Novel release flare head burner

Abstract

The utility model discloses a novel release flare head combustor, and relates to the technical field of flare heads. The device comprises a flange, an outer pipe is fixedly connected to one end of the flange, a limiting platform is fixedly connected to the top of the outer pipe, pulleys are rotationally connected to the two sides of the limiting platform, a sliding way is formed in the outer side of the outer pipe, and a sliding table is slidably connected to the interior of the sliding way; a sliding table is arranged on the outer pipe, a pulley is arranged on the sliding table, lifting mechanisms are fixedly connected to the two sides of the sliding table, each lifting mechanism comprises a pull wire, one end, wound around the pulley, of each pull wire is fixedly connected with a hinge wheel, and a support is arranged between each hinge wheel and the outer pipe. Compared with the prior art, a safer and more efficient operation process is achieved, the safety and convenience of operation are remarkably improved, meanwhile, the stability and reliability of equipment are ensured, and workers are prevented from climbing to work.

Description

Technical Field

[0001] The utility model relates to the technical field of flare heads, in particular to a novel venting flare head burner. Background Art

[0002] The venting flare system is mainly used in the oil, natural gas, chemical, metallurgy and other industries. Its main function is to discharge and burn the exhaust gas generated in the production process and the combustible gas discharged in the accident state. It is an auxiliary production equipment used to ensure the safe production of process equipment in the natural gas gathering and transportation process. It is also one of the important facilities for HSE management. At the same time, during the well pressure separation and discharge or blowout process of oil and natural gas drilling projects, the exhaust gas contains a large amount of harmful gases, which need to be ignited and harmlessly treated. Therefore, an ignition device will be used, usually a blowout ignition device and a separator ignition device. The existing new type of venting flare head burner requires the staff to climb to the top of the burner to perform welding operations. This process is not only time-consuming and labor-intensive, but also has significant safety hazards, posing a considerable threat to the personal safety of the staff. Utility Model Content

[0003] Based on this, the purpose of the utility model is to provide a novel venting torch head burner to solve the technical problem that the torch head burner requires workers to personally climb to the top of the burner to perform welding operations.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of venting flare head burner, comprising a flange, one end of the flange is fixedly connected to an outer tube, the top of the outer tube is fixedly connected to a limiting platform, both sides of the limiting platform are rotatably connected to pulleys, a slideway is provided on the outside of the outer tube, the inside of the slideway is slidably connected to a sliding table, both sides of the sliding table are fixedly connected to a lifting mechanism, the lifting mechanism comprises a pull wire, one end of the pull wire is passed around the pulley and is fixedly connected to a hinge wheel, and a bracket is arranged between the hinge wheel and the outer tube.

[0005] By adopting the above technical solution, key components such as the wind shield can be installed on the ground first and then raised and fixed through simple operations, thereby eliminating the need for workers to climb to the top of the burner to perform high-altitude welding operations.

[0006] Furthermore, a ratchet is rotatably connected to the top of the bracket, and a tooth groove is provided on the hinge wheel, and the tooth groove is matched with the ratchet.

[0007] By adopting the above technical solution, a reliable locking mechanism is introduced for the lifting mechanism of the new venting flare head burner, allowing the user to fix the position of the sliding table by engaging the pawl with the tooth groove after the sliding table is raised to the required height, preventing it from sliding down due to gravity or external force, thereby ensuring safety and stability during operation.

[0008] Furthermore, the bracket is rotatably connected to the hinge wheel, a turning handle is provided on one side of the bracket, and the turning handle is fixedly connected to the hinge wheel.

[0009] By adopting the above technical solution, direct and efficient control of the lifting mechanism of the new venting flare head burner is achieved, allowing the user to drive the hinge wheel by simply rotating the handle, and then pull the pull wire to achieve precise lifting and lowering adjustment of the sliding table, which not only simplifies the operation process, but also improves the accuracy and convenience of adjustment.

[0010] Furthermore, connecting rods are fixedly connected around the sliding platform, and the outer sides of the connecting rods are connected to a windshield via bolts.

