Height detection mechanism

By designing a height detection mechanism including a positioning device and a detection device, the problems of low automation and inaccurate measurement in the prior art are solved, and accurate detection and efficient production of workpiece height are achieved.

CN222671033UActive Publication Date: 2025-03-25ZHEJIANG RUIHONG ELECTRICAL LTD
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Patent Information

Application Number
CN202421510918.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, the degree of automation of bushing height detection, inaccurate measurement, and low efficiency, resulting in an impact on production efficiency.

Method used

A height detection mechanism is designed, including a base, a positioning device, a detection device and a console. The positioning device transfers the workpiece to a designated position through the limiting assembly and the positioning assembly. The detection device includes a detection mold, a pressing member and a sensor, and the detection result is feedbacked through the sensor.

Benefits of technology

It realizes accurate detection of workpieces, reduces errors in manual operation, improves the accuracy and efficiency of detection, and is suitable for installation on automated production assembly lines.

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    Figure CN222671033U_ABST
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Abstract

The utility model relates to the technical field of workpiece height detection, in particular to a height detection mechanism. Comprising a base, a positioning device arranged on the base, a detection device arranged right above the base and a control table used for feeding back the height size of a workpiece to be detected, and after the positioning device transfers the workpiece to a designated position, the detection device starts to work and feeds back detection data to the control table; the positioning device comprises a limiting assembly arranged on one side of the base and positioning assemblies arranged on the two adjacent sides of the limiting assembly correspondingly. And a pushing device is arranged on the opposite side of the positioning device. The height detection mechanism provided by the utility model has the advantages of more accurate detection result, high automation degree, high working efficiency, low use cost, simple structure, convenience in disassembly and assembly and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece height detection, in particular to a height detection mechanism. Background Art

[0002] With the progress of the times, China's automation is constantly developing, the requirements for automation are getting higher and higher, the types of materials are diverse, and the screening of unqualified materials is becoming more and more stringent, especially for the detection of highly defective products inside the materials.

[0003] Chinese patent CN208432241U discloses a shaft sleeve height detection mechanism, including a contact sensor that can be synchronously lifted and lowered by means of a lifting mechanism and a contact body located directly below the contact sensor, and also includes a test rod for pushing the contact body under the action of an external force so that the contact body contacts the contact sensor after a preset stroke, the test rod rises and falls with the lifting mechanism, and a horizontal platform with a fixed height for placing the shaft sleeve is provided directly below the test rod, the lifting mechanism is controlled by a controller, and the contact sensor is electrically connected to the controller. The invention solves the technical problems existing in the prior art, such as low automation, inaccurate measurement, and low efficiency that affects production efficiency.

[0004] However, this technical solution generally requires manual operation to move the sleeve to the specified position, which will result in position errors and is not accurate enough. When the test rod is pressed down to measure its height, it is very likely to cause the sleeve to tip over and the test rod will also tilt, resulting in measurement failure. In addition, there is no fixing device on the outer periphery of the sleeve, which may cause it to shift, and insufficient stability may lead to inaccurate measurement results. Utility Model Content

[0005] The purpose of the utility model is to provide a height detection mechanism to solve the shortcomings of the prior art, which can realize the function of accurately detecting the height of a workpiece by cooperating with a positioning device and a detection device, and solve the problem of inaccurate measurement results in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A height detection mechanism comprises: a base, a positioning device arranged on the base, a detection device arranged directly above the base, and a control console for feeding back the height size of a workpiece to be detected. After the positioning device moves the workpiece to a specified position, the detection device starts working and feeds back the detection result to the control console.

[0008] Preferably, the positioning device comprises: a limiting component arranged on one side of the base and positioning components respectively arranged on two adjacent sides of the limiting component.

[0009] Preferably, the limiting assembly comprises: a first driving member arranged below the base and a limiting plate arranged at an output end of the first driving member, and the limiting plate passes through the base.

[0010] Preferably, the positioning assembly includes: a second driving member arranged on the base and a baffle arranged at an output end of the second driving member.

[0011] Preferably, the detection device comprises:

[0012] A bracket, vertically arranged on the base;

[0013] A third driving member is disposed on the bracket;

[0014] A detection component, fixedly connected to the output end of the third driving member; and

[0015] The sensor is arranged between the detection component and the bracket, and the sensor is connected to the console.

[0016] Preferably, the detection assembly comprises: a detection mold adapted to the workpiece to be detected, a pressing member arranged above the detection mold, and an elastic member arranged between the detection mold and the pressing member.

[0017] Preferably, the pressing member and the third driving member are fixedly connected via a connecting block.

[0018] Preferably, a conveyor belt is closely disposed on one side of the base, and the conveyor belt is disposed on the opposite side of the positioning device.

[0019] Preferably, a pushing device is provided on the opposite side of the positioning device.

[0020] Preferably, the pushing device comprises: a fourth driving member arranged on the opposite side of the limiting assembly and a pushing plate arranged at the output end of the fourth driving member.

[0021] Preferably, the outer shape of the push plate is adapted to the outer shape of the workpiece to be inspected.

