Shield tunneling machine cutter wear detection device
By designing a rotary lifting mechanism in the tool wear detection device of the shield machine, the rotation and rise of the tool to be tested is solved, and the problem of difficulty and labor-consuming detection operation in the prior art is solved, and a more convenient and efficient detection process is achieved.
Patent Information
- Application Number
- CN202421311020.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the inspection, the existing shield machine tool wear detection device needs to lift the tool to be tested to a higher position and perform clamping and fixing operations. It is difficult to operate and labor-consuming, making it inconvenient to use.
A shield machine tool wear detection device including a rotary lifting mechanism is designed. By driving the motor to drive the outer jacket shaft and threaded rod to rotate, the tool to be tested is rotated and risen, and the rotational rise operation is realized, avoid detection of dead angles, and simplify clamping and fixing operation.
The rotary lifting mechanism is used to realize the rotational lifting operation of the tool to be tested, reducing manpower consumption and operation difficulty during the detection process, and improving the convenience and efficiency of detection.
Smart Images

Figure CN222670972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shield machine cutter detection, in particular to a shield machine cutter wear detection device. Background Art
[0002] When performing tunneling operations, the shield machine mainly relies on different types of cutters installed on its cutterhead. As the tunneling time is delayed, various types of cutters will wear out during the tunneling process. At this time, in order to ensure the normal progress of subsequent tunneling operations, it is necessary to detect the wear of the cutters to determine whether they can continue to be used.
[0003] The utility model patent with patent application publication number CN 218937312 U discloses a shield machine tool wear detection device, including a base, a crossbeam and two mounting plates, the bottom of the crossbeam is symmetrically fixedly connected with an electric push rod, the output ends of the two electric push rods are fixedly connected with an adjustment plate, the two mounting plates are provided with a slide groove for sliding the adjustment plate on opposite sides, the interior of the adjustment plate is provided with a first threaded hole, a fixing mechanism for fixing the adjustment plate is provided on the mounting plate, the outside of the adjustment plate is slidably connected with a sliding support, the bottom of the sliding support is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a cross plate, connecting ears are installed at both ends of the cross plate, a bidirectional screw rod is provided between the two connecting ears, and the outside of the bidirectional screw rod is symmetrically threaded with two clamping blocks.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that during actual testing, the tool to be tested needs to be lifted to a higher position before it can be clamped and fixed. During the clamping process, the user needs to hold the tool with one hand and turn the screw cap with the other hand. The operation is difficult and labor-intensive, and is not convenient enough in actual use.
[0005] Therefore, it is necessary to invent a shield machine tool wear detection device to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a shield machine tool wear detection device, which is provided with a rotating lifting mechanism so that the tool to be tested can be placed on the top of a placing plate and fixed, and then the driving motor is energized. After the driving motor is energized, the outer sleeve shaft is driven to rotate, and the threaded rod is driven to rotate through the longitudinal slide groove and the guide slide column when the outer sleeve shaft rotates, and the tool to be tested is driven to rotate through the placing plate when the threaded rod rotates. At the same time, since the threaded rod is threadedly connected to the workbench, the tool to be tested is driven to rise through the placing plate during the rotation of the threaded rod, and then the tool to be tested is rotated and raised to avoid the existence of a detection blind spot, so as to solve the problem proposed in the above background technology that during actual detection, the tool to be tested needs to be lifted to a higher position before it can be clamped and fixed, and during the clamping process, the user needs to lift the tool with one hand and turn the rotary cap with the other hand, which is difficult to operate and more labor-intensive, and is not convenient in actual use.
[0007] According to one aspect of the present disclosure, the following technical solution is provided: a shield machine tool wear detection device, comprising:
[0008] A workbench, the workbench is used to install the rotary lifting mechanism and the wear detection mechanism;
[0009] A rotary lifting mechanism, which is used to drive the tool to be tested to rotate and rise;
[0010] The rotary lifting mechanism comprises a driving motor, an outer sleeve shaft, a longitudinal slide groove, a threaded rod, a guide slide column and a placement plate;
[0011] The driving motor is fixedly arranged on the inner side of the workbench, the outer sleeve shaft is drivingly connected to the top of the driving motor, the longitudinal slide groove is opened on the side of the outer sleeve shaft, the threaded rod is slidably arranged on the inner side of the outer sleeve shaft along the vertical direction, the threaded rod penetrates the inner wall of the workbench and extends to the top of the workbench and is threadedly connected to the workbench, the guide slide column is slidably arranged on the inner side of the longitudinal slide groove and is fixedly connected to the threaded rod, and the placement plate is fixedly arranged on the top of the threaded rod;
[0012] a wear detection mechanism, the wear detection mechanism being used to perform wear detection on the tool to be tested; and
[0013] The clamping and fixing mechanism is used to clamp and fix the tool to be tested placed on the top of the placement plate.
