Liquid blocking roller assembly for fabric dyeing and dyeing device

By introducing a driving device into the fabric dyeing device, adjusting the position of the second roller to control the extrusion pressure of the fabric, the problem of imbalanced extrusion pressure in the prior art is solved, and flexible control and diversity of the fabric dyeing effect are achieved.

CN222666294UActive Publication Date: 2025-03-25SUINING XINLVZHOU PRINTING & DYEING CO
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Patent Information

Application Number
CN202421359746.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-25
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the existing fabric dyeing device, the extrusion pressure of the second roller depends on its own weight and cannot be adjusted, resulting in the inflexible dyeing effect of the fabric.

Method used

A liquid-blocking roller assembly for fabric dyeing is designed. By providing a driving device on the frame, the driving end is connected to the second roller, and the movement of the second roller towards or away from the first roller is realized, thereby adjusting the extrusion pressure on the fabric.

Benefits of technology

The precise interception and dyeing effect of excess liquid in fabric is achieved, the dyeing diversity of fabrics is improved, and the process scope of fabric production is expanded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid blocking roller assembly for fabric dyeing and a dyeing device, and belongs to the technical field of dyeing devices.The liquid blocking roller assembly comprises a rack, and a working space is arranged in the rack; the first roller is rotatably arranged in the working space; the second roller is rotatably and movably arranged in the working space, selectively moves towards the first roller and is in contact with the first roller; the driving device is connected with the rack and provided with a movable driving end, and the driving end is connected with the second roller and suitable for driving the second roller to move towards or away from the first roller. According to the liquid blocking roller assembly designed by the utility model, the driving device can drive the second roller wheel to move towards or away from the first roller wheel through the driving end, and the second roller wheel moves towards or away from the first roller wheel so as to control the extrusion force on the fabric.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dyeing devices, and in particular relates to a liquid blocking roller assembly for fabric dyeing and a dyeing device. Background Art

[0002] In the related art, the liquid intercepting roller assembly for fabric dyeing includes a first roller and a second roller. The second roller relies on its own gravity to stop against the first roller. When the dyed fabric passes through the first roller, the first roller cooperates with the second roller and squeezes the dyed fabric, thereby intercepting excess liquid on the fabric. However, the squeezing force on the fabric depends on the deadweight of the second roller and the squeezing force on the fabric cannot be adjusted. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a liquid blocking roller assembly for fabric dyeing. According to the liquid blocking roller assembly for fabric dyeing designed by the utility model, the driving device can drive the second roller to move toward or away from the first roller through the driving end, and the second roller moves toward or away from the first roller to control the squeezing force on the fabric.

[0004] The utility model also provides a dyeing device with the liquid intercepting roller assembly for fabric dyeing.

[0005] In order to achieve the above object, the utility model provides the following technical solutions:

[0006] The utility model provides a liquid blocking roller assembly for fabric dyeing, comprising: a frame, wherein a working space is arranged inside the frame; a first roller, wherein the first roller is rotatably arranged inside the working space; a second roller, wherein the second roller is rotatably and movably arranged inside the working space, wherein the second roller can selectively move toward the first roller and contact the first roller; and a driving device, wherein the driving device is connected to the frame and has a movable driving end, wherein the driving end is connected to the second roller and is suitable for driving the second roller to move toward or away from the first roller.

[0007] According to the liquid intercepting roller assembly for fabric dyeing of the utility model, a driving device is arranged on the frame, and the driving end of the driving device is connected to the second roller. The driving device can drive the second roller to move toward or away from the first roller through the driving end. The second roller moves toward or away from the first roller to control the squeezing force on the fabric, thereby achieving the effect of controlling the interception of excess liquid on the fabric, and at the same time, it can achieve the control of the dyeing effect of the fabric, thereby improving the dyeing diversity of the fabric, thereby expanding the process range of fabric production.

[0008] Furthermore, the driving device includes: a connecting rod, one end of which is rotatably connected to the frame, and the other end of which is rotatably connected to the second roller; a first driving member, which is connected to the frame, and has a first output end, and the first output end is connected to the connecting rod.

[0009] Furthermore, the first output end can selectively move toward or away from the first driving member, and the first output end is rotatably and movably connected to the connecting rod.

[0010] Furthermore, the first output end is rotatable relative to the first driving member, and the first output end is fixedly connected to the connecting rod.

[0011] Furthermore, the driving device includes: a second driving member, the second driving member has a second output end that can be selectively moved toward or away from the second driving member, and the second output end is connected to the second roller.

[0012] Furthermore, a roller is provided on the outer periphery of the first roller and / or the second roller.