[0022] The beneficial effects of the utility model are:

[0023] (1) The utility model limits the workpiece to be inspected from three directions by means of a limit assembly arranged on one side of the base and a positioning assembly arranged on two adjacent sides of the limit assembly, so that the workpiece will not be offset during inspection, thereby ensuring the stability and firmness of the workpiece, and further ensuring that there will be no deviation during the downward pressure inspection of the inspection mold. Under the action of the sensor, the signal is fed back to the control console, and the inspection result is more accurate and precise, thereby ensuring the yield rate of the workpiece.

[0024] (2) The utility model installs a pushing device on the opposite side of the positioning device to push the workpiece to the specified position, so that the workpiece is fixed in all directions and will not shake. It is simple to operate and easy to use. The height detection mechanism can be installed on an automated production line so that large quantities of workpieces can be detected in sequence, thereby realizing mass production of workpieces. The entire detection process does not require manual operation, has a high degree of automation, saves time and effort, and has high work efficiency.

[0025] (3) The utility model uses multiple cylinders for transmission. The cylinders are easy to control and adjust, and have a fast response speed, which can ensure work efficiency. The pressure level required for cylinder transmission is low, which can well ensure safety in use. The working medium is air, which will not pollute the environment and has low cost.

[0026] In summary, the utility model has the advantages of more accurate detection results, high degree of automation, high work efficiency, low use cost, simple structure and convenient disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 for Figure 1 A magnified image of point A;

[0029] Figure 3 It is a side schematic diagram of the utility model;

[0030] Figure 4 It is a cross-sectional view of the utility model;

[0031] Figure 5 This is a schematic diagram of the installation of the positioning device and the pushing device of the utility model.

[0032] Figure markings: 1-base; 2-positioning device; 21-limiting assembly; 211-first driving member; 212-limiting plate; 22-positioning assembly; 221-second driving member; 222-baffle; 3-detection device; 31-bracket; 32-third driving member; 321-connecting block; 33-detection assembly; 331-detection mold; 332-pressing member; 333-elastic member; 34-sensor; 4-control console; 5-pushing device; 51-fourth driving member; 52-push plate. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0035] Example

[0036] like Figure 1-5 As shown, this embodiment provides a height detection mechanism, including: a base 1, a positioning device 2 arranged on the base 1, a detection device 3 arranged directly above the base 1, and a control console 4 for feeding back the height size of the workpiece to be detected. After the positioning device 2 moves the workpiece to the specified position, the detection device 3 starts working and feeds back the detection result to the control console 4. This process is simple to operate and easy to use, and can quickly and accurately detect the specific height of the workpiece to be detected, with high precision and time and labor saving, that is, no manual detection is required, which not only reduces the waste of manpower, but also ensures the accuracy of the detection result and high work efficiency. Moreover, the height detection mechanism can be preferably installed on an automated production line to detect large quantities of workpieces, thereby realizing large-scale production of workpieces and ensuring the yield rate.

[0037] Among them, the positioning device 2 includes: a limit component 21 arranged on one side of the base 1 and a positioning component 22 respectively arranged on two adjacent sides of the limit component 21. Preferably, the limit component 21 is arranged on the left side of the base 1, and the two positioning components 22 are respectively arranged on the upper and lower sides of the base 1, so as to limit and fix the workpiece to be inspected from three directions to avoid the workpiece from shifting during the inspection process, resulting in inaccurate inspection results or failure to detect, thereby ensuring the stability of the workpiece and further ensuring the accuracy of the inspection results.

[0038] At the same time, the limit assembly 21 includes: a first driving member 211 arranged under the base 1 and a limit plate 212 arranged at the output end of the first driving member 211, and the limit plate 212 passes through the base 1, and is powered by the first driving member 211 to drive the limit plate 212 to move up and down reciprocatingly. The initial state of the limit plate 212 is that its upper surface is flush with the upper surface of the positioning seat, which is convenient for removing the workpiece. When the workpiece needs to be inspected, the limit plate 212 moves up to block the movement of the workpiece. After the workpiece inspection is completed, the limit plate 212 begins to reset to the initial state, and the position of the limit plate 212 on the base 1 can be determined according to the external size of the workpiece, which plays a role in preliminary positioning.

[0039] In this embodiment, the positioning assembly 22 includes: a second driving member 221 arranged on the base 1 and a baffle 222 arranged at the output end of the second driving member 221. The second driving member 221 provides power to drive the baffle 222 to move back and forth. The baffle 222 is used to limit the position of the workpiece to avoid the workpiece from being offset, resulting in inaccurate detection results.

[0040] In this embodiment, the detection device 3 includes: a bracket 31 vertically arranged on the base 1, a third driving member 32 arranged on the bracket 31, a detection component 33 fixedly connected to the output end of the third driving member 32, and a sensor 34 arranged between the detection component 33 and the bracket 31, and the sensor 34 is connected to the console 4. The detection component 33 moves down and presses to detect the height of the workpiece. At this time, the sensor 34 starts to work and feeds back the signal to the console 4. The whole process does not require manual operation, avoiding errors caused by manual operation, and making the detection result more accurate and precise.

