Corner cutting device for non-woven fabric processing and production
By designing synchronous components and pressurized components in the corner cutting device for non-woven fabric processing and production, the problems of synchronous rotation of the reel shaft and the limit of the material are solved, and the consistency of winding tension and density and safe extrusion of the material are achieved, and the production quality and safety are improved.
Patent Information
- Application Number
- CN202421437629.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing corner cutting device for non-woven fabric processing and production is difficult to rotate the two sets of rolling shafts simultaneously, and it is not convenient to limit the rolling material, resulting in inconsistent winding tension and density, which easily leads to edge and corner cutting offset.
A corner cutting device for non-woven fabric processing and production is designed, using synchronous components and pressurized components. The synchronization assembly drives the reel shaft to rotate simultaneously through the transmission shaft, transmission wheel and rack belt to ensure that the winding tension and density are consistent. The pressurized assembly limits and squeezes the coil through a limit sleeve, limiting bolt and pressing block to prevent side deformation or damage caused by excessive pressure.
The two sets of reel shafts are rotated simultaneously to ensure the uniform tension and density of reel, avoid corner cutting offset, and improve the production quality and safety of the corner cutting device for non-woven fabric processing and production.
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Figure CN222666378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-woven fabric corner cutting, in particular to a corner cutting device for non-woven fabric processing and production. Background Art
[0002] Non-woven fabrics, also known as non-woven fabrics, needle-punched cotton, needle-punched non-woven fabrics, etc., are made of polyester fiber and polyester fiber. They are made through a needle-punching process and can be made into different thicknesses, feels, hardness, etc. Non-woven fabrics are moisture-proof, breathable, flexible, thin, flame-retardant, non-toxic and tasteless, low-priced, and recyclable. They can be used in different industries, such as sound insulation, heat insulation, electric heaters, masks, clothing, medical, filling materials, etc. The corner cutting device used in the processing and production of non-woven fabrics is a device used to remove the corners of non-woven fabric rolls. In the production process of non-woven fabrics, the corners of the rolls are usually irregular or redundant parts that need to be cut off to obtain neat product edges. Using the corner cutting device, non-woven fabric manufacturers can effectively handle the corners of the rolls, improve product quality and production efficiency, and reduce waste and labor costs.
[0003] In actual use, the existing corner cutting device for non-woven fabric processing and production is not convenient for synchronously rotating the two sets of winding shafts, and it is difficult to ensure that the winding tension and density on the winding shafts are consistent.
[0004] After searching the existing patents: An edge and corner cutting device for non-woven fabric processing and production (publication number: CN218969627U), including a support base, a first threaded rod is arranged on the top of the support base, and two first sliders are threadedly connected to the outer side of the first threaded rod, and the movement directions of the two first sliders are opposite, and a second slider is slidably connected to one side of the first slider. In the edge and corner cutting device for non-woven fabric processing and production, a first motor drives the first threaded rod to rotate, and the rotation of the first threaded rod drives the two first sliders to move relative to each other, the movement of the first slider drives the movement of the second slider, the movement of the second slider drives the movement of the third slider, the movement of the third slider drives the movement of the rotating rod, and the movement of the rotating rod drives the movement of the flattening roller to flatten the non-woven fabric to avoid uneven incisions or inaccurate dimensions when cutting the non-woven fabric due to uneven non-woven fabric.
[0005] Although the above patent achieves the goal of flattening the non-woven fabric to avoid uneven cuts or inaccurate dimensions when cutting the non-woven fabric due to its unevenness, it is not convenient for limiting the roll material, and the pressure of squeezing the roll material is too high, which can easily cause deformation or damage to the side.
[0006] Therefore, it is necessary to invent a nonwoven fabric processing and production corner cutting device to solve the above problems. Utility Model Content
[0007] 1. Technical issues to be solved
[0008] The technical problem solved by the utility model is to provide a non-woven fabric processing and production edge cutting device which is highly practical, can be simply operated, and has a relatively simple structure, thereby solving the problems of the inconvenience of synchronously rotating the two sets of winding shafts and limiting the position of the roll material raised in the above-mentioned background technology.
