Hoop pressing and barrel turning all-in-one machine for wooden barrels

Abstract

The utility model belongs to the technical field of wooden barrel processing equipment, and particularly relates to a wooden barrel hoop pressing and barrel turning all-in-one machine which comprises a base, hoop pressing equipment and barrel turning equipment are arranged on the base, the hoop pressing equipment comprises a hoop pressing rack, a hoop pressing lifting support and a hoop pressing hydraulic cylinder are arranged on the hoop pressing rack, and the hoop pressing lifting support is connected with the hoop pressing hydraulic cylinder. A piston rod of the hoop pressing hydraulic cylinder is connected with the lifting support, and a hoop pressing and releasing mechanism is arranged on the hoop pressing lifting support. The barrel overturning device is arranged on one side below the hoop pressing device and comprises a barrel overturning rack, a barrel overturning lifting assembly and a barrel overturning clamping assembly are arranged on the barrel overturning rack, and the barrel overturning clamping assembly clamps a wine barrel needing to be overturned. The hoop pressing device and the barrel turning device are integrated on the base, a worker can conveniently turn over the wine barrel, the worker does not need to carry the wine barrel to the barrel turning device and then turn over the wine barrel, manpower consumption is reduced, hoop pressing and barrel turning efficiency is improved, and potential safety hazards are reduced.

Description

Technical Field

[0001] The utility model relates to a wooden barrel hoop pressing and barrel turning integrated machine, belonging to the technical field of wooden barrel processing equipment. Background Art

[0002] Wooden wine barrels are commonly used containers for long-term storage of wine. They are generally formed by barrel walls and barrel covers at both ends, and the barrel walls are formed by barrel staves tightly arranged in the circumferential direction. The process of making wooden barrels is to arrange the pre-treated barrel staves closely and fit them along the radial direction of the barrel, that is, to close the barrel staves radially, and then clamp the hoops at both ends, and then grind the barrel walls and barrel ends, install the barrel covers, etc. The existing barrel closing and clamping process generally uses barrel hooping equipment. Since the shape of the wooden barrel is a waist drum with small ends and a large middle, the barrel hooping process is to insert the steel hoop from top to bottom and tighten it. After hooping the steel hoop of the upper half of the barrel, the wooden barrel needs to be turned over as a whole, and then the steel hoop of the lower half of the barrel is hooped.

[0003] However, the external shape of the wooden barrel is special, and the general turning mechanism cannot be adapted. It can only rely on manual operation, which is very time-consuming and labor-intensive, and the barrel turning efficiency is low. In addition, it requires the cooperation of multiple people to turn the barrel. Once the workers do not cooperate well, the barrel turning fails, which may cause the barrel to fall, and the falling barrel may injure the workers, posing a great safety hazard. In order to reduce safety hazards, the existing barrel turning operation generally uses a barrel turning auxiliary mechanism. However, due to the lack of an integrated device for pressing the hoop to turn the barrel, the worker needs to first move the barrel to the barrel turning auxiliary mechanism for the barrel turning operation, and then move the barrel back to the barrel hoop equipment to perform the steel hoop pressing operation on another part of the barrel, which still requires a lot of manpower and the work efficiency is not improved.

[0004] In addition, due to the variety of wooden barrel sizes, the common height of wooden barrels is as low as 600mm and as high as 1500mm. In order to meet the requirements of the clamping operation of wooden barrels of different sizes, the clamping equipment needs to be designed to be very high. In order to adapt to the stroke of wooden barrels of different sizes, the hydraulic cylinder body height is designed to be very high, resulting in the height of the entire equipment exceeding the limit after assembly, making transportation inconvenient.

[0005] Therefore, a barrel pressing and barrel turning machine with high safety and easy operation is needed to improve processing efficiency and reduce safety hazards. Utility Model Content

[0006] The utility model provides a wooden barrel hoop pressing and barrel turning integrated machine in view of the lack of integrated equipment for pressing and barrel turning in the prior art.

