PS plate oxidation device capable of improving oxidation efficiency
By designing a PS plate oxidation device with mobile components, the problem of uneven spraying of sulfuric acid solution is solved, uniform oxidation of the surface of the PS plate is achieved, and the effectiveness of the device is improved.
Patent Information
- Application Number
- CN202421514707.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the existing PS plate oxidation device, the sulfuric acid solution is sprayed unevenly, resulting in uneven oxidation on the surface of the PS plate, reducing the effectiveness of the device.
A PS-plate oxidation device including a sulfuric acid tank, a guide mechanism and a mobile assembly is designed. The moving component drives the rotating disc and movable column to slide by driving the motor, drives the sector gear frame and rack rod to mesh, and then drives the drain pipe to move through the rope and limiting wheel, achieving uniformity of spraying sulfuric acid solution.
Through the design of the device, the spraying of sulfuric acid solution is more uniform, and the oxidation degree on the surface of the PS plate is more uniform, which reduces the difference in oxidation degree and improves the effectiveness of the device.
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Figure CN222666044U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of PS plate oxidation, and in particular relates to a PS plate oxidation device capable of improving oxidation efficiency. Background Art
[0002] PS plates are usually provided with an aluminum oxide grain layer by anodizing and other methods. Therefore, in the production process of PS plates, sulfuric acid solution is used to oxidize the grain layer formed on the surface of the plates to increase the hardness of the grain layer, thereby achieving a wear-resistant effect. At present, when sulfuric acid solution is oxidized on PS plates (polystyrene), it is generally sprayed on the PS plates through a spray nozzle for oxidation. Since the position of the nozzle is fixed, the solution may be sprayed unevenly, resulting in uneven oxidation degree, which makes the oxidation degree of the PS plate surface different, reducing the use effect of the device;
[0003] In order to solve the above problems, the present application proposes a PS plate oxidation device with improved oxidation efficiency. Utility Model Content
[0004] To solve the problems raised in the above background technology. The utility model provides a PS plate oxidation device with improved oxidation efficiency, which can spray the PS plate body more evenly, and the oxidation degree of the PS plate body is more uniform, so that the oxidation degree of the PS plate body surface is reduced, further improving the use effect of the device, and meeting the actual use needs.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PS plate oxidation device for improving oxidation efficiency, comprising a sulfuric acid pool, a guide mechanism installed inside the sulfuric acid pool, and a PS plate main body arranged on the guide mechanism, wherein a sulfuric acid solution is arranged inside the sulfuric acid pool, a moving assembly is installed on the sulfuric acid pool, and the moving assembly comprises a fixed plate fixed to one side of the sulfuric acid pool, a driving motor installed on the inner side wall of the fixed plate by bolts, and a rotating disk fixed to the output end of the driving motor, a movable column is fixed to the surface of the rotating disk, a fan-shaped gear frame is rotatably connected to the surface of the fixed plate through a rotating shaft, a strip groove is opened on the surface of the fan-shaped gear frame, and the movable column is slidably connected in the strip groove opened in the fan-shaped gear frame, and the fixed plate The surface of the pump is fixed with symmetrically arranged limiting rings, the two groups of limiting rings are internally slidably connected with rack rods, the rack rods are meshingly connected with the fan-shaped gear frame, the sulfuric acid pool is internally slidably connected with two symmetrically arranged drainage pipes 1, a plurality of equidistantly arranged nozzles are fixed on the surface of the drainage pipe 1, a baffle is fixed at one end of the drainage pipe 1, a spring 1 is wound around the surface of the drainage pipe 1, ropes are fixed at both ends of the rack rods, one end of the rope is fixedly connected to the drainage pipe 1, a liquid pump is fixedly installed on the surface of the sulfuric acid pool through a rectangular plate, a liquid inlet pipe 2 is fixed to the input end of the liquid pump, a liquid inlet pipe 1 is arranged at one end of the liquid inlet pipe 2, a liquid inlet pipe 1 is fixed to the output end of the liquid pump, and a hose is fixed between the drainage pipe 2 and the drainage pipe 1.
[0006] As a preferred PS plate oxidation device for improving oxidation efficiency of the utility model, the two ends of the spring 1 are fixedly connected to the baffle and the sulfuric acid tank respectively, the surface of the sulfuric acid tank is provided with a movable hole adapted to the drain pipe 1, the drain pipe 1 and the sulfuric acid tank are slidably connected through the movable hole, and the liquid inlet pipe 1 is fixedly connected to the sulfuric acid tank and communicated with the interior thereof.