[0011] By adopting the above technical solution, the stable installation and simple adjustment mechanism of the wind shield are effectively realized, which not only ensures the stability of the wind shield during the lifting process, but also effectively prevents shaking or falling off caused by wind or other external forces, thereby ensuring the safe operation of the equipment.

[0012] Furthermore, a plurality of connecting rods are provided, and the plurality of connecting rods are evenly arranged in a ring shape.

[0013] By adopting the above technical solution, the uniform annular arrangement ensures that the windshield is subjected to balanced force in all directions, thereby avoiding deformation or damage caused by excessive local force, and ensuring the stable operation and long-term durability of the equipment in various environments.

[0014] Furthermore, four slideways are provided, and the four slideways are evenly arranged in a ring shape with equal distances.

[0015] By adopting the above technical solution, the evenly arranged slideways can ensure that the sliding platform remains balanced during the vertical lifting process and prevent tilting or jamming, thereby improving the smoothness and reliability of the entire lifting system.

[0016] Furthermore, two lifting mechanisms are provided, and the two lifting mechanisms are arranged in a mirror image structure.

[0017] By adopting the above technical solution, the mirror structure ensures that the sliding table is evenly stressed during the vertical lifting process, effectively avoiding tilting or instability caused by uneven force, thereby ensuring that key components such as the windshield safely and accurately reach the designated position.

[0018] Furthermore, a base is fixedly connected to one side of the bottom of the outer tube, and a motor is fixedly connected to the top of the base.

[0019] By adopting the above technical solution, a stable and integrated electric lifting system is provided for the new venting flare head burner, ensuring that the motor as the power source of the lifting mechanism can be stably installed at the base position of the equipment, thereby ensuring the smoothness and stability of the entire lifting process.

[0020] Furthermore, the output end of the motor is fixedly connected to a driving pulley, the driving pulley is connected to a driven pulley via a belt, and the driven pulley is fixedly connected to a hinge wheel of one of the lifting mechanisms.

[0021] By adopting the above technical solution, the power generated by the motor is effectively transmitted to the lifting mechanism through the pulley and belt system, making the lifting action of the sliding table smoother and more controllable, which not only improves the accuracy and response speed of the lifting process, but also increases the overall efficiency and reliability of the system.

[0022] Furthermore, a driving gear is fixedly connected to one side of the driving pulley, a driven gear is meshed with one side of the driving gear, and the driven gear is fixedly connected to a hinge wheel of another lifting mechanism.

[0023] By adopting the above technical solution, a dual power output mechanism is realized, so that the power generated by the motor not only drives one lifting mechanism through the pulley system, but also synchronously drives the other lifting mechanism through the gear transmission system, thereby achieving coordinated operation and power balance of the two lifting mechanisms, ensuring that the lifting action of the sliding table is more balanced and smooth, and improving the stability and reliability of the operation.

[0024] In summary, the utility model mainly has the following beneficial effects:

[0025] 1. The utility model realizes a safer and more efficient operation process by setting flanges, outer tubes, limit platforms and lifting mechanisms, and by improving the lifting and installation mechanisms, which significantly improves the safety and convenience of the operation, while ensuring the stability and reliability of the equipment, preventing workers from climbing to work, effectively protecting the personal safety of the workers, and reducing their workload;

[0026] 2. The utility model not only ensures the stability and safety of the new venting flare head burner during use by providing a bracket, a ratchet and a tooth groove, but also can quickly unlock and lift the equipment when it is necessary to lift it, thereby improving the flexibility and convenience of equipment operation;

[0027] 3. The utility model realizes an efficient and accurate power transmission system by arranging a motor, a driving pulley, a driven pulley, a driving gear and a driven gear, allowing the power of the motor to be smoothly and effectively distributed to the lifting mechanism through different transmission mechanisms, ensuring that the lifting action of the sliding table is both stable and accurate, improving the controllability and response speed of the operation, reducing the need for manual operation, and making the lifting process more convenient and safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0029] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0030] Figure 3 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0031] Figure 4 It is a rear perspective structural schematic diagram of the second embodiment of the utility model.