[0007] The technical solution of the utility model to solve the above technical problems is as follows:

[0008] A barrel clamping and barrel turning integrated machine comprises a base, on which a clamping device and a barrel turning device are provided, the clamping device comprises a clamping frame, on which a clamping lifting bracket and a clamping hydraulic cylinder are provided, the clamping lifting bracket is movably mounted on the clamping frame, the clamping hydraulic cylinder is detachably mounted on the frame, the piston rod of the clamping hydraulic cylinder is connected to the lifting bracket, and a clamping unhooking mechanism is provided on the clamping lifting bracket; the barrel turning device is arranged on one side below the clamping device, the barrel turning device comprises a barrel turning frame, on which a barrel turning lifting assembly and a barrel turning clamping assembly are provided, the barrel turning clamping assembly is liftably mounted on the barrel turning frame through the barrel turning lifting assembly, and the barrel turning clamping assembly clamps the wine barrel that needs to be turned over.

[0009] The beneficial effect of the utility model is that the utility model integrates the clamping device and the barrel turning device on the base, the clamping device drives the clamping lifting bracket to rise and fall through the clamping hydraulic cylinder, and drives the clamping bone-removing mechanism to clamp the wooden barrel. After the steel hoop of the upper part of the wooden barrel is clamped, the barrel turning device clamps the wine barrel to be turned over through the barrel turning clamping assembly, and drives the barrel turning clamping assembly to rise through the barrel turning lifting assembly, which is convenient for workers to turn over the wine barrel. There is no need for workers to carry the wine barrel to the barrel turning device and then turn it over, which reduces manpower consumption, improves the efficiency of clamping and barrel turning, and reduces safety hazards.

[0010] On the basis of the above technical solution, the present invention can also make the following improvements:

[0011] Furthermore, the clamping frame includes symmetrically arranged columns and a crossbeam installed on the top of the columns, and a hydraulic cylinder mounting hole is provided on the crossbeam, and the diameter of the hydraulic cylinder mounting hole is larger than the cylinder body diameter of the clamping hydraulic cylinder.

[0012] The beneficial effect of adopting the above-mentioned further technical scheme is that the clamping hoop hydraulic cylinder is installed through the hydraulic cylinder mounting hole, and the clamping hoop hydraulic cylinder can be removed from the hydraulic cylinder mounting hole, and the clamping hoop hydraulic cylinder and the clamping hoop lifting bracket are dropped as a whole, thereby reducing the overall height of the equipment and facilitating transportation. When disassembling the clamping hoop hydraulic cylinder, there is no need to disassemble the clamping hoop hydraulic cylinder and the clamping hoop lifting bracket, and disassembly and installation are very convenient.

[0013] Furthermore, the clamp hydraulic cylinder is installed in the hydraulic cylinder mounting hole through a mounting plate, the mounting plate is arranged at the bottom of the crossbeam, and the mounting plate and the crossbeam are connected through a plurality of first bolts.

[0014] The beneficial effect of adopting the above-mentioned further technical scheme is that the pressure hoop hydraulic cylinder is installed by the mounting plate, so that the installation of the pressure hoop hydraulic cylinder is more stable, and the mounting plate and the crossbeam are connected by the first bolt, the connection is stable and the disassembly is convenient, and the pressure hoop hydraulic cylinder and the pressure hoop lifting bracket can be dropped as a whole by only removing the first bolt, and the pressure hoop hydraulic cylinder and the pressure hoop lifting bracket can be removed and installed as a whole through the first bolt, which is very convenient.

[0015] Furthermore, a through hole is provided on the mounting plate, the diameter of the through hole is smaller than the cylinder body diameter of the clamping hydraulic cylinder and larger than the diameter of the piston rod of the clamping hydraulic cylinder, and the mounting plate is connected to the cylinder body of the clamping hydraulic cylinder via a plurality of second bolts.

[0016] The beneficial effect of adopting the above-mentioned further technical solution is that the diameter of the through hole is smaller than the diameter of the clamp hydraulic cylinder and larger than the diameter of the piston rod of the clamp hydraulic cylinder. After the clamp hydraulic cylinder is installed, the mounting plate can provide better support for the clamp hydraulic cylinder and facilitate the fixation of the clamp hydraulic cylinder.

[0017] Furthermore, the clamp lifting bracket includes a lifting beam, both ends of which are slidably matched with the column, and the piston rod end of the clamp hydraulic cylinder is connected to the lifting beam.