[0007] As a preferred PS plate oxidation device for improving oxidation efficiency of the utility model, a symmetrically arranged fixed block is fixed on the inner side wall of the fixed plate close to the rope, and the two groups of fixed blocks are rotatably connected to a limiting wheel via a rotating shaft, and the rope is wound around the surface of the limiting wheel.
[0008] As a preferred PS plate oxidation device for improving oxidation efficiency of the utility model, a filter box is fixedly installed between the liquid inlet pipe one and the liquid inlet pipe two, a filter screen is installed inside the filter box, and a sealing cover plate is fixedly installed at the open end of the filter box by bolts.
[0009] As a preferred PS plate oxidation device for improving oxidation efficiency of the utility model, a collection box is placed on one side of the filter box near the liquid inlet pipe.
[0010] As a preferred PS plate oxidation device for improving oxidation efficiency of the utility model, a rectangular groove is opened on one side of the collection box, and an extrusion plate is slidably connected in the rectangular groove, and two symmetrically arranged springs are fixed between the extrusion plate and the collection box.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] By setting up a mobile component, the PS plate main body can be sprayed more evenly, and the degree of oxidation of the PS plate main body can be more uniform, so that the oxidation degree on the surface of the PS plate main body is reduced, thereby further improving the use effect of the device and meeting actual use needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 This is a structural cross-sectional view of the sulfuric acid tank of the utility model;
[0015] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 3 It is a structural cross-sectional view of the sulfuric acid tank in the utility model;
[0017] Figure 4 It is a partial cross-sectional view of the overall structure of the utility model;
[0018] Figure 5 It is a structural sectional view of the filter box in the utility model.
[0019] In the figure: 1. sulfuric acid pool; 2. guiding mechanism; 3. PS plate body; 4. sulfuric acid solution; 5. moving component; 501. driving motor; 502. fixing plate; 503. rotating disk; 504. movable column; 505. sector gear rack; 506. rack rod; 507. limiting ring; 508. liquid pump; 509. liquid inlet pipe 1; 510. liquid inlet pipe 2; 511. liquid discharge pipe 1; 512. baffle; 513. spring 1; 514. rope; 515. limiting wheel; 516. liquid discharge pipe 2; 517. hose; 518. blocking cover; 519. filter screen; 520. filter box; 521. collecting box; 522. squeezing plate; 523. spring 2. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] like Figure 1 As shown:
[0023] A PS plate oxidation device for improving oxidation efficiency comprises a sulfuric acid pool 1, a guide mechanism 2 installed inside the sulfuric acid pool 1, and a PS plate body 3 arranged on the guide mechanism 2. A sulfuric acid solution 4 is arranged inside the sulfuric acid pool 1.
[0024] In this embodiment: This application makes further improvements on this existing subject, and for details, please refer to the disclosed technology below; to solve the technical problems existing in this prior art, as disclosed in the background technology above, "When the sulfuric acid solution 4 is currently used to oxidize the PS plate (polystyrene), it is generally sprayed on the PS plate through a spray nozzle for oxidation. Since the position of the nozzle is fixed, the degree of oxidation may be uneven. Because the fixed position of the nozzle may cause uneven spraying of the solution, there are differences in the degree of oxidation on the surface of the PS plate, reducing the use effect of the device." In terms of use, this problem is obviously a real problem that exists and is difficult to solve. In view of this, in order to solve this technical problem, a mobile component 5 is added to the application document, and the electrical equipment involved in this product is powered by an external power supply.