[0013] Furthermore, limit blocks are respectively provided at both ends of the first roller and / or the second roller in the axial direction, and the limit blocks are suitable for limiting the axial movement of the roller relative to the first roller and / or the second roller.

[0014] Furthermore, it also includes: a pressure sensor, which is arranged on the first roller and / or the second roller, and is suitable for monitoring the pressure between the first roller and the second roller.

[0015] The dyeing device according to the utility model is briefly described below.

[0016] The dyeing device according to the utility model includes the liquid intercepting roller assembly for fabric dyeing as described in any one of the above embodiments. Since the dyeing device according to the utility model is provided with the liquid intercepting roller assembly for fabric dyeing of the above embodiment, the dyeing device can control the interception effect of excess liquid on the fabric and the dyeing effect of the fabric, thereby improving the dyeing diversity of the fabric and expanding the process range of fabric production.

[0017] Other advantages, objectives and features of the utility model will be described in the following description and will be apparent to those skilled in the art to some extent, or those skilled in the art can be taught from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the purpose, technical solution and beneficial effects of the utility model clearer, the utility model provides the following drawings for explanation:

[0019] Figure 1 It is a structural schematic diagram of the liquid blocking roller assembly of the utility model;

[0020] Figure 2 It is a side view of the liquid blocking roller assembly of the utility model;

[0021] Figure 3 It is an exploded view of the second roller of the utility model.

[0022] The following are marked in the accompanying drawings:

[0023] 1. Liquid blocking roller assembly;

[0024] 10. frame; 11. base; 12. support seat; 121. first sliding hole;

[0025] 20. First roller;

[0026] 30. second roller; 31. roller; 32. limit block;

[0027] 40. Driving device; 41. Connecting rod; 411. Second sliding hole; 42. First driving member. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the utility model and their descriptions are only used to explain the utility model and are not intended to limit the utility model.

[0029] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present invention. However, it is apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other examples, in order to avoid obscuring the present invention, well-known structures, circuits, materials or methods are not specifically described.

[0030] Throughout the specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout the specification do not necessarily all refer to the same embodiment or example. In addition, particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. In addition, it will be appreciated by those of ordinary skill in the art that the figures provided herein are for illustrative purposes and that the figures are not necessarily drawn to scale. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] In the description of the present invention, it should be understood that the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the scope of protection of the present invention.

[0032] Embodiment 1:

[0033] like Figure 1-Figure 3 As shown, the utility model provides a liquid blocking roller assembly 1 for fabric dyeing, comprising: a frame 10, a first roller 20, a second roller 30 and a driving device 40, a working space is arranged in the frame 10, the first roller 20 is rotatably arranged in the working space, the second roller 30 is rotatably and movably arranged in the working space, the second roller 30 can selectively move toward the first roller 20 and contact the first roller 20, the driving device 40 is connected to the frame 10 and has a movable driving end, the driving end is connected to the second roller 30 and is suitable for driving the second roller 30 to move toward or away from the first roller 20.

[0034] In some embodiments, a working space is provided in the frame 10. For example, the frame 10 may include a base 11 and two support seats 12. The two support seats 12 are respectively provided on both sides of the base 11 in the width direction, and the two support seats 12 extend in the height direction. A working space is defined between the base 11 and the two support seats 12. The two support seats 12 are respectively provided with first mounting holes facing each other, and the two ends of the first roller 20 in the axial direction are respectively rotatably provided in the first mounting holes. The driving device 40 is connected to the base 11 and / or the support seat 12. The driving end of the driving device 40 is connected to the second roller 30 and is suitable for driving the second roller 30 to move toward or away from the first roller 20.

[0035] It is worth noting that the driving device 40 is arranged outside the working space, and the two ends of the second roller 30 extend outside the working space respectively, and the two support seats 12 are respectively provided with first sliding holes 121 facing each other, and the second roller 30 can move along the extension direction of the first sliding holes 121. Therefore, the above arrangement can avoid interference between the driving device 40 and the first roller 20, thereby ensuring the normal operation of the liquid blocking roller assembly 1. At the same time, the above arrangement can also avoid contact between the liquid at the squeezed part on the fabric and the driving device 40, so that the driving device 40 can work normally, and can avoid corrosion of the driving device 40 by the liquid, thereby extending the service life of the driving device 40.

