041] like Figure 3 As shown, the storage and retrieval mechanism 1 includes a supporting platform 14, and a depositing unit 11, a taking-out unit 12, and a temporary storage unit 13 arranged on the supporting platform 14. The supporting platform 14 is fixedly arranged on an external integral device (such as a reagent storage cabinet).

[0042] like Figure 4 As shown, the deposit unit 11 includes a driving motor 112, a rotating chain belt 113 connected to the driving motor 112, a plurality of deposit trays 111 arranged in sequence and fixedly arranged on the rotating chain belt 113, and a storage state detector 114 corresponding to the deposit trays 111. The deposit unit 11 is fixed on the support platform 14 as a whole through a fixed bracket; the storage state detector 114 includes a photoelectric sensor, which can be a laser distance sensor, which is arranged at the bottom and / or both sides of the deposit tray 111 at the feed inlet (manual reagent placement port) to detect the use load state of the reagent tank 3 of the deposit tray 111. The deposit tray 111 is provided with a plurality of reagent tanks 3 evenly spaced. Two rotating chain belts 113 are arranged in parallel, one end of the two rotating chain belts 113 is connected to the output shaft of the driving motor 112, and the other end is provided with a driven shaft connected thereto.

[0043] like Figure 4 , Figure 5 As shown, a support bracket 1111 fixedly connected to the bottom of the storage tray 111 is provided, and the support bracket 1111 includes two metal sheets bent at 90 degrees, one end of the metal sheet is fixedly connected to the bottom of the storage tray 111 by a bolt, and the other end is fixedly arranged on the rotating chain belt 113. Optionally, the metal sheet and the rotating chain belt 113 are an integrated structure. Figure 5 Only the portion of the rotating chain belt 113 connected to the support bracket 1111 is shown.

[0044] Optionally, in some embodiments, the support bracket 1111 is a truss arranged between two rotating chain belts 113, which is fixedly arranged at the bottom of the storage tray 111, and both ends are fixedly connected to the rotating chain belts 113 on both sides, and both ends of the support bracket 1111 are fixedly connected to a single chain plate of the rotating chain belt 113, so that it can drive the storage tray 111 fixedly connected thereto to follow the flipping at the output shaft and the driven shaft.

[0045] like Figure 3 As shown, the taking-out unit 12 includes a taking-out box 121 with a material taking port on the top, a cover plate 122 matched with the material taking port, and a capping motor 123 arranged on the supporting platform 14; the taking-out box 121 and the cover plate 122 are connected to the capping motor 123 through a transmission belt to drive the taking-out box 121 and the cover plate 122 to reciprocate, so that the taking-out box 121 and the cover plate 122 are matched to be in a covered state, or the taking-out box 121 and the cover plate 122 are separated to be in a material taking state. Two taking-out units 12 are arranged, which are symmetrically distributed on the left and right sides of the storage unit 11.

[0046] like Figure 3 As shown, the temporary storage unit 13 includes a temporary storage platform 132 and a plurality of temporary storage trays 131 evenly spaced apart and placed on the temporary storage platform 132 . The temporary storage platform 132 is fixedly disposed on the supporting platform 14 and arranged opposite to the depositing unit 11 .

[0047] refer to Figure 1 , Figure 3 As shown, the storage tray 111 and the temporary storage tray 131 are both provided with a plurality of reagent slots 3 evenly spaced, and the reagent slots 3 of the storage tray 111 and the reagent slots 3 of the temporary storage tray 131 are arranged in the same direction and parallel to each other, and the reagent slots 3 are arranged at an inclined angle with the horizontal plane to ensure the stability of the stored reagents. The storage tray 111 and the temporary storage tray 131 have a right-angle trapezoidal cross section, and the reagent slots 3 are arranged at the top bevel position thereof, and the top clamping groove 32 is higher than the bottom bracket groove 31 to prevent the reagent from sliding and falling off.

[0048] like Figure 6 As shown, the reagent tank 3 includes a bottom support groove 31 and a top clamping groove 32. The bottom support groove 31 is adapted to the bottom of the reagent bottle to support the reagent, and the top clamping groove 32 is adapted to the reagent bottle body to clamp the reagent. The storage tray 111 and the temporary storage tray 131 are provided with a clamping groove 4 which is perpendicular to the reagent tank 3 and passes through horizontally, so as to facilitate the grasping unit 22 to clamp the reagent.

[0049] It should be noted that the X-axis rail 211, Y-axis rail 212, Z-axis rail 213, gripping unit 22 in the transfer mechanism 2 in this embodiment, and the drive motor 112, storage status detector 114, and capping motor 123 in the storage and retrieval mechanism 1 are all driven and controlled by a controller electrically connected thereto, thereby realizing the automatic storage and retrieval process of reagents in the entire device.