[0032] In the figure: 1. flange; 2. outer tube; 3. limit platform; 4. slideway; 5. sliding table; 6. lifting mechanism; 601. pull wire; 602. hinge wheel; 603. bracket; 604. ratchet; 605. tooth groove; 606. turning handle; 7. connecting rod; 8. bolt; 9. wind shield; 10. base; 11. motor; 12. driving pulley; 13. driven pulley; 14. driving gear; 15. driven gear; 16. pulley. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0034] The following describes an embodiment of the utility model based on its overall structure.

[0035] Embodiment 1:

[0036] A new type of venting flare head burner, such as Figure 1-Figure 4As shown, it includes a flange 1, one end of the flange 1 is fixedly connected to an outer tube 2, the top of the outer tube 2 is fixedly connected to a limiting platform 3, both sides of the limiting platform 3 are rotatably connected to pulleys 16, a slideway 4 is provided on the outside of the outer tube 2, the inside of the slideway 4 is slidably connected to a sliding table 5, both sides of the sliding table 5 are fixedly connected to a lifting mechanism 6, the lifting mechanism 6 includes a pull wire 601, one end of the pull wire 601 passing around the pulley 16 is fixedly connected to a hinge wheel 602, and a bracket 603 is arranged between the hinge wheel 602 and the outer tube 2, allowing key components such as the wind shield 9 to be installed on the ground in advance and lifted and fixed through simple operations, thereby eliminating the need for workers to climb to the top of the burner for high-altitude welding operations. At the same time, the introduction of the lifting mechanism 6 provides a smooth and controllable power for the lifting and lowering of the sliding table 5, ensuring the safety and accuracy of the operation, not only reducing the time cost and physical labor intensity of installation and maintenance operations, but also greatly reducing the safety risks that workers may face during high-altitude operations.

[0037] See also Figure 1 , Figure 2 and Figure 3 The top of the bracket 603 is rotatably connected with a ratchet 604, and a tooth groove 605 is provided on the hinge wheel 602. The tooth groove 605 and the ratchet 604 are adapted to each other, and a reliable locking mechanism is introduced for the lifting mechanism of the new venting flare head burner. After the sliding platform 5 is raised to the required height, the user is allowed to fix the position of the sliding platform by engaging the ratchet 604 with the tooth groove 605 to prevent it from sliding down due to gravity or external force, thereby ensuring safety and stability during operation. At the same time, the user can lock and unlock the sliding platform 5 by simply rotating the ratchet 604, which greatly improves the flexibility of equipment adjustment and meets the requirements of different operating heights.

[0038] See also Figure 1 , Figure 2 and Figure 3 The bracket 603 and the hinge wheel 602 are rotatably connected, and a handle 606 is provided on one side of the bracket 603. The handle 606 and the hinge wheel 602 are fixedly connected, which realizes direct and efficient control of the lifting mechanism of the new venting flare head burner, allowing the user to drive the hinge wheel 602 by simply rotating the handle 606, and then pull the pull wire 601 to achieve precise lifting and lowering adjustment of the sliding table 5, which not only simplifies the operating process, but also improves the accuracy and convenience of adjustment. At the same time, the power is directly transmitted through the physical connection, which reduces the energy loss inside the system and ensures the response speed of the lifting mechanism and the stability of the power output.

[0039] See also Figure 1 , Figure 2 and Figure 3The sliding platform 5 is fixedly connected with connecting rods 7 on all sides, and the outer side of the connecting rod 7 is connected with a wind shield 9 by bolts 8, which effectively realizes the stable installation and simple adjustment mechanism of the wind shield, not only ensures the stability of the wind shield 9 during the lifting process, but also effectively prevents shaking or falling off caused by wind or other external forces, thereby ensuring the safe operation of the equipment. At the same time, a fast and reliable method for installing the wind shield 9 is provided. By fixing with bolts 8, a close connection between the wind shield 9 and the sliding platform 5 is ensured, and the installation and removal of the wind shield becomes more convenient and quick, which greatly reduces the maintenance time and labor intensity.