[0018] Furthermore, guide sleeves are provided at both ends of the lifting beam, and the guide sleeves are slidably sleeved on the columns. The guide sleeves are provided with guide holes that are adapted to the size of the columns.

[0019] The beneficial effect of adopting the above-mentioned further technical solution is that by arranging the guide sleeves at both ends of the lifting beam on the column, and providing the guide sleeves with guide holes matched with the column, the installation of the lifting beam is made more stable, and the column can also provide a guiding function during the lifting of the lifting beam, thereby ensuring the smooth lifting of the lifting beam, and the pressing process is not easy to deviate, thereby improving the pressing effect.

[0020] Furthermore, the barrel turning lifting assembly includes a lifting power mechanism and a barrel turning lifting frame, the barrel turning lifting frame is liftably installed on the barrel turning frame, the lifting power mechanism is transmission-connected to the barrel turning lifting frame, and the barrel turning clamping assembly is installed on the barrel turning lifting frame.

[0021] The beneficial effect of adopting the above-mentioned further technical scheme is that after the pressing hoop equipment completes the pressing hoop work of the upper part of the wooden barrel, the barrel turning clamping assembly clamps the wooden barrel, and the lifting power mechanism drives the barrel turning lifting frame to rise and fall on the barrel turning frame, thereby driving the barrel turning clamping assembly to lift the wooden barrel that needs to be turned over, making it convenient for workers to directly turn over the wooden barrel under the pressing hoop equipment, without the need to carry the wooden barrel, and without the need for workers to turn the barrel, which greatly reduces the workload of workers.

[0022] Furthermore, the barrel turning clamping assembly includes a clamping power mechanism and two clamping arms symmetrically installed on the barrel turning lifting frame, the clamping arms are slidably installed on the barrel turning lifting frame, the ends of the clamping arms are provided with clamping claws, the two clamping arms clamp the wine barrel that needs to be turned over, and the clamping power mechanism drives the two clamping arms to move toward or away from each other.

[0023] The beneficial effect of adopting the above further technical solution is that the clamping power mechanism drives the clamping arms to move toward each other to clamp the wine barrel that needs to be turned over, and to move away from each other to release the wine barrel that needs to be turned over.

[0024] Furthermore, the barrel turning clamping assembly also includes two slides arranged opposite to each other, the two clamping arms are respectively mounted on the slides, the barrel turning lifting frame is provided with a clamping guide rail, and the slide is slidably mounted on the clamping guide rail; the clamping power mechanism includes a clamping cylinder, two clamping cylinders are symmetrically arranged, the two clamping cylinders are respectively mounted on the slides, and the piston rod ends of the clamping cylinders are respectively mounted in the middle of the barrel turning lifting frame.

[0025] The beneficial effect of adopting the above further technical solution is that the clamping arm is installed by the slide plate, and the slide plate slides on the clamping guide rail to drive the clamping arm to slide on the lifting frame, thereby realizing the movement of the two clamping arms towards or away from each other.

[0026] Furthermore, the clamping and unhooking mechanism includes a plurality of clamping cylinders evenly distributed on the clamping hoop lifting bracket, the piston rod ends of the clamping cylinders are hinged with a parallelogram rocker mechanism, the middle part of the rocker mechanism is hinged on the clamping hoop lifting bracket, and a pressure head is provided at the lower part of the rocker mechanism.

[0027] The beneficial effect of adopting the above-mentioned further technical scheme is that the parallelogram rocker mechanism is deformed by extending the pressing cylinder of the pressing and unhooping mechanism, thereby driving the pressure head to move inward and press against the steel hoop, and then the piston rod of the pressing and unhooping hydraulic cylinder is extended downward, driving the pressing and unhooping lifting bracket to move downward, thereby driving the pressing and unhooping mechanism to perform the operation of pressing the hoop downward; the pressing and unhooping mechanism of the utility model can also realize the unhooping operation of recycled wooden barrels. By replacing several extended rocker mechanisms, the pressure head is pressed against the upper part of the steel hoop at the lower part of the wooden barrel, and then the pressing and unhooping hydraulic cylinder drives the pressing and unhooping lifting bracket to move downward, driving the pressing and unhooping mechanism to move downward to perform the unhooping operation. When the steel hoop needs to be removed, the mechanized unhooping operation is realized, the unhooping process is convenient and simple, and the labor intensity of workers' operation is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0029] Figure 2 It is the front view of the utility model;