[0025] More specifically:
[0026] like Figure 1-Figure 5 As shown:
[0027] A moving assembly 5 is installed on the sulfuric acid pool 1, and the moving assembly 5 includes a fixed plate 502 fixed on one side of the sulfuric acid pool 1, a driving motor 501 installed on the inner wall of the fixed plate 502 by bolts, and a rotating disk 503 fixed on the output end of the driving motor 501. A movable column 504 is fixed on the surface of the rotating disk 503. The surface of the fixed plate 502 is rotatably connected to a fan-shaped gear frame 505 through a rotating shaft. The surface of the fan-shaped gear frame 505 is provided with a strip groove. The movable column 504 is slidably connected in the strip groove provided in the fan-shaped gear frame 505. The surface of the fixed plate 502 is fixed with symmetrically arranged limiting rings 507. The interiors of the two sets of limiting rings 507 are slidably connected with rack rods 506. The rack rods 506 and the fan-shaped gear frame 505 are meshingly connected. Then, two groups of symmetrically arranged drainage pipes 511 are slidably connected inside the sulfuric acid pool 1, a plurality of equidistantly arranged nozzles are fixed on the surface of the drainage pipe 511, a baffle 512 is fixed at one end of the drainage pipe 511, a spring 513 is wound around the surface of the drainage pipe 511, ropes 514 are fixed at both ends of the rack rod 506, one end of the rope 514 is fixedly connected to the drainage pipe 511, a liquid pump 508 is fixedly installed on the surface of the sulfuric acid pool 1 through a rectangular plate, a liquid inlet pipe 510 is fixed at the input end of the liquid pump 508, a liquid inlet pipe 509 is provided at one end of the liquid inlet pipe 510, a drainage pipe 516 is fixed at the output end of the liquid pump 508, and a hose 517 is fixed between the drainage pipe 516 and the drainage pipe 511;
[0028] The two ends of spring 1 513 are fixedly connected to baffle 512 and sulfuric acid tank 1 respectively. A movable hole adapted to drain pipe 1 511 is provided on the surface of sulfuric acid tank 1. Drain pipe 1 511 and sulfuric acid tank 1 are slidably connected through the movable hole. Liquid inlet pipe 1 509 is fixedly connected to sulfuric acid tank 1 and communicated with its interior.
[0029] In this embodiment: the PS plate oxidation device with improved oxidation efficiency, when in use, transports the PS plate body 3 through the guide mechanism 2, and starts the liquid extraction pump 508, and then extracts the sulfuric acid solution 4 in the sulfuric acid pool 1 through the liquid inlet pipe 1 509, and discharges it into the liquid discharge pipe 2 516 through the liquid inlet pipe 2 510, and discharges it into the liquid discharge pipe 1 511 through the hose 517, and discharges it through the nozzle on the liquid discharge pipe 1 511, and sprays it on the surface of the PS plate body 3, and starts the driving motor 501 at the same time, and then drives the rotating disk 503 to rotate, and drives the movable column 504 to slide in the strip groove provided in the fan-shaped gear frame 505 through the rotating disk 503, thereby driving the fan-shaped gear frame 505 to swing left and right, because the fan-shaped gear frame 505 It is meshed and connected with the rack rod 506, thereby driving the rack rod 506 to slide back and forth on the limit ring 507. As the rack rod 506 moves, the rope 514 is pulled, and the drain pipe 511 is driven to move through the rope 514. At the same time, the drain pipe 511 passes through the baffle 512 and compresses the spring 513. When the rack rod 506 is reset, the rope 514 is released. At this time, the spring 513 rebounds and drives the drain pipe 511 to move. Through the movement of the drain pipe 511, the PS plate main body 3 can be sprayed more evenly, and the oxidation degree of the PS plate main body 3 is more uniform, so that the oxidation degree on the surface of the PS plate main body 3 is reduced, thereby further improving the use effect of the device and meeting the actual use needs.
[0030] Going further;
[0031] In an optional embodiment, a symmetrically arranged fixing block is fixed to one side of the inner wall of the fixing plate 502 close to the rope 514 , and a limiting wheel 515 is rotatably connected between the two groups of fixing blocks via a rotating shaft, and the rope 514 is wound around the surface of the limiting wheel 515 .
[0032] In this embodiment, the rope 514 slides on the limiting wheel 515 . The setting of the limiting wheel 515 can limit the rope 514 and reduce the friction of the rope 514 .
[0033] Going further;
[0034] In an optional embodiment, a filter box 520 is fixedly installed between the liquid inlet pipe 1 509 and the liquid inlet pipe 2 510, a filter screen 519 is installed inside the filter box 520, and a blocking cover plate 518 is fixedly installed at the open end of the filter box 520 by bolts;
[0035] A collection box 521 is placed inside the filter box 520 on one side close to the liquid inlet pipe 509.