[0014] According to the shield machine tool wear detection device of at least one embodiment of the present disclosure, the wear detection mechanism includes a side plate, a detection camera and a ring-shaped fill light.
[0015] According to at least one embodiment of the shield machine tool wear detection device disclosed herein, the side panel is fixedly arranged on the left side of the top of the workbench, the detection camera is fixedly arranged on the top right side of the side panel, and the annular fill light is socketed on the outside of the detection camera and fixedly connected to the side panel.
[0016] According to the shield machine tool wear detection device of at least one embodiment of the present disclosure, the clamping and fixing mechanism includes a fixed clamping plate, a mounting plate, a sliding rod, a movable clamping plate, a reset spring and a handle.
[0017] According to at least one embodiment of the shield machine tool wear detection device disclosed herein, the fixed clamping plate and the mounting plate are respectively fixedly arranged on both sides of the top of the placement plate, the sliding rod slides through the mounting plate and is fixedly connected to the movable clamping plate, the reset spring is sleeved on the outside of the sliding rod and fixedly connected between the mounting plate and the movable clamping plate, and the handle is fixedly arranged on the top of the movable clamping plate.
[0018] Technical effects and advantages of the utility model:
[0019] The utility model is provided with a rotating lifting mechanism, so that after the tool to be tested is placed on the top of the placing plate and fixed, the driving motor is energized, and the driving motor drives the outer sleeve shaft to rotate after being energized. When the outer sleeve shaft rotates, it drives the threaded rod to rotate through the longitudinal slide groove and the guide slide column. When the threaded rod rotates, it drives the tool to be tested to rotate through the placing plate. At the same time, since the threaded rod is threadedly connected to the workbench, the tool to be tested is driven to rise through the placing plate during the rotation of the threaded rod, and then the tool to be tested is rotated and raised to avoid the existence of dead angles in detection. Compared with the same type of devices in the prior art, the utility model can use the rotating lifting mechanism to carry the tool to be tested, thereby facilitating subsequent clamping and fixing operations. At the same time, the rotating lifting mechanism can drive the tool to be tested to rotate and rise, thereby avoiding the existence of dead angles in detection, and the actual use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0021] Figure 1 It is a schematic diagram of the overall structure of a tool wear detection device for a shield machine according to an embodiment of the present disclosure.
[0022] Figure 2 It is a schematic diagram of the structure of a rotating lifting mechanism of a tool wear detection device for a shield machine according to an embodiment of the present disclosure.
[0023] Figure 3It is a schematic structural diagram of a wear detection mechanism and a clamping and fixing mechanism of a cutter wear detection device for a shield machine according to an embodiment of the present disclosure.
[0024] The specific reference numerals in the figure are:
[0025] 1. Workbench;
[0026] 2. Rotating lifting mechanism; 21. Driving motor; 22. Outer sleeve shaft; 23. Longitudinal slide groove; 24. Threaded rod; 25. Guide slide column; 26. Placement plate;
[0027] 3. Wear detection mechanism; 31. Side panel; 32. Detection camera; 33. Ring fill light;
[0028] 4. Clamping and fixing mechanism; 41. Fixed clamping plate; 42. Mounting plate; 43. Sliding rod; 44. Moving clamping plate; 45. Return spring; 46. Handle. DETAILED DESCRIPTION
[0029] The present disclosure is further described in detail below in conjunction with the accompanying drawings and implementations. It is understood that the specific implementations described herein are only used to explain the relevant content, rather than to limit the present disclosure. It should also be noted that, for ease of description, only the parts related to the present disclosure are shown in the accompanying drawings.