[0009] (II) Technical solution
[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a corner cutting device for non-woven fabric processing and production, comprising a slitting machine body, one side of the slitting machine body is fixedly connected to a bottom bracket, the top surfaces of the slitting machine body and the bottom bracket are fixedly connected to two groups of support seats, the internal rotation of the support seat is connected to a winding shaft, one side of the slitting machine body is threadedly connected to a support frame, one end of the support frame is fixedly connected to a protective shell, the interior of the protective shell is sleeved with a driving motor A, the output end of the driving motor A is fixedly connected to a synchronization component, four groups of pressurizing components are slidably connected to the surface of the winding shaft, the top surface of the other side of the slitting machine body is fixedly connected to a fixed seat, the internal thread of the fixed seat is connected to a lifting component, the internal rotation of the lifting component is connected to a slitting roller, the surface of the slitting roller is magnetically connected to a plurality of groups of magnetic rings, and one side of the magnetic ring is fixedly connected to a cutting knife.
[0011] As a further solution of the utility model, the synchronization component includes a transmission shaft fixedly connected to the output end of the driving motor A, and two sets of transmission wheels are sleeved on the surface of the transmission shaft. The surface of the transmission wheel is meshed with a rack belt, and the inside of the rack belt is meshed with a connecting wheel, which is convenient for driving the winding shaft to rotate.
[0012] As a further solution of the utility model, the pressurizing assembly includes a pressurizing sleeve slidably connected to the surface of the winding shaft, the surface of the pressurizing sleeve is sleeved with a connecting sleeve, one end of the connecting sleeve is fixedly connected to a fixing ring, one side of the fixing ring is fixedly connected to a spring, one side of the spring is fixedly connected to a limiting sleeve, and the limiting sleeve facilitates the fixing and limiting of the coil.
[0013] As a further solution of the utility model, the lifting assembly includes a threaded rod threadedly connected to the inside of the fixing seat, and the bottom end of the threaded rod is rotatably connected to a sliding block, which facilitates lifting and lowering inside the fixing seat.
[0014] As a further solution of the utility model, one end of the slitting roller is fixedly connected to a driving motor B, and a motor housing is sleeved on the surface of the driving motor B, and the motor housing is convenient for protecting the driving motor B.
[0015] As a further solution of the utility model, the slitting machine body is internally rotatably connected with two groups of rotating rollers, the top surface of the slitting machine body is fixedly connected with two groups of connecting seats, and the connecting seats are internally rotatably connected with transmission rollers, which facilitate the conveying of non-woven fabrics.
[0016] As a further solution of the utility model, the surface of the limiting sleeve is threadedly connected to a limiting bolt, and the bottom of the limiting bolt is rotatably connected to a pressure block, which is convenient for squeezing the winding shaft to fix it.
[0017] (III) Beneficial effects
[0018] The utility model provides a corner cutting device for non-woven fabric processing and production, which has the following beneficial effects:
[0019] 1. The corner cutting device for non-woven fabric processing and production, through the setting of the synchronous component, uses the magnetic ring to adjust the position of the cutter when the device transmits and cuts the non-woven fabric from one side of the slitting roller, cuts off the corners of excess size, and cuts them into different specifications, and then passes through the transmission roller to the rotating roller, and then the slit non-woven fabrics are respectively wound on two sets of winding shafts, and then the driving motor A is started to drive the transmission shaft to rotate, and then drive the two sets of transmission wheels, and drive the connecting wheel through the rack belt, so as to achieve the effect of synchronously rotating the two sets of winding shafts, ensure that the winding tension and density on the winding shaft are consistent, avoid uneven tension or inconsistent tightness of the coil, resulting in offset of corner cutting, and improve the production quality of the corner cutting device for non-woven fabric processing and production.
[0020] 2. The device for cutting off corners for processing and producing non-woven fabrics, through the setting of a pressure component, pulls the limiting sleeve to a suitable position when the non-woven fabric is rolled up, and the limiting bolt is threadedly rotated on the limiting sleeve to squeeze the pressure block to fix it. At the same time, the pressure sleeve squeezes the surface of the non-woven fabric roll to limit it, and the pressure is transmitted to the spring through the connecting sleeve. The spring is deformed by the force to generate elastic force, thereby achieving the effect of limiting the roll, preventing the roll from being squeezed under excessive pressure, causing deformation or damage of the side, and improving the safety of the device for cutting off corners for processing and producing non-woven fabrics. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the split structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the synchronization component of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the pressurizing component of the utility model.