[0036] In this embodiment: the sulfuric acid solution 4 enters the interior of the filter box 520 through the liquid inlet pipe 509, and the impurities in the sulfuric acid solution 4 are filtered through the filter mesh 519, so as to obtain a purer sulfuric acid solution 4. The purer sulfuric acid solution 4 can react with the surface of the PS plate more evenly, thereby improving the oxidation effect and quality. Since impurities may cause unevenness, defects or problems in the oxidation process, these adverse effects can be reduced by filtering impurities, while reducing the pollution and deterioration of the sulfuric acid solution 4 in the sulfuric acid pool 1, extending the service life of the sulfuric acid solution 4, and at the same time, the filtered impurities can fall into the collection box 521 for collection, which is convenient for cleaning.
[0037] Going further;
[0038] In an optional embodiment, a rectangular groove is opened on one side of the collection box 521, and a squeezing plate 522 is slidably connected in the rectangular groove, and symmetrically arranged springs 523 are fixed between the squeezing plate 522 and the collection box 521.
[0039] In this embodiment: when installing the collection box 521, the collection box 521 is placed inside the filter box 520, and the open part of the filter box 520 is blocked by the blocking cover 518. At this time, the blocking cover 518 is used to squeeze the squeezing plate 522, and the squeezing plate 522 is used to compress the spring 2 523. At this time, the rebound force of the spring 2 523 can make the collection box 521 fit tightly inside the filter box 520, thereby improving the stability of the placement of the collection box 521. At the same time, when the blocking cover 518 is opened, the spring 2 523 rebounds and slides the squeezing plate 522 out of a part of the rectangular groove opened in the collection box 521, which is equivalent to a handle, thereby facilitating the removal of the collection box 521 and further improving the use effect of the device.
[0040] The working principle and use process of the utility model are as follows: when the PS plate oxidation device with improved oxidation efficiency is used, the PS plate main body 3 is transported through the guide mechanism 2, the liquid extraction pump 508 is started, and the sulfuric acid solution 4 in the sulfuric acid pool 1 is extracted through the liquid inlet pipe 1 509, and discharged into the liquid discharge pipe 2 516 through the liquid inlet pipe 2 510, and discharged into the liquid discharge pipe 1 511 through the hose 517, and discharged through the nozzle on the liquid discharge pipe 1 511, and sprayed on the surface of the PS plate main body 3, and at the same time, the driving motor 501 is started, and then the rotating disk 503 is driven to rotate, and the movable column 504 is driven by the rotating disk 503 to slide in the strip groove opened by the fan-shaped gear frame 505, thereby driving the fan-shaped gear frame 505 to move left and right. The fan-shaped gear frame 505 and the rack rod 506 are meshed and connected, thereby driving the rack rod 506 to slide back and forth on the limiting ring 507. As the rack rod 506 moves, the rope 514 is pulled, so that the rope 514 slides on the limiting wheel 515. The setting of the limiting wheel 515 can limit the rope 514 and reduce the friction of the rope 514. The drain pipe 511 is driven to move by the rope 514. At the same time, the drain pipe 511 passes through the baffle 512 and compresses the spring 513. When the rack rod 506 is reset, the rope 514 is released. At this time, the spring 513 rebounds and drives the drain pipe 511 to move. The PS plate main body 3 can be sprayed more evenly, and the oxidation degree of the PS plate main body 3 is more even, so that the oxidation degree of the surface of the PS plate main body 3 is reduced. The use effect of the device is further improved, and the actual use needs are met. The sulfuric acid solution 4 enters the interior of the filter box 520 through the liquid inlet pipe 509, and the impurities in the sulfuric acid solution 4 are filtered through the filter net 519, so as to obtain a purer sulfuric acid solution 4. The purer sulfuric acid solution 4 can react with the surface of the PS plate more evenly, thereby improving the oxidation effect and quality. Since impurities may cause unevenness, defects or problems in the oxidation process, these adverse effects can be reduced by filtering impurities. The filter 521 is convenient for cleaning. At the same time, when the collecting box 521 is installed, the collecting box 521 is placed inside the filter box 520, and the opening of the filter box 520 is blocked by the blocking cover 518. At this time, the blocking cover 518 is used to squeeze the squeezing plate 522, and the squeezing plate 522 is used to compress the spring 2 523. At this time, the rebound force of the spring 2 523 can make the collecting box 521 fit tightly inside the filter box 520, thereby improving the stability of the placing of the collecting box 521. At the same time, when the blocking cover 518 is opened, the spring 2 523 rebounds.The squeezing plate 522 is partially slid out of the rectangular groove of the collection box 521, which is equivalent to a handle, so that the collection box 521 can be easily taken out, further improving the use effect of the device.