Pipeline delivery inspection device

Abstract

The utility model provides a pipeline delivery inspection device, and belongs to the technical field of pipeline processing. The pipeline delivery inspection device comprises a main body and an inspection mechanism, the main body comprises a box body, a spraying ring is installed at the center of the upper end face of the box body, a plurality of spraying heads are inserted into the inner side of the spraying ring, a pair of supports is fixedly installed at one end of the box body, and a spiral scraper blade is fixedly installed between the pair of supports; the inspection mechanism comprises an inspection box, the inspection box is arranged on one side of the box body, a partition plate is fixedly installed in the center of the interior of the inspection box, a window shade is installed at one end of the inspection box, and a plurality of visual inspection cameras are arranged on the two sides, close to the partition plate, of the interior of the inspection box. The visual inspection cameras are arranged at the upper end, the lower end, the left side and the right side of the interior of the inspection box respectively, and the touch panel is installed on one side of the inspection box.

Description

Technical Field

[0001] The utility model relates to the technical field of pipeline processing, in particular to a pipeline factory inspection device. Background Art

[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. Pipes are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations.

[0003] Based on the above, the inventors have found the following problems: the quality of current pipelines needs to be inspected after leaving the factory, but the existing inspection methods mostly use manual handheld instruments to inspect the surface of the pipeline, which is not only time-consuming and labor-intensive, but also has low inspection efficiency and consumes a lot of manpower.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a pipeline factory inspection device is provided to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the embodiment of the utility model provides a pipeline factory inspection device, which is specifically implemented through the following technical solutions:

[0006] A pipeline factory inspection device includes a main body and an inspection mechanism, the main body includes a box body, a spray ring is installed at the center of the upper end surface of the box body, a plurality of spray heads are inserted on the inner side of the spray ring, a pair of brackets are fixedly installed at one end of the box body, a spiral scraper is fixedly installed between the pair of brackets, the box body is rotatably connected to a guide roller on the side close to the spiral scraper, the inspection mechanism includes an inspection box, the inspection box is arranged on one side of the box body, a partition is fixedly installed at the inner center of the inspection box, a blackout curtain is installed at one end of the inspection box, a plurality of visual inspection cameras are provided on both sides of the inspection box close to the partition, the plurality of visual inspection cameras are respectively arranged at the upper and lower ends and the left and right sides of the inspection box, and a touch panel is installed on one side of the inspection box.

[0007] Furthermore, a medicine box is fixedly installed on the bottom end of one side of the box body, and a pump is installed on the upper end of the medicine box.

[0008] The beneficial effect of adopting the above further solution is that by installing a medicine box, it is convenient to store the medicine, and by installing a pump, it is convenient to transport the medicine.

[0009] Furthermore, the output end of the pump is connected to the spray ring through a pipeline, and the input end of the pump passes through the medicine box and extends to the inside and is provided with a three-way joint.

[0010] The beneficial effect of adopting the above further solution is that by connecting the output end of the pump to the spray ring, it is convenient to inject the agent into the interior of the spray ring.

[0011] Furthermore, a filter screen is installed at the inner bottom end of the box body, and a connecting pipe is inserted into the bottom side of the box body, and one end of the connecting pipe passes through the medicine box and communicates with one side of the three-way joint.

[0012] The beneficial effect of adopting the above further scheme is that by installing a filter screen, the residue in the dripping medicine can be filtered, and by installing a connecting pipe and connecting it to a three-way joint, the filtered medicine inside the box can be re-pumped into the spray ring for recycling.

[0013] Furthermore, a pair of mounting frames are fixedly mounted on one side of the box body and the inspection box, and a pair of conveying rollers are rotatably connected between the pair of mounting frames.

[0014] The beneficial effect of adopting the above further solution is that the pipeline can be easily transported by rotating and connecting a pair of conveying rollers.

[0015] Furthermore, a transmission box is installed on one side of the mounting frame, and one end of the conveying roller extends to the interior of the transmission box.

[0016] Furthermore, one end of the conveying roller is sleeved with a gear, and each pair of the gears are meshed with each other.

