Automatic vacuum feeding machine for waste gas purification filter box
By designing an automatic vacuum loader for exhaust gas purification filter box, combined with a conveyor fan and a bag dust removal rack, the automatic filling of filter materials and effective control of dust is achieved, and the problems of low loading efficiency and serious dust pollution in the existing technology are solved, and the filling efficiency and equipment service life are improved.
Patent Information
- Application Number
- CN202421493866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The loading of filter material in existing exhaust gas purification filter boxes usually relies on manual operations, which is inefficient and produces a large amount of dust, which can cause harm to the environment and the health of loading workers, and affects the service life of the equipment.
An automatic vacuum feeding machine is designed, combining a conveyor fan and a bag dust collector to automatically load the filter material through vacuum extraction and gravity-induced discharge valve, and further control the generation and discharge of dust through a centralized filter.
It improves the efficiency of filter material loading, reduces labor input and operation costs, reduces harm to the environment and the health of loaders, extends the service life of the equipment, and improves the safety of operation.
Smart Images

Figure CN222664806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to an automatic vacuum feeder for a waste gas purification filter box. Background Art
[0002] Waste gas purification is an important part of environmental protection, especially in industrial production, various industrial processes often produce a large amount of waste gas, which contains a large amount of harmful substances. If it is directly discharged into the atmosphere without treatment, it will cause serious pollution to the environment. In order to solve this problem, people have developed various waste gas treatment technologies, among which the filter box is a commonly used waste gas treatment equipment, which adsorbs and filters the waste gas by filling it with filter materials such as activated carbon, dry chemical filter material, and biological filter material, so as to achieve the purpose of purifying the waste gas. In the existing technology, the filter material in the filter box is usually filled manually, that is, the worker loads the filter material into the filter box. Although this method can realize the filling of the filter material, there are some problems. First, the manual filling efficiency is low, time-consuming and labor-intensive. Secondly, a large amount of dust will be generated during the filling process, which will pollute the environment and also cause harm to the health of the filling workers. Long-term exposure to dust will cause workers to suffer from respiratory diseases, etc. Finally, since the filling process is intermittent, the fan needs to be frequently switched on and off, which will also affect the service life of the equipment, thereby reducing efficiency and increasing certain safety hazards.
[0003] Therefore, it is necessary to develop an automatic vacuum feeder for the exhaust gas purification filter box. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic vacuum feeder for an exhaust gas purification filter box to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: an automatic vacuum feeder for an exhaust gas purification filter box, comprising a vacuum feeder and a raw material storage box, a connecting pipe is installed above the outer wall of one side of the vacuum feeder, a conveying fan is installed below the outer wall of the other side of the vacuum feeder, a suction gun is installed above the interior of the raw material storage box, and a suction pipe is installed at the top of the suction gun;
[0006] A vacuum hopper is installed at one end of the suction pipe, an air outlet pipe is installed above the outer wall of one side of the vacuum hopper, a pneumatic reversing valve is installed at one end of the air outlet pipe, a suction pipe is installed at the air outlet end of the pneumatic reversing valve, and a centralized filter is installed at one end of the suction pipe.
[0007] Preferably, the bottom end of the suction gun extends to the upper part of the interior of the raw material storage box, and an air supply valve is installed above the outer wall of the suction gun.
[0008] Preferably, a feed port is installed below the outer wall on the other side of the vacuum hopper, and one end of the feed port is fixedly connected to one end of the suction pipe.
[0009] Preferably, a lower hopper A is installed at the bottom of the vacuum hopper, and a gravity-sensing discharge valve A is installed at the bottom of the lower hopper A.
[0010] Preferably, a ton bag bracket is installed at the bottom of the gravity-sensing discharge valve A, and a solenoid valve is installed above the outer wall on the other side of the vacuum hopper.
[0011] Preferably, one end of the solenoid valve passes through the vacuum hopper and is fixedly connected to a bag dust collector frame, the bag dust collector frame is located above the interior of the vacuum hopper, and a vacuum breaking valve is installed on one side of the outer wall of the suction pipe.
