Well type tempering furnace

By introducing preheating boxes and related equipment into the well-type tempering furnace, the problem of slow temperature rise of existing well-type tempering furnaces is solved, and more efficient tempering process and energy savings are achieved.

CN222665912UActive Publication Date: 2025-03-25NINGBO BEILUN HANCHAO MOULD TECH CO LTD
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Patent Information

Application Number
CN202420520884.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-03-25
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

When the workpiece enters the furnace, the temperature rises slowly, resulting in low tempering efficiency and excessive energy consumption.

Method used

A well-type tempering furnace including a preheating box, a conveying pipe, a high-temperature resistant pipe fan, a clamp and a control valve is designed. The preheating function is realized by storing the heat in the furnace body in the preheating box and transmitting the heat back to the furnace body during the next use.

Benefits of technology

Through the design of the preheating box, the internal temperature of the furnace body can be significantly increased before the workpiece enters the tempering furnace, thereby improving the tempering efficiency and reducing energy consumption.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of well type tempering furnaces, in particular to a well type tempering furnace which comprises a furnace body used for returning a workpiece in air. The rack is arranged outside the furnace body and used for driving the furnace door to be combined with the furnace body; the first tooth cylinder and the second tooth cylinder are arranged in the rack and used for driving the two sets of furnace covers to be separated. According to the well type tempering furnace disclosed by the utility model, through the arrangement of the preheating box, the conveying pipe, the high-temperature-resistant pipeline fan, the hoop, the preheating box and the control valve, when a workpiece is just treated, the temperature in the furnace body is adsorbed into the preheating box for storage by utilizing the high-temperature-resistant pipeline fan, and when the workpiece is subjected to tempering treatment next time, the temperature in the furnace body is reduced; heat stored in the preheating box is transmitted into the furnace body for preheating, so that the temperature in the furnace body is increased before a workpiece works in the tempering furnace, and after the temperature in the furnace body is increased, the temperature of the workpiece is directly increased after the workpiece is placed in the furnace body, and the tempering efficiency can be improved; and meanwhile, energy sources used during tempering can be greatly saved.
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Description

Technical Field

[0001] The utility model relates to the field of pit-type tempering furnaces, in particular to a pit-type tempering furnace. Background Art

[0002] The pit type tempering furnace is a furnace made of welded steel sections and steel plates. It is mainly used for tempering general metal parts in air and for quenching, annealing and heat treatment of light alloy parts such as aluminum alloy die castings, pistons and aluminum plates.

[0003] After searching, a utility model pit-type tempering furnace with publication number CN215481094U was found, comprising a tempering furnace body, wherein rollers are fixedly connected to the left and right ends of one side of the bottom end of the tempering furnace body, a grip rod is fixedly connected to one side of the upper end of the tempering furnace body, a hydraulic rod is arranged on one side of the tempering furnace body, the upper end of the hydraulic rod is rotatably connected to a cross arm through a rotating shaft, a No. 1 limit hole is provided on one side of the inner side of the cross arm, the inner plug-in connection of the No. 1 limit hole is connected to a limit pin, the outer wall of the upper end of the hydraulic rod is fixedly connected to a limit plate below the cross arm, a plurality of No. 2 limit holes are provided around the inner side of the limit plate, the bottom end of the limit pin is plugged into the No. 2 limit hole, and when in use, the above structure facilitates the transportation, movement and stable placement of the tempering furnace body, as well as the rotation limit of the rotating shaft, and is convenient to use.

[0004] In the existing pit-type tempering furnace, when the workpiece enters the tempering furnace at room temperature, the temperature of the tempering furnace needs to slowly rise to the temperature required for tempering, and the tempering efficiency is low. The pit-type tempering furnace in the above comparative case also has the same problem. When the temperature required for tempering is required, the process is relatively slow, which not only reduces the efficiency of tempering, but also consumes excessive energy used for tempering.

[0005] Therefore, it is necessary to invent a pit type tempering furnace to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a pit-type tempering furnace to solve the problems raised in the above background technology.