[0025] In the figure: 1. Slitting machine body; 2. Bottom bracket; 3. Support seat; 4. Winding shaft; 5. Support frame; 6. Protective shell; 7. Driving motor A; 8. Synchronous component; 801. Transmission shaft; 802. Transmission wheel; 803. Rack belt; 804. Connecting wheel; 9. Pressurizing component; 901. Pressurizing sleeve; 902. Connecting sleeve; 903. Fixing ring; 904. Spring; 905. Limiting sleeve; 10. Fixing seat; 11. Lifting component; 1101. Threaded rod; 1102. Sliding block; 12. Slitting roller; 13. Magnetic ring; 14. Cutter; 15. Driving motor B; 16. Motor shell; 17. Rotating roller; 18. Connecting seat; 19. Transmission roller; 20. Limiting bolt; 21. Pressurizing block. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 4 The utility model provides a technical solution: a corner cutting device for non-woven fabric processing and production, including a slitting machine body 1, one side of the slitting machine body 1 is fixedly connected with a bottom bracket 2, the top surfaces of the slitting machine body 1 and the bottom bracket 2 are fixedly connected with two groups of support seats 3, the internal rotation of the support seat 3 is connected with a winding shaft 4, one side of the slitting machine body 1 is threadedly connected with a support frame 5, one end of the support frame 5 is fixedly connected with a protective shell 6, the interior of the protective shell 6 is sleeved with a driving motor A7, and the output end of the driving motor A7 is fixedly connected with a synchronization component 8. Through the setting of the synchronization component 8, the effect of synchronously rotating the two groups of winding shafts 4 is achieved, ensuring that the winding tension and density on the winding shaft 4 are consistent, and avoiding the occurrence of tension inconsistency. The uniformity or inconsistency of the tightness of the coiled material leads to the deviation of the cutting of the corners, which improves the production quality of the corner cutting device for non-woven fabric processing and production. The surface of the reel 4 is slidably connected with four groups of pressure components 9. The setting of the pressure component 9 achieves the effect of limiting the coiled material, prevents the excessive pressure of the extruded coiled material, and causes the side deformation or damage, thereby improving the safety of the corner cutting device for non-woven fabric processing and production. The top surface of the other side of the slitting machine body 1 is fixedly connected with a fixing seat 10, and the internal thread of the fixing seat 10 is connected with a lifting component 11. The internal rotation of the lifting component 11 is connected with a slitting roller 12, and the surface of the slitting roller 12 is magnetically connected with a plurality of groups of magnetic rings 13, and one side of the magnetic ring 13 is fixedly connected with a cutter 14;
[0028] The synchronization component 8 includes a transmission shaft 801 fixedly connected to the output end of the driving motor A7, and two sets of transmission wheels 802 are sleeved on the surface of the transmission shaft 801. The surface of the transmission wheel 802 is meshed with a rack belt 803, and the interior of the rack belt 803 is meshed with a connecting wheel 804. The setting of the connecting wheel 804 plays a role in driving the winding shaft 4 to rotate;
[0029] The pressurizing assembly 9 includes a pressurizing sleeve 901 slidably connected to the surface of the winding shaft 4, a connecting sleeve 902 is sleeved on the surface of the pressurizing sleeve 901, one end of the connecting sleeve 902 is fixedly connected to a fixing ring 903, one side of the fixing ring 903 is fixedly connected to a spring 904, one side of the spring 904 is fixedly connected to a limiting sleeve 905, and the setting of the limiting sleeve 905 plays a role in fixing and limiting the coil;
[0030] The lifting assembly 11 includes a threaded rod 1101 threadedly connected to the interior of the fixing seat 10, and the bottom end of the threaded rod 1101 is rotatably connected to a sliding block 1102, and the setting of the sliding block 1102 plays a role of lifting inside the fixing seat 10;
[0031] One end of the slitting roller 12 is fixedly connected to a driving motor B15, and a motor housing 16 is sleeved on the surface of the driving motor B15. The motor housing 16 protects the driving motor B15.
[0032] Two groups of rotating rollers 17 are rotatably connected inside the slitting machine body 1, and two groups of connecting seats 18 are fixedly connected to the top surface of the slitting machine body 1. The connecting seats 18 are rotatably connected inside with transmission rollers 19. The setting of the transmission rollers 19 plays a role in conveying nonwoven fabrics.