[0036] It is understandable that after dyeing, the fabric will enter between the first roller 20 and the second roller 30, and when the dyed fabric passes through the first roller 20, the first roller 20 and the second roller 30 cooperate and squeeze the dyed fabric, thereby intercepting excess liquid on the fabric. The driving device 40 can drive the second roller 30 to move toward or away from the first roller 20, that is, when the fabric is ready to enter between the first roller 20 and the second roller 30, the driving device 40 can work to move the driving end, and the driving end moves to move the second roller 30 away from the first roller 20, so that the fabric can smoothly enter between the first roller 20 and the second roller 30, avoiding the fabric from overcoming the gravity of the second roller 30 when entering between the first roller 20 and the second roller 30, improving the smoothness between the first roller 20 and the second roller 30 of the fabric, thereby improving the production efficiency of the fabric.

[0037] When at least part of the fabric is located between the first roller 20 and the second roller 30, the driving device 40 can work to move the driving end, and the movement of the driving end can move the second roller 30 toward the first roller 20, thereby controlling the pressure of the first roller 20 and the second roller 30 on the fabric, thereby controlling the interception effect of excess liquid on the fabric. It is worth noting that the amount of liquid remaining on the fabric will affect the dyeing effect of the fabric, and thus, the dyeing effect of the fabric can be controlled through the above settings.

[0038] According to the liquid intercepting roller assembly 1 for fabric dyeing of the utility model, a driving device 40 is arranged on the frame 10, and the driving end of the driving device 40 is connected to the second roller 30. The driving device 40 can drive the second roller 30 to move toward or away from the first roller 20 through the driving end. The second roller 30 moves toward or away from the first roller 20 to control the squeezing force on the fabric, thereby achieving the effect of controlling the interception of excess liquid on the fabric, and at the same time, it can achieve the control of the dyeing effect of the fabric, improve the dyeing diversity of the fabric, and thus expand the process range of fabric production.

[0039] It is worth mentioning that the liquid-blocking roller assembly 1 of the present application can prevent the operator from manually lifting the second roller 30, thereby reducing the operator's workload; and the driving device 40 works to lift the second roller 30, compared to the operator manually lifting the second roller 30, which can prevent the operator from climbing up and down, making it more convenient to lift the second roller 30, thereby improving the production efficiency of the fabric; at the same time, it can prevent the operator from contacting the dye (the dye is corrosive), thereby preventing the dye from affecting the operator's safety.

[0040] At the same time, in the actual production process, since the wool on the fabric will fall off more or less, and the second roller may not rotate when cooperating with the moving fabric (at this time, the second roller cooperates with the fabric in a scraper form), when the fabric passes through the first roller and the second roller, the wool on the fabric will gradually accumulate at the contact point between the second roller and the fabric, and when too much wool accumulates, the rotation of the second roller will be stuck, thereby causing the fabric movement speed to slow down or even stop, and then causing the fabric to get stuck during the production process.

[0041] On the other hand, with respect to the liquid intercepting roller assembly 1 of the present application, when the operator finds that the movement speed of the fabric slows down, the operator can control the driving device 40 to work and move the second roller 30 away from the first roller 20, so that the wool accumulated at the joint place between the second roller 30 and the fabric can pass through the second roller 30 smoothly, and after the movement speed of the fabric returns to normal, the driving device 40 is controlled to work and the second roller 30 is stopped against the fabric, thereby avoiding the fabric from getting stuck during the production process and improving the production efficiency of the fabric.

[0042] Embodiment 2:

[0043] In this embodiment, based on the first embodiment, the driving device 40 includes: a connecting rod 41 and a first driving member 42, one end of the connecting rod 41 is rotatably connected to the frame 10, the other end of the connecting rod 41 is rotatably connected to the second roller 30, the first driving member 42 is connected to the frame 10, and the first driving member 42 has a first output end, and the first output end is connected to the connecting rod 41.

[0044] In some embodiments, the connecting rod 41 is configured as the driving end, and the two ends of the connecting rod 41 are respectively provided with a first rotating portion and a second rotating portion, and the first rotating portion is suitable for being rotatably connected with the second roller 30. At this time, the first sliding hole 121 extends circumferentially with the center of the second rotating portion. Here, the first rotating portion can be configured as a first rotating hole, and the second roller 30 can be rotatably inserted into the first rotating hole; or the first rotating portion can be configured as a second rotating rod extending in the axial direction, and the second roller 30 is provided with a second rotating hole extending in the axial direction, and the second rotating rod can be rotatably received in the second rotating hole, which is not limited here. Similarly, the second rotating portion can be configured as a third rotating hole or a third rotating rod, and it is sufficient to ensure that the two ends of the connecting rod 41 are rotatably connected with the second roller 30 and the frame 10, respectively, which is not limited here.