[0007] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a pit-type tempering furnace, comprising a furnace body, for tempering a workpiece in air;

[0008] A frame is arranged outside the furnace body and is used to drive the furnace door to merge with the furnace body;

[0009] The first gear cylinder and the second gear cylinder are respectively arranged inside the frame and used to drive the two sets of furnace covers to separate;

[0010] A heating ring is arranged inside the furnace body and is used to heat the workpiece inside the furnace body. A support frame is fixedly installed inside the furnace body, a placement frame is arranged above the support frame, and a partition is fixedly installed on the lower side of the furnace body;

[0011] A preheating box is arranged on one side of the furnace body and is used to store heat inside the furnace body. A delivery pipe is arranged on one side of the furnace body, a high-temperature resistant pipeline fan is fixedly arranged at one end of the delivery pipe, a clamp is arranged on the outside of the delivery pipe, the preheating box is fixed on one side of the delivery pipe, and a control valve is arranged on one side of the preheating box.

[0012] Preferably, a hydraulic cylinder is fixedly installed on one side of the furnace body, the frame is fixed above the hydraulic cylinder, a sliding block is fixedly installed on one side of the frame, a fixing frame is fixedly installed on one side of the furnace body, and a sliding groove is provided on the inner surface of the fixing frame.

[0013] Preferably, a driving motor is fixedly installed on one side of the frame, a first gear is fixedly installed on one side of the driving motor, a second gear is movably connected to one side of the first gear, a transmission rod is fixedly installed inside the second gear, a first gear cylinder is fixedly installed outside the transmission rod, and a second gear cylinder is movably connected to one side of the first gear cylinder.

[0014] Preferably, a first connecting rod is fixedly mounted on the upper end of the transmission rod, a first outer door is fixedly mounted below the first connecting rod, a second connecting rod is fixedly mounted above the second gear cylinder, and a second outer door is fixedly mounted below the second connecting rod.

[0015] Preferably, a card slot is provided on one side surface of the first outer door, and a card block is fixedly installed on one side of the second outer door.

[0016] Preferably, the clamp sleeve is arranged on the outside of the delivery pipe, the delivery pipe is fixedly connected to the preheating box, and the interior of the preheating box is provided with a thermal insulation layer made of Good Energy Saving Nano-Microporous Thermal Insulation Material.

[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0018] 1. Through the setting of preheating box, conveying pipe, high temperature resistant pipe fan, clamp, preheating box and control valve, when the workpiece just processed is subjected to tempering treatment, the temperature in the furnace body is adsorbed into the preheating box by the high temperature resistant pipe fan, and the heat stored in the preheating box is transferred into the furnace body for preheating when the workpiece is tempered next time, so that the internal temperature of the furnace body is increased before the workpiece works in the tempering furnace. After the temperature inside the furnace body is increased, the temperature of the workpiece will be directly increased when the workpiece is placed in the furnace body, which can increase the efficiency of tempering and greatly save the energy used for tempering.

[0019] 2. By setting up a driving motor, a first gear, a second gear, a transmission rod, a first gear cylinder, a second gear cylinder, a first connecting rod, a first outer door, a second connecting rod and a second outer door, the driving motor is used to drive the first gear and the second gear to engage in transmission. During transmission, the transmission rod and the first gear cylinder rotate, and during the rotation process, they rotate relative to the second gear cylinder, thereby separating the first outer door from the second outer door. Compared with the situation where the furnace door is set as a whole, the area occupied when opening is larger and it is inconvenient to open. Therefore, it is set into a double-opening type, which is convenient and quick to open the first outer door and the second outer door. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the frame structure of the utility model;

[0023] Figure 3 It is a schematic diagram of the meshing connection structure between the first gear cylinder and the second gear cylinder of the utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the first outer door and the second outer door of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the placement rack of the utility model;

[0026] Figure 6 This is a schematic diagram of the preheating box structure of the utility model.

[0027] Description of reference numerals:

[0028] 1. Furnace body; 2. Hydraulic cylinder; 3. Frame; 4. Slider; 5. Fixed frame; 6. Slide; 7. Driving motor; 8. First gear; 9. Second gear; 10. Transmission rod; 11. First gear cylinder; 12. Second gear cylinder; 13. First connecting rod; 14. First outer door; 15. Second connecting rod; 16. Second outer door; 17. Slot; 18. Block; 19. Heating coil; 20. Support frame; 21. Placement frame; 22. Partition; 23. Delivery pipe; 24. High temperature resistant duct fan; 25. Clamp; 26. Preheating box; 27. Control valve. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0030] The utility model provides Figure 1-6 The pit type tempering furnace shown in the figure comprises a furnace body 1, which is used to temper the workpiece in air.