[0012] Preferably, a dust inlet pipe is installed below an outer wall of one side of the centralized filter, and one end of the dust inlet pipe is fixedly connected to one end of the air suction pipe.
[0013] Preferably, an electromagnetic pulse valve is installed above the outer wall of one side of the centralized filter, a lower hopper B is installed at the bottom of the centralized filter, a gravity sensing discharge valve B is installed at the bottom of the lower hopper B, and a dust hopper is installed at the bottom of the gravity sensing discharge valve B.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By adopting a vacuum loader and combining it with a conveying fan to automatically load the filter material, the loading efficiency is greatly improved, the labor input is reduced, and the company's operating costs are saved.
[0016] By matching the bag dust collector and the centralized filter, the dust generated during the filling process can be effectively controlled in terms of generation and emission, thus reducing the pollution to the environment and the harm to the health of the filling workers.
[0017] By adopting two sets of vacuum hoppers and using them alternately, continuous automatic vacuum loading can be achieved without turning off the conveying fan, avoiding the wear of the equipment caused by frequent switching of the conveying fan, thereby increasing the service life of the equipment. At the same time, it is easy to operate and has high safety performance. The closed design of the two sets of vacuum hoppers also improves the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structural diagram provided by the utility model;
[0019] Figure 2 It is a partial structural enlarged schematic diagram provided by the utility model;
[0020] Figure 3 The utility model provides Figure 1 A magnified view of the structure at A;
[0021] Figure 4 The utility model provides Figure 1 Enlarged view of the structure at point B in the figure.
[0022] In the figure: 1. Vacuum loader; 101. Connecting pipe; 102. Conveying fan; 2. Raw material storage box; 201. Suction gun; 202. Suction pipe; 203. Air supply valve; 3. Vacuum hopper; 301. Exhaust pipe; 302. Pneumatic reversing valve; 303. Suction pipe; 304. Feed inlet; 305. Lower hopper A; 306. Gravity sensing discharge valve A; 307. Ton bag support; 308. Solenoid valve; 309. Bag dust collector rack; 310. Vacuum breaking valve; 4. Centralized filter; 401. Dust inlet pipe; 402. Solenoid pulse valve; 403. Lower hopper B; 404. Gravity sensing discharge valve B; 405. Dust collecting hopper. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides the following technical solutions: an automatic vacuum feeder for an exhaust gas purification filter box, please refer to Figure 1-4 , including a vacuum feeder 1 and a raw material storage box 2, a connecting pipe 101 is installed on the upper part of the outer wall of one side of the vacuum feeder 1, and a conveying fan 102 is installed on the lower part of the outer wall of the other side of the vacuum feeder 1. The connecting pipe 101 and the conveying fan 102 are installed on the vacuum feeder 1 accordingly. According to the combination of the vacuum feeder 1 and the conveying fan 102, the filter material can be loaded. A suction gun 201 is installed on the upper part of the raw material storage box 2, and a suction pipe 202 is installed on the top of the suction gun 201. The bottom end of the suction gun 201 extends to the upper part of the raw material storage box 2, and an air supply valve 203 is installed on the upper part of the outer wall of the suction gun 201;
[0025] A vacuum hopper 3 is installed at one end of the suction pipe 202, an air outlet pipe 301 is installed on the upper side of the outer wall of one side of the vacuum hopper 3, a pneumatic reversing valve 302 is installed at one end of the air outlet pipe 301, a suction pipe 303 is installed at the air outlet end of the pneumatic reversing valve 302, a feed port 304 is installed at the lower side of the outer wall of the other side of the vacuum hopper 3, one end of the feed port 304 is fixedly connected to one end of the suction pipe 202, and the feed ports 304 on the two groups of vacuum hoppers 3 are connected to each other. The suction pipe 202 is connected, and the suction gun 201 on one end of the suction pipe 202 is extended into the raw material storage box 2. With the air supply valve 203 on the suction gun 201, the vacuum feeder 1 and the conveying fan 102, the filter material in the raw material storage box 2 can be vacuum-extracted into the vacuum hopper 3. A lower hopper A305 is installed at the bottom of the vacuum hopper 3. A gravity-sensing discharge valve A306 is installed at the bottom of the