[0040] See also Figure 1 , Figure 2 and Figure 3 There are multiple connecting rods 7, and the multiple connecting rods 7 are evenly arranged in a ring shape. The even arrangement in the ring shape ensures that the wind shield is subjected to balanced force in all directions, thereby avoiding deformation or damage caused by excessive local force, ensuring the stable operation and long-term durability of the equipment in various environments, and at the same time, it also improves the installation efficiency and adaptability of the wind shield 9, ensuring the stability and stability of the wind shield 9 during the lifting process. Each connecting rod 7 bears a similar load, avoiding the tilt or deviation of the wind shield 9 caused by uneven load, which not only improves the safety performance of the equipment, but also ensures the normal operation and service life of the equipment.

[0041] See also Figure 1 , Figure 2 and Figure 3 There are four slideways 4, which are evenly arranged in a circular shape with equal spacing. The evenly arranged slideways 4 can ensure that the sliding platform 5 maintains balance during the vertical lifting process to prevent tilting or jamming, thereby improving the smoothness and reliability of the entire lifting system. At the same time, the four slideways 4 evenly arranged in a circular shape disperse the weight of the sliding platform 5 and the windshield 9 fixed thereon, reducing the pressure on a single slideway, thereby improving the durability and long-term stability of the entire structure.

[0042] See also Figure 1 , Figure 2 and Figure 3 There are two lifting mechanisms 6, and the two lifting mechanisms 6 are arranged in a mirror structure. The mirror structure ensures that the sliding platform 5 is evenly stressed during the vertical lifting process, effectively avoiding the tilt or instability caused by uneven force, thereby ensuring the safety and accuracy of key components such as the windshield 9 to reach the designated position. At the same time, due to the balanced distribution of lifting forces on both sides, the sliding platform 5 can carry a heavier windshield 9 while maintaining the smoothness of the lifting action.

[0043] The implementation principle of the utility model is as follows: first, after the windshield 9 to be installed is fixed to the connecting rod 7 by the bolt 8, the pawl 604 is rotated to disengage the pawl 604 and the tooth groove 605, and the hinge wheel 602 can rotate smoothly at this time, and then the turning handle 606 is turned to make the turning handle 606 drive the hinge wheel 602 to rotate, and then the pull wire 601 is pulled up, driving the sliding table 5 to rise along the slide 4, and then when the sliding table 5 is lifted to the position of the limit platform 3, it reaches the highest point, and then the pawl 604 is rotated to make the pawl 604 engage with the tooth groove 605 to complete the fixation, prevent the sliding table 5 from falling, complete the lifting process, and avoid the problem of workers needing to climb high for welding.

[0044] Embodiment 2:

[0045] See also Figure 4 A base 10 is fixedly connected to one side of the bottom of the outer tube 2, and a motor 11 is fixedly connected to the top of the base 10, providing a stable and integrated electric lifting system for the new venting flare head burner, ensuring that the motor 11, as the power source of the lifting mechanism, can be stably installed at the base position of the equipment, thereby ensuring the smoothness and stability of the entire lifting process. At the same time, by directly fixing the motor 11 to the base 10, the occupied space is minimized, making the layout of the entire burner more compact and convenient for installation and maintenance.

[0046] See also Figure 4 The output end of the motor 11 is fixedly connected to a driving pulley 12, and the driving pulley 12 is connected to a driven pulley 13 through a belt. The driven pulley 13 is fixedly connected to a hinge wheel 602 of one of the lifting mechanisms 6, and the power generated by the motor 11 is effectively transmitted to the lifting mechanism 6 through the pulley and belt system, so that the lifting action of the sliding table 5 is smoother and more controllable, which not only improves the accuracy and response speed of the lifting process, but also increases the overall efficiency and reliability of the system. At the same time, the driven pulley 13 is fixedly connected to the hinge wheel 602 of one of the lifting mechanisms 6, so that the hinge wheel 602 can directly obtain the rotational power provided by the motor 11, thereby driving the winding or releasing of the pull wire 601, thereby realizing the lifting and lowering of the sliding table 5 and the wind shield 9.