[0045] It can be understood that the second roller 30 rotates with the second rotating part as the center, and the second roller 30 rotates to move toward or away from the first roller 20, thereby controlling the distance between the first roller 20 and the second roller 30, and further controlling the pressure of the first roller 20 and the second roller 30 on the fabric.

[0046] Compared with the second roller 30 simply moving linearly toward or away from the first roller 20, the second roller 30 rotates in the circumferential direction. The path traveled by the second roller 30 approaching the first roller 20 is longer, so that the distance between the second roller 30 and the first roller 20 can change more slowly, thereby making the pressure control of the first roller 20 and the second roller 30 on the fabric more precise.

[0047] Embodiment three:

[0048] In this embodiment, based on the second embodiment, the first output end can selectively move toward or away from the first driving member 42, and the first output end is rotatably and movably connected to the connecting rod 41. It can be understood that the first driving member 42 can be constructed as a cylinder, a linear motor, a hydraulic cylinder, etc., as long as the first output end can move toward or away from the first driving member 42, and no limitation is made here.

[0049] The first driving member 42 is arranged on the frame 10, and the first output end is rotatably and movably connected to the connecting rod 41. Here, the first output end can be connected to any position between the first rotating part and the second rotating part of the connecting rod 41, and there is no limitation here. For example, a second sliding hole 411 is arranged between the connecting rods 41, and the extension direction of the second sliding hole 411 is parallel to the extension direction of the connecting rod 41. The free end of the first output end is provided with a sliding rod, and the sliding rod is movably and rotatably arranged in the second sliding hole 411.

[0050] Through the above arrangement, the present application can convert the linear movement of the first output end into the circumferential rotation of the second roller 30, so that the second roller 30 can rotate circumferentially with the center of the second rotating part, and then the second roller 30 can selectively move toward or away from the first roller 20.

[0051] Embodiment 4:

[0052] In this embodiment, on the basis of the second embodiment, the first output end can rotate relative to the first driving member 42, and the first output end is fixedly connected to the connecting rod 41. It can be understood that the first driving member 42 can be constructed as a rotating motor, etc., as long as the first output end can rotate relative to the first driving member 42, and no limitation is made here. At this time, the first driving member 42 is connected to the frame 10, and the first output end of the first driving member 42 is fixedly connected to the second rotating part of the connecting rod 41. The operation of the first driving member 42 can rotate the first output end, and the rotation of the first output end can drive the second rotating part to rotate. At this time, the connecting rod 41 rotates around the second rotating part, and at the same time, the second roller 30 follows the connecting rod 41 to rotate around the second rotating part.

[0053] Embodiment five:

[0054] In this embodiment, based on the first embodiment, the driving device 40 includes: a second driving member having a second output end that can selectively move toward or away from the second driving member, and the second output end is connected to the second roller 30 .

[0055] In some embodiments, the second driving member can be constructed as a linear motor, a cylinder or a hydraulic cylinder, etc., as long as the second output end can be oriented toward or away from the second driving member, and there is no limitation here. The second output end is rotatably connected to the second roller 30. At this time, the second output end, the second roller 30, and the first roller 20 are located in the same plane. When the second driving member is working, the second output end can move toward or away from itself, and the second driving end moves and drives the second roller 30 to move toward or away from the first roller 20, thereby controlling the distance between the first roller 20 and the second roller 30, and further controlling the pressure of the first roller 20 and the second roller 30 on the fabric.

[0056] Embodiment six:

[0057] In this embodiment, on the basis of the first embodiment, the outer periphery of the first roller 20 and / or the second roller 30 is provided with a roller 31. It can be understood that the outer periphery of the first roller 20 can be provided with a roller 31; the outer periphery of the second roller 30 can be provided with a roller 31; or the outer periphery of both the first roller 20 and the second roller 30 can be provided with a roller 31, which is not limited here.

[0058] The design of the roller 31 can protect and enhance the surface properties of the first roller 20 and / or the second roller 30, that is, the above-mentioned arrangement can avoid direct contact between the first roller 20 and / or the second roller 30 and the fabric, reduce the wear on the first roller 20 and / or the second roller 30, and the rotation ability of the roller 31 is stronger than that of the first roller 20 and / or the second roller 30, thereby improving the uniform distribution of liquid on the fabric and the stability of the fabric when passing through.