[0030] Figure 3 It is a side view of the utility model;

[0031] Figure 4 It is a rear view of the utility model;

[0032] Figure 5 It is a structural schematic diagram of the mounting plate of the utility model;

[0033] Figure 6 This is a schematic structural diagram of the utility model from another angle;

[0034] Figure 7 It is a top view of the lifting beam of the utility model;

[0035] Figure 8 It is a three-dimensional structural schematic diagram of the lifting beam of the utility model;

[0036] Fig. 9 It is a structural schematic diagram of the barrel turning device of the present utility model.

[0037] The accompanying drawings are marked as follows: 100, base; 200, clamping equipment; 201, clamping frame; 2011, column; 2012, beam; 202, clamping lifting bracket; 203, clamping hydraulic cylinder; 204, mounting plate; 205, first bolt; 206, second bolt; 207, lifting beam; 2071, guide sleeve; 208, clamping cylinder; 209, first vertical rocker; 210, second vertical rocker; 211, lateral rocker; 212, pressing head; 300, barrel turning equipment; 301, barrel turning frame; 302, barrel turning lifting frame; 303, barrel turning lifting guide rail; 304, clamping arm; 305, clamping claw; 306, slide plate; 307, clamping guide rail; 308, clamping cylinder. DETAILED DESCRIPTION

[0038] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0039] See also Figure 1-9 A barrel pressing and barrel turning integrated machine includes a base 100 on which a pressing device 200 and a barrel turning device 300 are provided.

[0040] See also Figure 1-8The clamping device 200 includes a clamping frame 201, on which a clamping lifting bracket 202 and a clamping hydraulic cylinder 203 are provided. The clamping lifting bracket 202 is movably installed on the clamping frame 201, and the clamping hydraulic cylinder 203 is detachably installed on the frame. The piston rod of the clamping hydraulic cylinder 203 is connected to the lifting bracket, and a clamping detaching mechanism is provided on the clamping lifting bracket 202.

[0041] The clamping frame 201 includes symmetrically arranged columns 2011 and a crossbeam 2012 installed on the top of the column 2011. The crossbeam 2012 is provided with a hydraulic cylinder mounting hole, and the diameter of the hydraulic cylinder mounting hole is larger than the cylinder diameter of the clamping hydraulic cylinder 203. The clamping hydraulic cylinder 203 is installed in the hydraulic cylinder mounting hole through a mounting plate 204. The mounting plate 204 is arranged at the bottom of the crossbeam 2012. The mounting plate 204 and the crossbeam 2012 are connected by a plurality of first bolts 205. The mounting plate 204 is provided with a through hole, and the diameter of the through hole is smaller than the cylinder diameter of the clamping hydraulic cylinder 203 and larger than the piston rod diameter of the clamping hydraulic cylinder 203. The mounting plate 204 and the cylinder body of the clamping hydraulic cylinder 203 are connected by a plurality of second bolts 206 (see Figure 5 ).

[0042] The clamp lifting bracket 202 includes a lifting beam 207, both ends of which are slidably matched with the column 2011, and the piston rod end of the clamp hydraulic cylinder 203 is connected to the lifting beam 207. Further, both ends of the lifting beam 207 are provided with guide sleeves 2071, which are slidably sleeved on the column 2011, and the guide sleeve 2071 is provided with a guide hole that matches the size of the column 2011 (see Figure 7-8 ).