[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure can be combined with each other. The technical solution of the present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] Unless otherwise specified, the exemplary embodiments / embodiments shown will be understood as providing exemplary features of various details of some ways in which the technical concept of the present disclosure can be implemented in practice. Therefore, unless otherwise specified, the features of the various embodiments / embodiments can be combined, separated, interchanged and / or rearranged without departing from the technical concept of the present disclosure.
[0032] The use of cross-hatching and / or shading in the accompanying drawings is generally used to make the boundaries between adjacent components clear. As such, unless otherwise specified, the presence or absence of cross-hatching or shading does not convey or indicate any preference or requirement for the specific materials, material properties, dimensions, proportions, commonalities between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. In addition, in the accompanying drawings, the sizes and relative sizes of the components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments can be implemented differently, the specific process sequence can be performed in a different order than described. For example, two successively described processes can be performed substantially simultaneously or in an order opposite to the described order. In addition, the same figure numbers represent the same components.
[0033] When a component is referred to as being "on" or "over," "connected to," or "coupled to" another component, the component may be directly on, directly connected to, or directly coupled to the other component, or intervening components may be present. However, when a component is referred to as being "directly on," "directly connected to," or "directly coupled to" another component, there are no intervening components. For this purpose, the term "connected" may refer to a physical connection, an electrical connection, etc., with or without intervening components.
[0034] For descriptive purposes, the present disclosure may use spatially relative terms such as "under," "beneath," "under," "down," "over," "upper," "above," "higher," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another (other) component as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, components described as "under" or "beneath" other components or features would subsequently be positioned "over" the other components or features. Thus, the exemplary term "under" can encompass both the "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0035] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values and / or the values provided that will be recognized by those of ordinary skill in the art.
[0036] Figure 1 It is a schematic diagram of the overall structure of a tool wear detection device for a shield machine according to an embodiment of the present disclosure.
[0037] like Figure 1-Figure 3As shown, the shield machine tool wear detection device disclosed in the present invention may include: a workbench 1, a rotating lifting mechanism 2, a wear detection mechanism 3, a clamping and fixing mechanism 4 and other components.
[0038] Figure 2 It is a schematic structural diagram of a rotary lifting mechanism 2 of a tool wear detection device for a shield machine according to an embodiment of the present disclosure.
[0039] like Figure 2 As shown, in the present disclosure, the rotating lifting mechanism 2 includes a driving motor 21, an outer sleeve shaft 22, a longitudinal slide groove 23, a threaded rod 24, a guide slide column 25 and a placement plate 26, wherein the driving motor 21 is fixedly arranged on the inner side of the workbench 1, the outer sleeve shaft 22 is transmission-connected to the top of the driving motor 21, the longitudinal slide groove 23 is opened on the side of the outer sleeve shaft 22, the threaded rod 24 is slidably arranged on the inner side of the outer sleeve shaft 22 along the vertical direction, the threaded rod 24 penetrates the inner wall of the workbench 1 and extends to the top of the workbench 1 and is threadedly connected to the workbench 1, the guide slide column 25 is slidably arranged on the inner side of the longitudinal slide groove 23 and is fixedly connected to the threaded rod 24, and the placement plate 26 is fixedly arranged on the top of the threaded rod 24.
[0040] Therefore, after the tool to be tested is placed on the top of the placement plate 26 and fixed, the drive motor 21 is energized. After the drive motor 21 is energized, it drives the outer sleeve shaft 22 to rotate. When the outer sleeve shaft 22 rotates, it drives the threaded rod 24 to rotate through the longitudinal slide groove 23 and the guide slide column 25. When the threaded rod 24 rotates, it drives the tool to be tested to rotate through the placement plate 26. At the same time, since the threaded rod 24 is threadedly connected to the workbench 1, the tool to be tested is driven to rise through the placement plate 26 during the rotation of the threaded rod 24, thereby enabling the tool to be tested to realize a rotation and rising operation to avoid the existence of a detection blind spot.
[0041] Figure 3 It is a schematic structural diagram of a wear detection mechanism 3 and a clamping and fixing mechanism 4 of a tool wear detection device for a shield machine according to an embodiment of the present disclosure.
