Energy-saving temperature adjusting structure of aging furnace
By designing a cooling mechanism and an intake control mechanism in an aging furnace, the problem of low temperature adjustment efficiency in the prior art is solved, and an efficient temperature adjustment effect is achieved.
Patent Information
- Application Number
- CN202421259722.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Existing aging furnaces are less efficient when reducing the temperature in the furnace and cannot effectively adjust the temperature.
An energy-saving temperature regulation structure is designed, including a cooling mechanism and an air intake regulation mechanism. The cooling mechanism forms a cold water cycle through a water pump, heat exchanger and refrigerator to reduce the air temperature in the furnace body; the intake regulation mechanism adjusts the intake volume of the intake pipe through the air pump and the rotating motor to adjust the reduction speed of the temperature in the furnace body.
It is realized that the internal temperature of the furnace body is efficiently adjusted by conveying air with a lower temperature and adjusting the intake amount, which improves the efficiency of temperature regulation.
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Figure CN222665923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aging furnaces, in particular to an energy-saving temperature regulating structure of an aging furnace. Background Art
[0002] In order to reduce stress concentration and deformation of alloy materials and improve the hardness and strength of alloy materials, aging treatment of materials using aging furnaces has become an important production process.
[0003] An aging furnace with the publication number CN207793350U belongs to the technical field of aging treatment of alloy profiles, including a furnace body, a furnace body heating rod, a furnace door, a trolley material rack, a slide rail, a main motor, a fan and a hot air compensation system, and the hot air compensation system includes a hot air compensation device, a bracket, an auxiliary motor, an auxiliary fan and a compensation heating rod. The aging furnace proposed by the utility model can be used for aging treatment of long and medium-sized materials in rail passenger car manufacturing. The aging furnace uses a furnace body heating rod and a fan to realize hot air circulation in the furnace, and by setting a hot air compensation system on the furnace body near one end of the furnace door, the hot air compensation system further improves the uniformity of air supply in the aging furnace, thereby improving the heating uniformity of the materials to be aged and improving the qualified rate of the products.
[0004] Although the device improves the uniformity of air supply in the aging furnace through the hot air compensation system, when the temperature in the furnace needs to be lowered, the device can only turn off the heating rod when the temperature in the furnace reaches the set temperature and wait for the natural consumption of heat in the furnace to lower the temperature in the furnace. This is inefficient. In view of this, we propose an energy-saving temperature regulation structure for the aging furnace. Utility Model Content
[0005] The purpose of the utility model is to provide an energy-saving temperature regulating structure of an aging furnace to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The energy-saving temperature regulation structure of the aging furnace comprises a furnace body, an air intake regulating mechanism is arranged on the top of the furnace body, the air intake regulating mechanism comprises an air pump, the air pump is fixedly connected to the left side surface of the shell by bolts, the air outlet of the air pump is connected to the air outlet pipe, the right end of the air outlet pipe passes through the left end of the shell, the air inlet of the air pump is connected to the air intake pipe, the bottom end of the air intake pipe passes through the top of the furnace body, the top of the furnace body is fixedly connected to a rotating motor by bolts, the output shaft of the rotating motor is coaxially connected to a threaded rod, the threaded rod is threadedly connected to a movable plate, the bottom of the movable plate is fitted with the top of the furnace body, the top of the movable plate is fixedly connected to a baffle by bolts, the right end of the baffle passes through the left end of the air intake pipe and is slidably connected to the inner wall of the air intake pipe, the right end of the baffle is fixedly connected to a limiting plate by bolts, and the limiting plate is slidably connected to the inner wall of the air intake pipe.
[0008] Preferably, a furnace door is hinged at the left end of the furnace body, and a placement plate is provided at the bottom of the inner wall of the furnace body.
[0009] Preferably, a handle is welded and fixed to the left end of the placement plate, and a fan is fixedly connected to the right surface of the inner wall of the furnace body by bolts.
[0010] Preferably, a plurality of heating rods are fixedly connected to the front and rear surfaces of the inner wall of the furnace body by bolts, and the heating rods are evenly arranged at equal intervals.
[0011] Preferably, the top of the furnace body is fixedly connected to the outer shell by bolts, the bottom of the inner wall of the outer shell is fixedly connected to an air duct by bolts, the bottom end of the air duct passes through the bottom of the outer shell and the top of the furnace body in sequence, and a valve is installed on the air duct.
[0012] Preferably, a cooling mechanism is provided in the shell, and the cooling mechanism comprises a water pump. The water pump is fixedly connected to the bottom of the inner wall of the shell by bolts, and the water outlet of the water pump is connected to a water outlet pipe.
[0013] Preferably, one end of the water outlet pipe is connected to a heat exchanger, and the water outlet end of the heat exchanger is connected to a refrigerator.
[0014] Preferably, the water outlet of the refrigerator is connected to a water return pipe, and one end of the water return pipe is connected to the water inlet of the water pump.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The energy-saving temperature regulating structure of the aging furnace can achieve the purpose of regulating the internal temperature of the furnace body by providing a cooling mechanism and a fan.