[0050] During specific use, the reagent storage process: manually place the reagent in the reagent slot 3 of the storage tray 111 at the front end, and the storage state detector 114 detects the load state of the storage tray 111 in real time. When the reagent slot 3 of the storage tray 111 is full of reagents, the drive motor 112 works to drive the rotating chain belt 113 to rotate, driving the fully loaded storage tray 111 to move to the rear end (close to the temporary storage seat 132). At the same time, the empty storage tray 111 follows the rotating chain belt 113 to flip from the bottom to the top of the rotating chain belt 113. At this time, the drive motor 112 stops working, and the operator can continue to add storage reagents. At the same time, the positioning and conveying unit 21 cooperates with the clamping unit 22 to clamp the reagents in the fully loaded storage tray 111 one by one to the temporary storage seat 132. Repeat the above steps to complete the batch storage of reagents in the temporary storage tray 131 on the storage platform 132; reagent removal process: the reagent storage cabinet transports the reagents to be removed to the temporary storage tray 131 of the temporary storage platform 132 (usually transports the entire temporary storage tray 131), the capping motor 123 works to drive the removal box 121 to move to the rear end (close to the temporary storage platform 132), and the cover plate 122 moves to the front end (away from the temporary storage platform 132), and at the same time, the positioning and conveying unit 21 cooperates with the gripping unit 22 to clamp the remaining reagents in the tray and place them in the removal box 121, the capping motor 123 rotates in the opposite direction to drive the removal box 121 to move to the front end, and the cover plate 122 moves to the rear end, and the operator can take the reagents from the removal box 121 at the front position.

[0051] To sum up, the automatic reagent batch storage and retrieval device provided by the utility model has a compact structure and occupies a small space. It can automatically and synchronously perform batch storage and retrieval operations on multiple reagents, effectively improving the reagent storage and retrieval efficiency. There is no need to rotate or adjust the reagent position during the storage and retrieval process, thereby improving the reagent storage stability and reducing the required power consumption.

[0052] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should still fall within the scope of the present invention.

Claims

1. A reagent batch automatic storage and retrieval device, characterized in that: include: A storage and retrieval mechanism (1), the storage and retrieval mechanism (1) comprising a storage unit (11) for storing reagents, a removal unit (12) for removing reagents, and a temporary storage unit (13) for transferring reagents; The storage unit (11) is provided with a plurality of storage trays (111) arranged in sequence, and the plurality of storage trays (111) can be moved synchronously to change their position sequence, and the temporary storage unit (13) is provided with a plurality of temporary storage trays (131); The storage tray (111) and the temporary storage tray (131) are both provided with a plurality of reagent slots (3) distributed at intervals, and the reagent slots (3) of the storage tray (111) and the reagent slots (3) of the temporary storage tray (131) are arranged in the same direction and in parallel; A transfer mechanism (2), the transfer mechanism (2) being arranged above the storage and retrieval mechanism (1), comprising a positioning and conveying unit (21) and a gripping and clamping unit (22) connected thereto.

2. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The depositing unit (11) further comprises a driving motor (112) and a rotating chain belt (113) connected to the driving motor (112), and a plurality of the depositing material trays (111) are fixedly connected to the rotating chain belt (113).

3. The reagent batch automatic storage and retrieval device according to claim 2, characterized in that: Two rotating chain belts (113) are provided, and a support frame (1111) fixedly connected thereto is provided at the bottom of the storage tray (111), and two ends of the support frame (1111) are respectively fixedly connected to the rotating chain belts (113) on both sides.

4. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The storage unit (11) further comprises a storage status detector (114) arranged corresponding to the storage tray (111) and used for detecting the usage load status of the reagent tank (3) in the storage tray (111).

5. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The taking-out unit (12) comprises a taking-out box (121) with a taking-out opening on the top, a cover plate (122) adapted to the taking-out opening, and a capping motor (123); The material removal box (121) and / or the cover plate (122) are connected to the capping motor (123) to achieve the closing of the material removal box (121) and the cover plate (122) or the opening of the cover plate for material removal.

6. The reagent batch automatic storage and retrieval device according to claim 5, characterized in that: Two of the taking-out units (12) are provided, and are symmetrically distributed on both sides of the depositing unit (11).

7. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The reagent tank (3) is provided with an inclined angle with the horizontal plane, and the storage tray (111) and the temporary storage tray (131) are both provided with a transverse clamping groove (4) perpendicular to the reagent tank (3).

8. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The positioning and conveying unit (21) comprises an X-axis transport rail (211), a Y-axis transport rail (212) movably arranged on the X-axis transport rail (211), and a Z-axis transport rail (213) movably arranged on the Y-axis transport rail (212); The gripping unit (22) is arranged on the Z-axis transport rail (213) and can move up and down along the Z-axis direction.

9. The reagent batch automatic storage and retrieval device according to claim 1, characterized in that: The deposit and retrieval mechanism (1) further comprises a supporting platform (14), and the deposit unit (11), the retrieval unit (12), and the temporary storage unit (13) are all arranged on the supporting platform (14).

10. The reagent batch automatic storage and retrieval device according to claim 9, characterized in that: The temporary storage unit (13) further comprises a temporary storage seat (132) fixedly arranged on the supporting platform (14), and a plurality of temporary storage trays (131) are evenly spaced and placed on the temporary storage seat (132).