[0047] See also Figure 4A driving gear 14 is fixedly connected to one side of the driving pulley 12, and a driven gear 15 is meshed with one side of the driving gear 14. The driven gear 15 is fixedly connected to the hinge wheel 602 of another lifting mechanism 6, realizing a dual power output mechanism, so that the power generated by the motor 11 not only drives one lifting mechanism 6 through the pulley system, but also synchronously drives the other lifting mechanism 6 through the gear transmission system, thereby realizing the coordinated operation and power balance of the two lifting mechanisms, ensuring that the lifting action of the sliding table 5 is more balanced and smooth, and improving the stability and reliability of the operation. At the same time, by accurately controlling the synchronization of the two lifting mechanisms 6, the lifting speed and position accuracy of the sliding table 5 can be effectively adjusted and optimized to meet more stringent working requirements.

[0048] The implementation principle of the utility model is: first, the ratchet 604 is rotated to disengage the ratchet 604 and the latching groove 605, and then the motor 11 is started, and the motor 11 drives the driving pulley 12 and the driving gear 14 to rotate, so that the pull wire 601 can be retracted or released, thereby improving the automation of the equipment.

[0049] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0050] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A new type of venting flare head burner, characterized in that: The invention comprises a flange (1), one end of the flange (1) is fixedly connected to an outer tube (2), the top of the outer tube (2) is fixedly connected to a limiting platform (3), both sides of the limiting platform (3) are rotatably connected to pulleys (16), a slideway (4) is provided on the outer side of the outer tube (2), a sliding platform (5) is slidably connected to the inside of the slideway (4), both sides of the sliding platform (5) are fixedly connected to a lifting mechanism (6), the lifting mechanism (6) comprises a pull wire (601), one end of the pull wire (601) passing around the pulley (16) is fixedly connected to a hinge wheel (602), and a bracket (603) is provided between the hinge wheel (602) and the outer tube (2).

2. The novel venting flare tip burner according to claim 1 is characterized in that: A ratchet pawl (604) is rotatably connected to the top of the bracket (603), and a latching tooth groove (605) is provided on the hinge wheel (602), and the latching tooth groove (605) and the ratchet pawl (604) are matched.

3. The novel venting flare tip burner according to claim 1 is characterized in that: The bracket (603) and the hinge wheel (602) are rotatably connected, a turning handle (606) is provided on one side of the bracket (603), and the turning handle (606) and the hinge wheel (602) are fixedly connected.

4. The novel venting flare tip burner according to claim 1 is characterized in that: The sliding platform (5) is fixedly connected to connecting rods (7) on all sides, and the outer sides of the connecting rods (7) are connected to a windshield (9) via bolts (8).

5. The novel venting flare tip burner according to claim 4 is characterized in that: A plurality of connecting rods (7) are provided, and the plurality of connecting rods (7) are evenly arranged in a ring shape.

6. The novel venting flare tip burner according to claim 1 is characterized in that: Four slideways (4) are provided, and the four slideways (4) are evenly arranged in a ring shape at equal distances.

7. The novel venting flare tip burner according to claim 1 is characterized in that: Two lifting mechanisms (6) are provided, and the two lifting mechanisms (6) are arranged in a mirror image structure.

8. The novel venting flare tip burner according to claim 1 is characterized in that: A base (10) is fixedly connected to one side of the bottom of the outer tube (2), and a motor (11) is fixedly connected to the top of the base (10).

9. The novel venting flare tip burner according to claim 8 is characterized in that: The output end of the motor (11) is fixedly connected to a driving pulley (12), the driving pulley (12) is connected to a driven pulley (13) via a belt, and the driven pulley (13) is fixedly connected to a hinge wheel (602) of one of the lifting mechanisms (6).

10. The novel venting flare tip burner according to claim 9 is characterized in that: A driving gear (14) is fixedly connected to one side of the driving pulley (12), a driven gear (15) is meshed with one side of the driving gear (14), and the driven gear (15) is fixedly connected to a hinge wheel (602) of another lifting mechanism (6).

Images