[0043] The clamping and unhooking mechanism includes a plurality of clamping cylinders 208 evenly distributed on the clamping hoop lifting bracket 202, the piston rod end of the clamping cylinder 208 is hinged with a parallelogram rocker mechanism, the middle part of the rocker mechanism is hinged on the clamping hoop lifting bracket 202, and the lower part of the rocker mechanism is provided with a pressure head 212. Specifically, the rocker mechanism includes a first vertical rocker 209, a second vertical rocker 210 and a transverse rocker 211, the end of the transverse rocker 211 is installed on the pressure hoop lifting bracket 202, the middle part of the first vertical rocker 209 is hinged on the transverse rocker 211, and the end of the second vertical rocker 210 is hinged on the transverse rocker 211. In order to improve the installation stability of the first vertical rocker 209 and the second vertical rocker 210 on the transverse rocker 211, each group of the rocker mechanism can be provided with two transverse rockers 211, and the two transverse rockers 211 are respectively arranged on both sides of the first vertical rocker 209 and the second vertical rocker 210, the first vertical rocker 209 is arranged on the outside of the second vertical rocker 210, and the upper part of the pressure head 212 is provided with a mounting groove, and the bottom ends of the first vertical rocker 209 and the second vertical rocker 210 are respectively hingedly installed in the mounting groove.

[0044] See also Fig. 9 The barrel turning device 300 is arranged on one side below the pressing hoop device 200, and the barrel turning device 300 includes a barrel turning frame 301, and the barrel turning frame 301 is provided with a barrel turning lifting assembly and a barrel turning clamping assembly, and the barrel turning clamping assembly is liftably installed on the barrel turning frame 301 through the barrel turning lifting assembly, and the barrel turning clamping assembly clamps the wine barrel that needs to be turned over.

[0045] The barrel turning lifting assembly includes a lifting power mechanism and a barrel turning lifting frame 302. The barrel turning lifting frame 302 is slidably mounted on the barrel turning frame 301. The lifting power mechanism is in transmission connection with the barrel turning lifting frame 302. The barrel turning clamping assembly is mounted on the barrel turning lifting frame 302. The barrel turning lifting assembly also includes a barrel turning lifting guide rail 303. The barrel turning lifting guide rail 303 is mounted on the barrel turning frame 301. The barrel turning lifting frame 302 is slidably mounted on the barrel turning lifting guide rail 303.

[0046] The barrel turning clamping assembly includes a clamping power mechanism and two clamping arms 304 symmetrically installed on the barrel turning lifting frame 302. The clamping arms 304 are slidably installed on the barrel turning lifting frame 302. The ends of the clamping arms 304 are provided with clamping claws 305. The two clamping arms 304 clamp the wine barrel that needs to be turned over, and the clamping power mechanism drives the two clamping arms 304 to move toward or away from each other.

[0047] The clamping jaw 305 includes a claw plate and a plurality of claw posts mounted on the claw plate, the claw plate is rotatably mounted on the clamping arm 304, and a counterweight is provided on the claw plate. The utility model can adapt to the shape of the outer side of the wooden barrel through the claw plate and the claw posts, so that the clamping jaw 305 can be tightly attached to the outer side of the wooden barrel, thereby better clamping the wooden barrel. By providing a counterweight on the claw plate, the claw posts on the clamping jaw stay in a proper position under the action of the counterweight, ensuring that the clamping jaw 305 can clamp the wooden barrel every time.

[0048] The barrel turning clamping assembly also includes two slides 306 arranged opposite to each other, the two clamping arms 304 are respectively mounted on the slides 306, and a clamping guide rail 307 is provided on the barrel turning lifting frame 302, and the slide 306 is slidably mounted on the clamping guide rail 307; the clamping power mechanism includes a clamping cylinder 308, and two clamping cylinders 308 are symmetrically arranged, and the two clamping cylinders 308 are respectively mounted on the slides 306, and the piston rod ends of the clamping cylinders 308 are respectively mounted in the middle of the barrel turning lifting frame 302.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A barrel pressing and barrel turning machine, comprising a base (100), characterized in that: The base (100) is provided with a clamping device (200) and a barrel turning device (300), the clamping device (200) comprises a clamping frame (201), the clamping frame (201) is provided with a clamping lifting bracket (202) and a clamping hydraulic cylinder (203), the clamping lifting bracket (202) is movably mounted on the clamping frame (201), the clamping hydraulic cylinder (203) is detachably mounted on the frame, and the piston rod of the clamping hydraulic cylinder (203) is connected to the clamping frame (201). The barrel turning device (300) is connected to the lifting bracket, and a clamping and releasing mechanism is provided on the clamping and releasing bracket; the barrel turning device (300) is arranged on one side below the clamping and releasing device (200), and the barrel turning device (300) comprises a barrel turning frame (301), and a barrel turning lifting component and a barrel turning clamping component are provided on the barrel turning frame (301), and the barrel turning clamping component is installed on the barrel turning frame (301) in a liftable manner through the barrel turning lifting component, and the barrel turning clamping component clamps the wine barrel that needs to be turned over.