[0031] The frame 3 is arranged outside the furnace body 1 and is used to drive the furnace door to merge with the furnace body 1;

[0032] The first gear cylinder 11 and the second gear cylinder 12 are respectively arranged inside the frame 3 and are used to drive the two sets of furnace covers to separate;

[0033] The heating ring 19 is arranged inside the furnace body 1 and is used to heat the workpiece inside the furnace body 1. A support frame 20 is fixedly installed inside the furnace body 1, a placement frame 21 is arranged above the support frame 20, and a partition plate 22 is fixedly installed on the lower side of the furnace body 1;

[0034] A preheating box 26 is arranged on one side of the furnace body 1 and is used to store the heat inside the furnace body 1. A conveying pipe 23 is arranged on one side of the furnace body 1. A high-temperature resistant pipe fan 24 is fixedly arranged at one end of the conveying pipe 23. A clamp 25 is arranged on the outside of the conveying pipe 23. The preheating box 26 is fixed on one side of the conveying pipe 23. A control valve 27 is arranged on one side of the preheating box 26. When the workpiece has just been processed, the temperature inside the furnace body 1 is adsorbed into the preheating box 26 for storage by the high-temperature resistant pipe fan 24. When the workpiece is tempered next time, the heat stored in the preheating box 26 is transferred to the furnace body 1 for preheating, so that the internal temperature of the furnace body 1 is increased before the workpiece works in the tempering furnace. After the temperature inside the furnace body 1 is increased, when the workpiece is placed in the furnace body 1, the temperature of the workpiece will directly increase, which can increase the efficiency of tempering.

[0035] like Figure 1 and Figure 2 As shown, a hydraulic cylinder 2 is fixedly installed on one side of the furnace body 1, a frame 3 is fixed above the hydraulic cylinder 2, a slider 4 is fixedly installed on one side of the frame 3, a fixed frame 5 is fixedly installed on one side of the furnace body 1, and a slide groove 6 is provided on the inner surface of the fixed frame 5. When the hydraulic cylinder 2 drives the frame 3 to rise and fall, the slider 4 behind the frame 3 is used to limit the rise and fall in the fixed frame 5 to enhance the stability during lifting.

[0036] like Figure 1 , Figure 2 and Figure 3As shown, a driving motor 7 is fixedly provided on one side of the frame 3, a first gear 8 is fixedly installed on one side of the driving motor 7, a second gear 9 is movably connected to one side of the first gear 8, a transmission rod 10 is fixedly installed inside the second gear 9, a first gear cylinder 11 is fixedly installed outside the transmission rod 10, and a second gear cylinder 12 is movably connected to one side of the first gear cylinder 11. Starting the driving motor 7 drives the first gear 8 and the second gear 9 to engage and transmit, which can drive the transmission rod 10 to rotate, and the furnace door is rotated to open.

[0037] like Figure 3 As shown, a first connecting rod 13 is fixedly installed on the upper end of the transmission rod 10, a first outer door 14 is fixedly installed below the first connecting rod 13, a second connecting rod 15 is fixedly installed above the second gear cylinder 12, and a second outer door 16 is fixedly installed below the second connecting rod 15. The first outer door 14 and the second outer door 16 are separated by rotating the first gear cylinder 11 and the second gear cylinder 12. Compared with the situation where the furnace door is set as a whole, the area occupied when opening is larger and it is inconvenient to open. Therefore, it is set into a double-opening type, which is convenient and quick to open the first outer door 14 and the second outer door 16.

[0038] like Figure 3 and Figure 4 As shown, a card slot 17 is provided on one side surface of the first outer door 14, and a card block 18 is fixedly installed on one side of the second outer door 16. The card slot 17 and the card block 18 cooperate between the first outer door 14 and the second outer door 16 to improve the compatibility of the two.

[0039] like Figure 1 and Figure 6 As shown, the clamp 25 is sleeved on the outside of the delivery pipe 23, and the delivery pipe 23 is fixedly connected to the preheating box 26. The preheating box 26 is provided with an insulation layer inside, and the material is good energy-saving nano-microporous insulation material. The preheating box 26 has a high temperature resistant setting inside, which can store heat for heat preservation, and is convenient for recycling to preheat the furnace body 1.