[0042] like Figure 3 As shown, in a preferred embodiment, the wear detection mechanism 3 includes a side panel 31, a detection camera 32 and a ring-shaped fill light 33, wherein the side panel 31 is fixedly arranged on the left side of the top of the workbench 1, the detection camera 32 is fixedly arranged on the top right side of the side panel 31, and the ring-shaped fill light 33 is sleeved on the outside of the detection camera 32 and fixedly connected to the side panel 31.
[0043] Therefore, during the rotation and rising process of the tool to be tested, the detection camera 32 can photograph the tool to be tested, thereby completing the wear detection operation. The annular fill light 33 is provided for performing fill light operation during the shooting process. It should also be noted that the detection camera 32 belongs to a solution that has been disclosed in the prior art and is not a necessary technical feature of the present application. Therefore, the present application does not elaborate on its specific structure and principle.
[0044] like Figure 3 As shown, in the present disclosure, the clamping and fixing mechanism 4 includes a fixed clamping plate 41, a mounting plate 42, a sliding rod 43, a movable clamping plate 44, a reset spring 45 and a handle 46, wherein the fixed clamping plate 41 and the mounting plate 42 are respectively fixedly arranged on both sides of the top of the placement plate 26, the sliding rod 43 slides through the mounting plate 42 and is fixedly connected to the movable clamping plate 44, the reset spring 45 is sleeved on the outside of the sliding rod 43 and is fixedly connected between the mounting plate 42 and the movable clamping plate 44, and the handle 46 is fixedly arranged on the top of the movable clamping plate 44.
[0045] In this way, the tool to be tested can be placed on the top of the placement plate 26, and then the movable clamping plate 44 is pulled by the handle 46, so that the movable clamping plate 44 drives the sliding rod 43 to move to the right, and at the same time the reset spring 45 is compressed, and then the tool to be tested is pushed to move it between the fixed clamping plate 41 and the movable clamping plate 44. At this time, the handle 46 is released, and then the compressed reset spring 45 drives the movable clamping plate 44 to cooperate with the fixed clamping plate 41 to clamp the tool to be tested.
[0046] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0047] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0048] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A shield machine tool wear detection device, characterized in that: include: A workbench, the workbench is used to install the rotary lifting mechanism and the wear detection mechanism; A rotary lifting mechanism, which is used to drive the tool to be tested to rotate and rise; The rotary lifting mechanism comprises a driving motor, an outer sleeve shaft, a longitudinal slide groove, a threaded rod, a guide slide column and a placement plate; The driving motor is fixedly arranged on the inner side of the workbench, the outer sleeve shaft is drivingly connected to the top of the driving motor, the longitudinal slide groove is opened on the side of the outer sleeve shaft, the threaded rod is slidably arranged on the inner side of the outer sleeve shaft along the vertical direction, the threaded rod penetrates the inner wall of the workbench and extends to the top of the workbench and is threadedly connected to the workbench, the guide slide column is slidably arranged on the inner side of the longitudinal slide groove and is fixedly connected to the threaded rod, and the placement plate is fixedly arranged on the top of the threaded rod; a wear detection mechanism, the wear detection mechanism being used to perform wear detection on the tool to be tested; and The clamping and fixing mechanism is used to clamp and fix the tool to be tested placed on the top of the placement plate.
2. The shield machine tool wear detection device according to claim 1, characterized in that: The wear detection mechanism includes a side plate, a detection camera and a ring-shaped fill light.
3. The shield machine tool wear detection device according to claim 2, characterized in that: The side plate is fixedly arranged on the left side of the top of the workbench, the detection camera is fixedly arranged on the top of the right side of the side plate, and the annular fill light is sleeved on the outside of the detection camera and fixedly connected to the side plate.
4. The shield machine tool wear detection device according to claim 3 is characterized in that: The clamping and fixing mechanism comprises a fixed clamping plate, a mounting plate, a sliding rod, a movable clamping plate, a reset spring and a handle.
5. The shield machine tool wear detection device according to claim 4, characterized in that: The fixed clamping plate and the mounting plate are respectively fixedly arranged on both sides of the top of the placing plate, the sliding rod slides through the mounting plate and is fixedly connected to the movable clamping plate, the reset spring is sleeved on the outside of the sliding rod and fixedly connected between the mounting plate and the movable clamping plate, and the handle is fixedly arranged on the top of the movable clamping plate.