lower hopper A305. The gravity-sensing discharge valve A306 A ton bag bracket 307 is installed at the bottom, and a solenoid valve 308 is installed on the outer wall of the other side of the vacuum hopper 3. One end of the solenoid valve 308 penetrates the vacuum hopper 3 and is fixedly connected to the bag dust collector frame 309. The bag dust collector frame 309 is located above the interior of the vacuum hopper 3. A vacuum breaking valve 310 is installed on one side of the outer wall of the suction pipe 303. The lower hopper A305 and the gravity sensing discharge valve A306 are correspondingly installed at the lower part of the vacuum hopper 3, and the upper part of the interior is matched with the solenoid valve 308 and the bag dust collector frame 309. When the filtered material enters the vacuum hopper 3, the filtered material will be affected by gravity and fall into the lower hopper A305, and the raised dust will be filtered by the bag dust collector frame 309. Finally, the filtered filter material will also be affected by gravity and fall into the lower hopper A305. According to the gravity sensing discharge valve A306 being affected by gravity, the valve is opened until the filtered material enters the ton bag bracket 307.
[0026] A centralized filter 4 is installed at one end of the suction pipe 303, a dust inlet pipe 401 is installed below the outer wall of one side of the centralized filter 4, one end of the dust inlet pipe 401 is fixedly connected to one end of the suction pipe 303, an electromagnetic pulse valve 402 is installed above the outer wall of one side of the centralized filter 4, a lower hopper B403 is installed at the bottom of the centralized filter 4, a gravity sensing discharge valve B404 is installed at the bottom of the lower hopper B403, and a dust collecting hopper 405 is installed at the bottom of the gravity sensing discharge valve B404. The outlet pipes 301 on the two sets of vacuum hoppers 3 are connected to the dust collecting hopper 405. A pneumatic reversing valve 302 is installed at the location, and a suction pipe 303 is installed at the other end of the pneumatic reversing valve 302. One end of the suction pipe 303 is connected to the dust inlet pipe 401 on the centralized filter 4, so that the tiny dust filtered out by the bag dust collector 309 is discharged into the centralized filter 4 through the suction pipe 303 for another filtering treatment. The filtered filter material falls into the lower hopper B403 due to the influence of gravity, and then falls into the dust collecting hopper 405 according to the control of the gravity-sensing discharge valve B404, thereby effectively realizing the exhaust gas purification and filtering treatment.
[0027] Working principle: When using the utility model, the connecting pipe 101 and the conveying fan 102 are installed on the vacuum feeder 1 accordingly. According to the combination of the vacuum feeder 1 and the conveying fan 102, the filter material can be loaded and processed. By correspondingly connecting the feed ports 304 on the two sets of vacuum hoppers 3 to the suction pipe 202, and extending the suction gun 201 on one end of the suction pipe 202 into the raw material storage box 2, the air supply valve 203 on the suction gun 201, the vacuum feeder 1 and the conveying fan 102 can be used to vacuum the filter material in the raw material storage box 2 into the vacuum hopper 3. By correspondingly installing the lower hopper A305 and the gravity feeder A306 at the lower part of the vacuum hopper 3, the filter material in the raw material storage box 2 can be vacuumed and extracted into the vacuum hopper 3. The induction discharge valve A306 is equipped with a solenoid valve 308 and a bag dust collector frame 309 on the upper part of the interior, so that when the filtered material enters the vacuum hopper 3, the filtered material will be affected by gravity and fall into the lower hopper A305, and the raised dust will be filtered by the bag dust collector frame 309, and finally the filtered filter material will be affected by gravity and fall into the lower hopper A305. According to the gravity-sensing discharge valve A306, it is affected by gravity and the valve is opened until the filtered material enters the ton bag bracket 307. The pneumatic reversing valve 302 is installed at the air outlet pipe 301 on the two sets of vacuum hoppers 3, and the other end of the pneumatic reversing valve 302 is installed with the suction pipe 3 03, one end of the suction pipe 303 is connected to the dust inlet pipe 401 on the centralized filter 4, so that the tiny dust filtered by the bag dust collector 309 is discharged into the centralized filter 4 through the suction pipe 303 for another