[0017] 2. The energy-saving temperature adjustment structure of the aging furnace can adjust the amount of air intake through the air intake pipe in the same time by setting an air intake adjustment mechanism, thereby adjusting the speed of temperature reduction in the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the housing in the utility model;
[0021] Figure 4 It is a structural schematic diagram of the cooling mechanism in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the air intake regulating mechanism in the utility model.
[0023] The meaning of each title in the figure is:
[0024] 1. Furnace body; 11. Furnace door; 12. Placement plate; 13. Handle; 14. Fan; 15. Heating rod; 16. Shell; 17. Air duct; 18. Valve;
[0025] 2. Cooling mechanism; 21. Water pump; 22. Water outlet pipe; 23. Heat exchanger; 24. Refrigerator; 25. Water return pipe;
[0026] 3. Air intake regulating mechanism; 31. Air pump; 32. Air outlet pipe; 33. Air intake pipe; 34. Rotating motor; 35. Threaded rod; 36. Moving plate; 37. Baffle plate; 38. Limiting plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0029] The energy-saving temperature regulating structure of the aging furnace comprises a furnace body 1, a furnace door 11 is hinged at the left end of the furnace body 1, and a placement plate 12 is provided at the bottom of the inner wall of the furnace body 1 for placing workpieces.
[0030] Specifically, a handle 13 is welded and fixed to the left end of the placement plate 12 for driving the placement plate 12 to move, and a fan 14 is fixedly connected to the right surface of the inner wall of the furnace body 1 by bolts.
[0031] Specifically, a plurality of heating rods 15 are fixedly connected to the front and rear surfaces of the inner wall of the furnace body 1 by bolts. The heating rods 15 are evenly arranged at equal intervals to increase the internal temperature of the furnace body 1 .
[0032] Specifically, the top of the furnace body 1 is fixedly connected to the outer shell 16 by bolts, and the bottom of the inner wall of the outer shell 16 is fixedly connected to the air guide pipe 17 by bolts. The bottom end of the air guide pipe 17 passes through the bottom of the outer shell 16 and the top of the furnace body 1 in sequence. A valve 18 is installed on the air guide pipe 17 to control whether air can pass through the air guide pipe 17.
[0033] Furthermore, a cooling mechanism 2 is provided in the shell 16 , and the cooling mechanism 2 includes a water pump 21 , and the water pump 21 is fixedly connected to the bottom of the inner wall of the shell 16 by bolts, and the water outlet of the water pump 21 is connected to a water outlet pipe 22 for introducing water into the heat exchanger 23 .
[0034] Specifically, one end of the water outlet pipe 22 is connected to a heat exchanger 23 for heat exchange, and the water outlet end of the heat exchanger 23 is connected to a refrigerator 24 for cooling.
[0035] It should be added that the water outlet of the refrigerator 24 is connected to a water return pipe 25 , one end of which is connected to the water inlet of the water pump 21 for guiding water from the refrigerator 24 back to the water pump 21 .
[0036] As a preferred embodiment of the present invention, an air intake regulating mechanism 3 is provided on the top of the furnace body 1, and the air intake regulating mechanism 3 includes an air pump 31. The air pump 31 is fixedly connected to the left side surface of the outer shell 16 by bolts. The air pump 31 sucks the air in the furnace body 1 through the air intake pipe 33 and introduces the air into the outer shell 16 through the air outlet pipe 32.
[0037] Specifically, the air outlet of the air pump 31 is connected to an air outlet pipe 32 , and the right end of the air outlet pipe 32 passes through the left end of the housing 16 for introducing air into the housing 16 .
[0038] Specifically, the air inlet of the air pump 31 is connected to an air inlet pipe 33 , and the bottom end of the air inlet pipe 33 passes through the top of the furnace body 1 for sucking the air in the furnace body 1 .
[0039] Specifically, a rotating motor 34 is fixedly connected to the top of the furnace body 1 by bolts to drive the threaded rod 35 to rotate, and the output shaft of the rotating motor 34 is coaxially connected to the threaded rod 35 to drive the moving plate 36 to move.
[0040] Specifically, the threaded rod 35 is threadedly connected with a moving plate 36 , and the bottom of the moving plate 36 is in contact with the top of the furnace body 1 to drive the baffle 37 to move.
[0041] Specifically, a baffle 37 is fixedly connected to the top of the movable plate 36 by bolts, and the right end of the baffle 37 passes through the left end of the intake pipe 33 and is slidably connected to the inner wall of the intake pipe 33, so as to block the air below the baffle 37 in the intake pipe 33 from passing to the top of the baffle 37, and when the right side surface of the limiting plate 38 is in contact with the right side surface of the inner wall of the intake pipe 33, the air below the baffle 37 cannot pass to the top of the baffle 37.
[0042] Specifically, the right end of the baffle 37 is fixedly connected to the limiting plate 38 by bolts, and the limiting plate 38 is slidably connected to the inner wall of the intake pipe 33 to limit the position of the baffle 37 .