[0040] The working principle of the utility model is as follows: firstly, the external power supply is turned on, and then the placement rack 21 and the workpiece are placed into the furnace body 1 together, and then the drive motor 7 switch is turned on. When the current passes through the motor coil, a magnetic field is generated, so that the rotor of the motor generates magnetic force, thereby generating a rotational force. The first gear 8 and the second gear 9 are meshed and transmitted, so that the transmission rod 10 in the first gear 8 rotates together, and when the transmission rod 10 rotates, it drives the external first gear cylinder 11 and the adjacent second gear cylinder 12 to rotate relative to each other, aligning the card slot 17 on one side of the first outer door 14 at the upper end with the card block 18 on one side of the second outer door 16, and rotating and merging them. After merging, the drive motor 7 switch is turned off, and then the hydraulic cylinder 2 switch is turned on, and the frame 3 is lowered together with the first outer door 14 and the second outer door 16, and merged with the furnace body 1 and closed. After closing, the hydraulic cylinder 2 switch is turned off, and then the heating is turned on. Circle 19 switch is turned on to heat the inside of the furnace body 1 and temper the workpiece. When the tempering treatment is completed, the valve is opened first, and then the high-temperature resistant pipeline fan 24 switch is turned on to absorb the heat of the furnace body 1 into the preheating box 26 through the conveying pipe 23 for storage. After the adsorption is completed, the high-temperature resistant pipeline fan 24 switch is turned off, and the valve is closed. Finally, through the above steps, the first outer door 14 and the second outer door 16 are lifted and rotated to separate, and the workpiece and the placement rack 21 in the furnace body 1 are taken out. When the workpiece is tempered next time, the control valve 27 switch is turned on to transfer the heat stored in the preheating box 26 into the furnace body 1 for preheating, so that the internal temperature of the furnace body 1 is increased before the workpiece works in the furnace body 1. Finally, when the device is not in use, the external power supply is cut off, and the use process of the pit type tempering furnace is completed.

[0041] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. Pit type tempering furnace, characterized by: It comprises a furnace body (1) for remelting the workpiece in air; A frame (3) is arranged outside the furnace body (1) and is used to drive the furnace door to merge with the furnace body (1); The first gear cylinder (11) and the second gear cylinder (12) are respectively arranged inside the frame (3) and are used to drive the two groups of furnace covers to separate; A heating ring (19) is arranged inside the furnace body (1) and is used to heat the workpiece inside the furnace body (1); a support frame (20) is fixedly installed inside the furnace body (1); a placement frame (21) is arranged above the support frame (20); and a partition plate (22) is fixedly installed on the lower side of the furnace body (1); A preheating box (26) is arranged on one side of the furnace body (1) and is used to store heat inside the furnace body (1). A delivery pipe (23) is arranged on one side of the furnace body (1). A high-temperature resistant pipeline fan (24) is fixedly arranged at one end of the delivery pipe (23). A clamp (25) is arranged on the outside of the delivery pipe (23). The preheating box (26) is fixed on one side of the delivery pipe (23). A control valve (27) is arranged on one side of the preheating box (26).

2. The pit type tempering furnace according to claim 1, characterized in that: A hydraulic cylinder (2) is fixedly mounted on one side of the furnace body (1); the frame (3) is fixed above the hydraulic cylinder (2); a slider (4) is fixedly mounted on one side of the frame (3); a fixing frame (5) is fixedly mounted on one side of the furnace body (1); and a slide groove (6) is provided on the inner surface of the fixing frame (5).

3. The pit type tempering furnace according to claim 1, characterized in that: A driving motor (7) is fixedly arranged on one side of the frame (3); a first gear (8) is fixedly mounted on one side of the driving motor (7); a second gear (9) is movably connected to one side of the first gear (8); a transmission rod (10) is fixedly mounted inside the second gear (9); a first gear cylinder (11) is fixedly mounted outside the transmission rod (10); and a second gear cylinder (12) is movably connected to one side of the first gear cylinder (11).

4. The pit type tempering furnace according to claim 3, characterized in that: A first connecting rod (13) is fixedly mounted on the upper end of the transmission rod (10), a first outer door (14) is fixedly mounted below the first connecting rod (13), a second connecting rod (15) is fixedly arranged above the second gear cylinder (12), and a second outer door (16) is fixedly mounted below the second connecting rod (15).

5. The pit type tempering furnace according to claim 4 is characterized in that: A card slot (17) is provided on one side surface of the first outer door (14), and a card block (18) is fixedly mounted on one side of the second outer door (16).

6. The pit type tempering furnace according to claim 1, characterized in that: The clamp (25) is sleeved on the outside of the delivery pipe (23), the delivery pipe (23) is fixedly connected to the preheating box (26), and the preheating box (26) is provided with a heat preservation layer inside, and the material is good energy-saving nano-microporous heat insulation material.

Citation Information

Patent Citations

  • Novel well type tempering furnace

    CN215481094U