filtering treatment, and the filtered filter material falls into the lower hopper B403 under the influence of gravity, and then falls into the dust collecting hopper 405 according to the control of the gravity sensing discharge valve B404, thereby effectively realizing the exhaust gas purification and filtering treatment. By adopting the vacuum feeder 1, the vacuum feeder 1 is matched with the conveying fan 102 to automatically load the filter material, which greatly improves the loading efficiency, reduces the labor input, and saves the operating cost of the enterprise. By matching the bag dust collector 309 and the centralized filter 4, the dust generated during the filling process can be effectively controlled in terms of dust generation and emission, reducing pollution to the environment and the harm to the health of the filling workers. By adopting two sets of vacuum hoppers 3, they can be used alternately to achieve continuous automatic vacuum loading without turning off the conveying fan 102, avoiding the wear of the equipment due to frequent switching of the conveying fan, thereby increasing the service life of the equipment. At the same time, it is easy to operate and has high safety performance. The closed design of the two sets of vacuum hoppers 3 also improves the safety of operation, effectively improves the efficiency, and avoids certain safety hazards as much as possible.
[0028] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An automatic vacuum feeder for an exhaust gas purification filter box, comprising a vacuum feeder (1) and a raw material storage box (2), wherein a connecting pipe (101) is installed above the outer wall of one side of the vacuum feeder (1), and a conveying fan (102) is installed below the outer wall of the other side of the vacuum feeder (1), characterized in that: A suction gun (201) is installed above the interior of the raw material storage box (2), and a suction pipe (202) is installed at the top of the suction gun (201); A vacuum hopper (3) is installed at one end of the suction pipe (202), an air outlet pipe (301) is installed above the outer wall of one side of the vacuum hopper (3), a pneumatic reversing valve (302) is installed at one end of the air outlet pipe (301), a suction pipe (303) is installed at the air outlet end of the pneumatic reversing valve (302), and a centralized filter (4) is installed at one end of the suction pipe (303).
2. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 1, characterized in that: The bottom end of the suction gun (201) extends to the upper part of the interior of the raw material storage box (2), and an air supply valve (203) is installed above the outer wall of the suction gun (201).
3. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 1, characterized in that: A feed port (304) is installed below the outer wall of the other side of the vacuum hopper (3), and one end of the feed port (304) is fixedly connected to one end of the suction pipe (202).
4. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 1, characterized in that: A lower hopper A (305) is installed at the bottom of the vacuum hopper (3), and a gravity-sensing discharge valve A (306) is installed at the bottom of the lower hopper A (305).
5. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 4, characterized in that: A ton bag bracket (307) is installed at the bottom of the gravity-sensing discharge valve A (306), and a solenoid valve (308) is installed above the outer wall of the other side of the vacuum hopper (3).
6. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 5, characterized in that: One end of the solenoid valve (308) passes through the vacuum hopper (3) and is fixedly connected to a bag dust removal frame (309); the bag dust removal frame (309) is located above the inside of the vacuum hopper (3); and a vacuum breaking valve (310) is installed on one side of the outer wall of the suction pipe (303).
7. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 1, characterized in that: A dust inlet pipe (401) is installed below the outer wall of one side of the centralized filter (4), and one end of the dust inlet pipe (401) is fixedly connected to one end of the air suction pipe (303).
8. The automatic vacuum feeder for an exhaust gas purification filter box according to claim 1, characterized in that: An electromagnetic pulse valve (402) is installed above the outer wall of one side of the centralized filter (4), a lower hopper B (403) is installed at the bottom of the centralized filter (4), a gravity-sensing discharge valve B (404) is installed at the bottom of the lower hopper B (403), and a dust collecting hopper (405) is installed at the bottom of the gravity-sensing discharge valve B (404).