[0043] It is worth mentioning that the structures and working principles of the heating rod 15, the heat exchanger 23 and the refrigerator 24 involved in this embodiment are well known to those skilled in the art and will not be elaborated here.
[0044] During specific use, when it is necessary to adjust the internal temperature of the furnace body 1, the user first turns on the water pump 21, the heat exchanger 23 and the refrigerator 24. The water pump 21 guides water into the heat exchanger 23 through the outlet pipe 22 for heat exchange. The water after heat exchange is guided into the refrigerator 24 for refrigeration. The refrigerated water is guided back to the water pump 21 through the return pipe 25 to form a cold water cycle, so that the temperature of the air in the housing 16 that contacts the surface of the return pipe 25 is reduced.
[0045] Open the valve 18 and the air pump 31. The air pump 31 sucks the air in the furnace body 1 through the air inlet pipe 33 and introduces the air into the outer shell 16 through the air outlet pipe 32, driving the air in the outer shell 16 with the temperature reduced to pass into the furnace body 1 through the air guide pipe 17, so that the temperature inside the furnace body 1 is reduced;
[0046] When it is necessary to adjust the speed at which the temperature inside the furnace body 1 is lowered, turn on the rotating motor 34, which drives the threaded rod 35 to rotate, thereby driving the movable plate 36 to move to the left, thereby driving the baffle 37 to move to the left, so that the amount of air intake into the air intake pipe 33 increases within the same period of time, thereby increasing the speed at which the temperature inside the furnace body 1 is lowered, until the speed at which the temperature inside the furnace body 1 is lowered reaches the specified speed, and then turn off the rotating motor 34.
[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An energy-saving temperature regulating structure of an aging furnace, comprising a furnace body (1), characterized in that: The top of the furnace body (1) is provided with an air intake regulating mechanism (3), the air intake regulating mechanism (3) comprises an air pump (31), the air pump (31) is fixedly connected to the left side surface of the shell (16) by bolts, the air outlet of the air pump (31) is connected to an air outlet pipe (32), the right end of the air outlet pipe (32) passes through the left end of the shell (16), the air inlet of the air pump (31) is connected to an air intake pipe (33), the bottom end of the air intake pipe (33) passes through the top of the furnace body (1), and the top of the furnace body (1) is fixedly connected to a rotating motor (34) by bolts. The output shaft of the rotating motor (34) is coaxially connected to a threaded rod (35), and the threaded rod (35) is threadedly connected to a movable plate (36). The bottom of the movable plate (36) is in contact with the top of the furnace body (1), and the top of the movable plate (36) is fixedly connected to a baffle (37) by bolts. The right end of the baffle (37) passes through the left end of the air intake pipe (33) and is slidably connected to the inner wall of the air intake pipe (33). The right end of the baffle (37) is fixedly connected to a limit plate (38) by bolts, and the limit plate (38) is slidably connected to the inner wall of the air intake pipe (33).
2. The energy-saving temperature regulating structure of the aging furnace according to claim 1 is characterized in that: A furnace door (11) is hingedly connected to the left end of the furnace body (1), and a placement plate (12) is provided at the bottom of the inner wall of the furnace body (1).
3. The energy-saving temperature regulating structure of the aging furnace according to claim 2 is characterized in that: A handle (13) is welded and fixed to the left end of the placement plate (12), and a fan (14) is fixedly connected to the right side surface of the inner wall of the furnace body (1) by means of bolts.
4. The energy-saving temperature regulating structure of the aging furnace according to claim 3 is characterized in that: A plurality of heating rods (15) are fixedly connected to the front and rear surfaces of the inner wall of the furnace body (1) by means of bolts, and the heating rods (15) are arranged at even intervals.
5. The energy-saving temperature regulating structure of the aging furnace according to claim 4 is characterized in that: The top of the furnace body (1) is fixedly connected to an outer shell (16) by bolts, and the bottom of the inner wall of the outer shell (16) is fixedly connected to an air guide pipe (17) by bolts, the bottom end of the air guide pipe (17) passes through the bottom of the outer shell (16) and the top of the furnace body (1) in sequence, and a valve (18) is installed on the air guide pipe (17).
6. The energy-saving temperature regulating structure of the aging furnace according to claim 5 is characterized in that: A cooling mechanism (2) is provided in the outer shell (16), and the cooling mechanism (2) comprises a water pump (21). The water pump (21) is fixedly connected to the bottom of the inner wall of the outer shell (16) by bolts, and the water outlet of the water pump (21) is connected to a water outlet pipe (22).
7. The energy-saving temperature regulating structure of the aging furnace according to claim 6 is characterized in that: One end of the water outlet pipe (22) is connected to a heat exchanger (23), and the water outlet end of the heat exchanger (23) is connected to a refrigerator (24).
8. The energy-saving temperature regulating structure of the aging furnace according to claim 7 is characterized in that: The water outlet of the refrigerator (24) is connected to a water return pipe (25), and one end of the water return pipe (25) is connected to the water inlet of the water pump (21).
Citation Information
Patent Citations
Aging oven
CN207793350U