[0059] According to some embodiments of the utility model, the first roller 20 and / or the second roller 30 are respectively provided with limit blocks 32 at both ends in the axial direction, and the limit blocks 32 are suitable for limiting the axial movement of the roller 31 relative to the first roller 20 and / or the second roller 30. It can be understood that the limit blocks 32 are suitable for abutting against the roller 31 when the roller 31 moves in the axial direction relative to the first roller 20 or the second roller 30, thereby preventing the roller 31 from moving in the axial direction relative to the first roller 20 or the second roller 30, improving the setting stability of the roller 31, and thus improving the working stability of the liquid blocking roller assembly 1.

[0060] According to some embodiments of the utility model, the liquid blocking roller assembly 1 further includes: a pressure sensor, which is disposed on the first roller 20 and / or the second roller 30, and is suitable for monitoring the pressure between the first roller 20 and the second roller 30. It can be understood that the pressure sensor can monitor the pressure between the first roller 20 and the second roller 30 in real time, and the operator can control the distance between the first roller 20 and the second roller 30 according to the value displayed by the pressure sensor, so as to achieve accurate control of the squeezing force of the first roller 20 and the second roller 30 on the fabric.

[0061] Preferably, the pressure sensor is electrically connected to the driving device 40, whereby the pressure sensor can control the operation of the driving device 40 in real time according to the pressure between the first roller 20 and the second roller 30, thereby achieving real-time control of the squeezing force of the first roller 20 and the second roller 30 on the fabric, thereby ensuring that the fabric is subjected to the same squeezing force during the production process, that is, the above-mentioned arrangement can ensure that the amount of liquid intercepted by the fabric is the same when the fabric passes through the liquid intercepting roller assembly 1, thereby ensuring the dyeing consistency of the fabric.

[0062] Embodiment seven:

[0063] like Figure 1 As shown, the utility model provides a dyeing device, which includes the liquid intercepting roller assembly 1 for fabric dyeing as described in any one of the above embodiments. Since the dyeing device according to the utility model is provided with the liquid intercepting roller assembly 1 for fabric dyeing of the above embodiment, the dyeing device can control the interception effect of excess liquid on the fabric, and can control the dyeing effect of the fabric, thereby improving the dyeing diversity of the fabric and expanding the process range of fabric production.

[0064] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.

Claims

1. A liquid blocking roller assembly for fabric dyeing, characterized in that: include: A frame (10), wherein a working space is provided in the frame (10); A first roller (20), the first roller (20) being rotatably disposed in the working space; a second roller (30), the second roller (30) being rotatably and movably disposed in the working space, the second roller (30) being selectively movable toward the first roller (20) and in contact with the first roller (20); A driving device (40) is connected to the frame (10) and has a movable driving end, wherein the driving end is connected to the second roller (30) and is suitable for driving the second roller (30) to move toward or away from the first roller (20).

2. The liquid blocking roller assembly for fabric dyeing according to claim 1, characterized in that: The driving device (40) comprises: A connecting rod (41), one end of the connecting rod (41) being rotatably connected to the frame (10), and the other end of the connecting rod (41) being rotatably connected to the second roller (30); A first driving member (42), the first driving member (42) is connected to the frame (10), the first driving member (42) has a first output end, and the first output end is connected to the connecting rod (41).

3. The liquid blocking roller assembly for fabric dyeing according to claim 2, characterized in that: The first output end can selectively move toward or away from the first driving member (42), and the first output end is rotatably and movably connected to the connecting rod (41).

4. The liquid blocking roller assembly for fabric dyeing according to claim 2, characterized in that: The first output end is rotatable relative to the first driving member (42), and the first output end is fixedly connected to the connecting rod (41).

5. The liquid blocking roller assembly for fabric dyeing according to claim 1, characterized in that: The driving device (40) comprises: A second driving member, wherein the second driving member has a second output end which can be selectively moved toward or away from the second driving member, and the second output end is connected to the second roller (30).

6. The liquid blocking roller assembly for fabric dyeing according to claim 1, characterized in that: A roller (31) is sleeved on the outer circumference of the first roller (20) and / or the second roller (30).

7. The liquid blocking roller assembly for fabric dyeing according to claim 6, characterized in that: The first roller (20) and / or the second roller (30) are respectively provided with limit blocks (32) at both ends in the axial direction, and the limit blocks (32) are suitable for limiting the axial movement of the roller (31) relative to the first roller (20) and / or the second roller (30).

8. The liquid blocking roller assembly for fabric dyeing according to claim 1, characterized in that: Also includes: A pressure sensor is provided on the first roller (20) and / or the second roller (30), and the pressure sensor is suitable for monitoring the pressure between the first roller (20) and the second roller (30).

9. A dyeing device, characterized in that: The invention comprises a liquid blocking roller assembly (1) for fabric dyeing as claimed in any one of claims 1 to 8.