2. The barrel pressing and turning machine according to claim 1 is characterized in that: The clamping frame (201) comprises symmetrically arranged columns (2011) and a crossbeam (2012) mounted on the top of the columns (2011); a hydraulic cylinder mounting hole is provided on the crossbeam (2012); and the diameter of the hydraulic cylinder mounting hole is larger than the cylinder body diameter of the clamping hydraulic cylinder (203).

3. The barrel pressing and turning machine according to claim 2 is characterized in that: The clamp hydraulic cylinder (203) is installed in the hydraulic cylinder installation hole via a mounting plate (204); the mounting plate (204) is arranged at the bottom of the crossbeam (2012); the mounting plate (204) and the crossbeam (2012) are connected via a plurality of first bolts (205).

4. The barrel pressing and turning machine according to claim 3 is characterized in that: The mounting plate (204) is provided with a through hole, the diameter of the through hole being smaller than the cylinder body diameter of the clamp hydraulic cylinder (203), and the mounting plate (204) and the cylinder body of the clamp hydraulic cylinder (203) are connected via a plurality of second bolts (206).

5. The barrel pressing and turning machine according to claim 4 is characterized in that: The clamp lifting bracket (202) comprises a lifting beam (207), both ends of which are slidably matched with the column (2011), and the piston rod end of the clamp hydraulic cylinder (203) is connected to the lifting beam (207).

6. The barrel clamping and barrel turning integrated machine according to claim 5 is characterized in that: Guide sleeves (2071) are provided at both ends of the lifting beam (207), and the guide sleeves (2071) are slidably sleeved on the column (2011). The guide sleeves (2071) are provided with guide holes that are adapted to the size of the column (2011).

7. The barrel clamping and barrel turning integrated machine according to any one of claims 1 to 6, characterized in that: The barrel turning lifting assembly comprises a lifting power mechanism and a barrel turning lifting frame (302); the barrel turning lifting frame (302) is liftably mounted on the barrel turning frame (301); the lifting power mechanism is transmission-connected to the barrel turning lifting frame (302); and the barrel turning clamping assembly is mounted on the barrel turning lifting frame (302).

8. The barrel pressing and turning machine according to claim 7 is characterized in that: The barrel turning clamping assembly comprises a clamping power mechanism and two clamping arms (304) symmetrically mounted on the barrel turning lifting frame (302); the clamping arms (304) are slidably mounted on the barrel turning lifting frame (302); the ends of the clamping arms (304) are provided with clamping claws (305); the two clamping arms (304) clamp the wine barrel to be turned over; and the clamping power mechanism drives the two clamping arms (304) to move toward or away from each other.

9. The barrel clamping and barrel turning integrated machine according to claim 8, characterized in that: The barrel turning clamping assembly also includes two slide plates (306) arranged opposite to each other, the two clamping arms (304) are respectively mounted on the slide plates (306), the barrel turning lifting frame (302) is provided with a clamping guide rail (307), and the slide plate (306) is slidably mounted on the clamping guide rail (307); the clamping power mechanism includes a clamping cylinder (308), two clamping cylinders (308) are symmetrically arranged, the two clamping cylinders (308) are respectively mounted on the slide plates (306), and the piston rod ends of the clamping cylinders (308) are respectively mounted in the middle of the barrel turning lifting frame (302).

10. The barrel pressing and turning machine according to claim 9, characterized in that: The clamping and unhooking mechanism comprises a plurality of clamping cylinders (208) evenly distributed on the clamping lifting bracket (202), the piston rod ends of the clamping cylinders (208) being hinged with a parallelogram rocker mechanism, the middle portion of the rocker mechanism being hinged on the clamping lifting bracket (202), and a pressure head (212) being provided at the lower portion of the rocker mechanism.

Images