[0041] In this embodiment, the detection component 33 includes: a detection mold 331 adapted to the workpiece to be detected, a pressing piece 332 arranged above the detection mold 331, and an elastic piece 333 arranged between the detection mold 331 and the pressing piece 332. The pressing piece 332 can press the detection mold 331 down onto the workpiece under the action of the elastic piece 333, so that there is no gap between the detection mold 331 and the workpiece, which can effectively avoid the situation where the detection mold 331 is not fully in place due to the appearance of a gap between the detection mold 331 and the workpiece, resulting in inaccurate detection results. The elastic piece 333 can preferably be a spring, which can not only ensure elasticity but also can be quickly installed.

[0042] In this embodiment, the pressing member 332 is fixedly connected to the third driving member 32 by a connecting block 321. The connecting block 321 increases the force-bearing area of ​​the pressing member 332, which can ensure that the pressing member 332 does not shake during movement, making it more stable, thereby ensuring the stability of the detection mold 331 during movement, and preventing position deviation, thereby smoothly aligning the workpiece for detection operations. The pressing member 332 can avoid direct contact with the third driving member 32, reducing the wear of the pressing member 332, eliminating the need for frequent replacement, and extending its service life, thereby ensuring the service life of the detection mold 331.

[0043] In this embodiment, a pushing device 5 is provided on the opposite side of the positioning device 2, and the workpiece to be inspected is moved to the designated position on the base 1 by the pushing device, thereby reducing manual operation and making the position of the workpiece very accurate, avoiding position errors caused by manual placement, thereby ensuring the accuracy of the inspection result. When inspecting the workpiece, the pushing device 5 does not reset, and automatically resets after the inspection is completed, thereby further ensuring the stability of the workpiece.

[0044] In this embodiment, the pushing device 5 includes: a fourth driving member 51 arranged on the opposite side of the limiting assembly 21 and a push plate 52 arranged at the output end of the fourth driving member 51. The fourth driving member 51 provides power to drive the push plate 52 to move horizontally back and forth, which is simple to operate and easy to use.

[0045] Of course, the shapes of the push plate 52, the baffle plate 222 and the limit plate 212 are all compatible with the shape of the workpiece to be detected, that is, their shapes can be determined according to the actual shape of the workpiece. The workpiece of this embodiment is preferably cylindrical, then the limit plate 212 can be preferably straight or figure eight, and the baffle plate 222 and the push plate 52 can be preferably figure eight, so that the workpiece can be more stable and firm, and will not deviate, thereby ensuring the accuracy of the detection result.

[0046] In addition, the first driving member 211, the second driving member 221, the third driving member 32 and the fourth driving member 51 can all be preferably cylinder driven, because the cylinder is easy to control, very easy to adjust, fast in response, can ensure work efficiency, and the pressure level required by the cylinder drive is low, which can well ensure the safety of use. Its working medium is air, which will not pollute the environment and has low cost.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A height detection mechanism, characterized in that: include: A base, a positioning device arranged on the base, a detection device arranged directly above the base, and a control console for feeding back the height size of the workpiece to be detected. After the positioning device moves the workpiece to the specified position, the detection device starts working and feeds back the detection result to the control console.

2. A height detection mechanism according to claim 1, characterized in that: The positioning device comprises: a limiting component arranged on one side of the base and positioning components respectively arranged on two adjacent sides of the limiting component.

3. A height detection mechanism according to claim 2, characterized in that: The limiting assembly includes: a first driving member arranged below the base and a limiting plate arranged at an output end of the first driving member, and the limiting plate passes through the base.

4. A height detection mechanism according to claim 2, characterized in that: The positioning assembly includes: a second driving member arranged on the base and a baffle arranged at the output end of the second driving member.

5. A height detection mechanism according to claim 1, characterized in that: The detection device comprises: A bracket, vertically arranged on the base; A third driving member is disposed on the bracket; A detection component, fixedly connected to the output end of the third driving member; and The sensor is arranged between the detection component and the bracket, and the sensor is connected to the console.

6. A height detection mechanism according to claim 5, characterized in that: The detection assembly comprises: a detection mold matched with the workpiece to be detected, a pressing member arranged above the detection mold, and an elastic member arranged between the detection mold and the pressing member.

7. A height detection mechanism according to claim 6, characterized in that: The pressing member and the third driving member are fixedly connected via a connecting block.

8. A height detection mechanism according to claim 2, characterized in that: A pushing device is arranged on the opposite side of the positioning device.

9. A height detection mechanism according to claim 8, characterized in that: The pushing device comprises: a fourth driving member arranged at the opposite side of the limiting assembly and a pushing plate arranged at the output end of the fourth driving member.

10. A height detection mechanism according to claim 9, characterized in that: The outer shape of the push plate is adapted to the outer shape of the workpiece to be detected.

Citation Information

Patent Citations

  • Axle sleeve height detection mechanism

    CN208432241U