[0033] The surface of the limiting sleeve 905 is threadedly connected to the limiting bolt 20 , and the bottom of the limiting bolt 20 is rotatably connected to a pressure block 21 . The setting of the pressure block 21 plays a role in squeezing and fixing the winding shaft 4 .
[0034] In the utility model, the working steps of the device are as follows:
[0035] The first step: when the device transfers the non-woven fabric from one side of the slitting roller 12, the position of the cutter 14 is adjusted by the magnetic ring 13 to cut off the corners of the excess size and cut into different specifications, and then passes through the transmission roller 19 to the rotating roller 17, and then the cut non-woven fabric is respectively wound on the two sets of winding shafts 4;
[0036] Step 2: Start the driving motor A7 to drive the transmission shaft 801 to rotate, and then drive the two sets of transmission wheels 802, and drive the connecting wheel 804 through the rack belt 803;
[0037] The third step: when the non-woven fabric is rolled up, the limiting sleeve 905 is pulled to a suitable position, and the limiting bolt 20 is rotated on the limiting sleeve 905 to screw and squeeze the pressure block 21 to fix it. At the same time, the pressure sleeve 901 squeezes the surface of the non-woven fabric roll to limit it, and the pressure is transmitted to the spring 904 through the connecting sleeve 902. The spring 904 is deformed by the force to generate elastic force.
[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0039] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for cutting edges and corners for nonwoven fabric processing and production, comprising a slitting machine body (1), characterized in that: A bottom bracket (2) is fixedly connected to one side of the slitting machine body (1), and two groups of support seats (3) are fixedly connected to the top surfaces of the slitting machine body (1) and the bottom bracket (2), and a reel (4) is rotatably connected to the inside of the support seat (3). A support frame (5) is threadedly connected to one side of the slitting machine body (1), and one end of the support frame (5) is fixedly connected to a protective shell (6), and a driving motor A (7) is sleeved inside the protective shell (6), and the output end of the driving motor A (7) is fixedly connected to the output end of the driving motor A (7). A synchronous component (8) is connected, the surface of the winding shaft (4) is slidably connected to four groups of pressure components (9), the top surface of the other side of the slitting machine body (1) is fixedly connected to a fixed seat (10), the internal thread of the fixed seat (10) is connected to a lifting component (11), the internal rotation of the lifting component (11) is connected to a slitting roller (12), the surface of the slitting roller (12) is magnetically connected to a plurality of groups of magnetic rings (13), and one side of the magnetic ring (13) is fixedly connected to a cutter (14).
2. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 1, characterized in that: The synchronization component (8) comprises a transmission shaft (801) fixedly connected to the output end of the driving motor A (7); two sets of transmission wheels (802) are sleeved on the surface of the transmission shaft (801); a rack belt (803) is meshed on the surface of the transmission wheel (802); and a connecting wheel (804) is meshed inside the rack belt (803).
3. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 1, characterized in that: The pressurizing assembly (9) comprises a pressurizing sleeve (901) slidably connected to the surface of the winding shaft (4); a connecting sleeve (902) is sleeved on the surface of the pressurizing sleeve (901); one end of the connecting sleeve (902) is fixedly connected to a fixing ring (903); one side of the fixing ring (903) is fixedly connected to a spring (904); and one side of the spring (904) is fixedly connected to a limiting sleeve (905).
4. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 1, characterized in that: The lifting assembly (11) comprises a threaded rod (1101) threadedly connected to the interior of the fixing seat (10), and the bottom end of the threaded rod (1101) is rotatably connected to a sliding block (1102).
5. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 1, characterized in that: One end of the slitting roller (12) is fixedly connected to a driving motor B (15), and a motor housing (16) is sleeved on the surface of the driving motor B (15).
6. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 1, characterized in that: The slitting machine body (1) is internally rotatably connected to two groups of rotating rollers (17), the top surface of the slitting machine body (1) is fixedly connected to two groups of connecting seats (18), and the connecting seats (18) are internally rotatably connected to transmission rollers (19).
7. The device for cutting off edges and corners for nonwoven fabric processing and production according to claim 3, characterized in that: The surface of the limiting sleeve (905) is threadedly connected to a limiting bolt (20), and the bottom of the limiting bolt (20) is rotatably connected to a pressure block (21).
Citation Information
Patent Citations
Corner cutting device for non-woven fabric processing and production
CN218969627U