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A PS plate oxidation device for improving oxidation efficiency, comprising a sulfuric acid pool (1), a guide mechanism (2) installed inside the sulfuric acid pool (1), and a PS plate body (3) arranged on the guide mechanism (2), wherein a sulfuric acid solution (4) is arranged inside the sulfuric acid pool (1), and characterized in that: A moving assembly (5) is installed on the sulfuric acid pool (1), and the moving assembly (5) comprises a fixed plate (502) fixed on one side of the sulfuric acid pool (1), a driving motor (501) installed on the inner side wall of the fixed plate (502) by bolts, and a rotating disk (503) fixed on the output end of the driving motor (501), a movable column (504) is fixed on the surface of the rotating disk (503), a fan-shaped gear frame (505) is rotatably connected to the surface of the fixed plate (502) via a rotating shaft, a strip groove is provided on the surface of the fan-shaped gear frame (505), and the movable column (504) is slidably connected in the strip groove provided in the fan-shaped gear frame (505), and a symmetrically arranged limiting ring (507) is fixed on the surface of the fixed plate (502), and two groups of the limiting rings (507) are slidably connected to the inside of the rack rod (506), and the rack rod (506) and the fan-shaped gear frame (505) are meshingly connected. The sulfuric acid pool (1) is slidably connected to two groups of symmetrically arranged drainage pipes (511), a plurality of equally spaced nozzles are fixed to the surface of the drainage pipe (511), a baffle (512) is fixed to one end of the drainage pipe (511), a spring (513) is wound around the surface of the drainage pipe (511), ropes (514) are fixed to both ends of the rack rod (506), one end of the rope (514) and the drainage pipe A liquid pump (508) is fixedly connected to a pipe (511), and a liquid inlet pipe (509) is fixedly installed on the surface of the sulfuric acid pool (1) through a rectangular plate. A liquid inlet pipe (510) is fixedly installed at the input end of the liquid pump (508), and a liquid inlet pipe (509) is arranged at one end of the liquid inlet pipe (510). A liquid discharge pipe (516) is fixedly installed at the output end of the liquid pump (508), and a hose (517) is fixedly installed between the liquid discharge pipe (516) and the liquid discharge pipe (511).
2. The PS plate oxidation device for improving oxidation efficiency according to claim 1, characterized in that: The two ends of the spring 1 (513) are respectively fixedly connected to the baffle plate (512) and the sulfuric acid pool (1); a movable hole matching the drain pipe 1 (511) is provided on the surface of the sulfuric acid pool (1); the drain pipe 1 (511) and the sulfuric acid pool (1) are slidably connected via the movable hole; the liquid inlet pipe 1 (509) is fixedly connected to the sulfuric acid pool (1) and communicates with the interior thereof.
3. The PS plate oxidation device for improving oxidation efficiency according to claim 2, characterized in that: A symmetrically arranged fixing block is fixed to one side of the inner wall of the fixing plate (502) close to the rope (514), and a limiting wheel (515) is rotatably connected between the two groups of fixing blocks via a rotating shaft, and the rope (514) is wound around the surface of the limiting wheel (515).
4. The PS plate oxidation device for improving oxidation efficiency according to claim 3 is characterized in that: A filter box (520) is fixedly installed between the first liquid inlet pipe (509) and the second liquid inlet pipe (510), a filter screen (519) is installed inside the filter box (520), and a blocking cover plate (518) is fixedly installed at the open end of the filter box (520) by means of bolts.
5. The PS plate oxidation device for improving oxidation efficiency according to claim 4 is characterized in that: A collection box (521) is placed inside the filter box (520) on one side close to the liquid inlet pipe 1 (509).
6. The PS plate oxidation device for improving oxidation efficiency according to claim 5, characterized in that: A rectangular groove is provided on one side of the collection box (521), and a pressing plate (522) is slidably connected in the rectangular groove. Two symmetrically arranged springs (523) are fixed between the pressing plate (522) and the collection box (521).