[0017] The beneficial effect of adopting the above further solution is that by arranging a gear on one end of each pair of conveying rollers and making them mesh with each other, each pair of conveying rollers can rotate relative to each other, thereby conveying the pipeline.

[0018] Furthermore, a servo motor is fixedly mounted on one side of the transmission box, and an output end of the servo motor is transmission-connected to one of the gears.

[0019] The beneficial effect of adopting the above further solution is that by installing a servo motor, when it is working, it can drive one of the gears to rotate, thereby causing the conveying roller to rotate relatively.

[0020] Furthermore, the input and output ends of the touch panel are communicatively connected with the input and output ends of the visual inspection camera, the servo motor and the pump.

[0021] The beneficial effect of adopting the above further scheme is that by communicating between the input and output ends of the touch panel and the input and output ends of the visual inspection camera, servo motor and pump, it is convenient for the user to use the touch panel to control the operation of the servo motor and pump, and use the pre-programmed program inside the touch panel to identify and record the data of the visual inspection camera.

[0022] The beneficial effects of the utility model are as follows: the utility model obtains a pipeline factory inspection device through the above design. The pipeline factory inspection device installs a spray ring at the upper end of the box body and inserts a plurality of spray heads inside the box body, so that the spray heads can spray fluorescent agents on the surface of the light tube, so that the user can inspect the hidden gaps on the pipeline, and the spiral scraper is fixedly installed between the brackets, so that when the pipeline passes through the inside of the spiral scraper, the fluorescent agent attached to the surface of the pipeline can be scraped off without affecting the subsequent inspection, and the guide roller is connected by rotating on one side of the box body, so as to facilitate the support of the pipeline so that it can better enter the inside of the inspection box, and the partition is installed inside the inspection box so that the inside of the inspection box is partitioned. The part between one side of the plate and the box body is the bright part, and the part between the other side of the partition and the inside of the inspection box is the dark part. By arranging a number of visual inspection cameras on both sides of the partition, and the visual inspection cameras are respectively arranged at the upper and lower ends and the left and right sides of the inspection box, the pipeline surface can be fully inspected by video. When the pipeline is in the bright part, the visual inspection camera can be used to detect obvious broken depressions on its surface. When the pipeline is in the dark part, since fluorescent agents are sprayed on the pipeline, when there are gaps on the pipeline, the fluorescent agents will penetrate into them, so fluorescence will be generated in the dark part, which is convenient for the visual inspection camera to detect. By installing a touch panel, the inspection data can be displayed conveniently and it is convenient for users to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 A schematic diagram of the three-dimensional structure of a pipeline factory inspection device provided by the utility model Figure 1 ;

[0025] Figure 2 A schematic diagram of the three-dimensional structure of a pipeline factory inspection device provided by the utility model Figure 2 ;

[0026] Figure 3A schematic diagram of a side section of a pipe factory inspection device provided by the utility model Figure 3 ;

[0027] Figure 4 A schematic front cross-sectional view of an inspection box of a pipeline factory inspection device provided by the utility model;

[0028] Figure 5 The utility model provides a schematic side section diagram of a conveying roller and a transmission box of a pipeline factory inspection device.

[0029] In the figure: 100, main body; 1001, box body; 1002, spray ring; 1003, spray head; 1004, mounting frame; 1005, conveying roller; 1006, transmission box; 1007, servo motor; 1008, bracket; 1009, spiral scraper; 1010, medicine box; 1011, pump; 1012, guide roller; 1013, filter; 1014, connecting pipe; 1015, gear; 1016, three-way joint; 200, inspection mechanism; 2001, inspection box; 2002, touch panel; 2003, visual inspection camera; 2004, blackout curtain; 2005, partition. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1 of a pipeline factory inspection device of the utility model

[0033] The utility model provides the following technical solutions: Figure 1-Figure 5As shown, a pipeline factory inspection device includes a main body 100 and an inspection mechanism 200. The main body 100 includes a box 1001. A spray ring 1002 is installed at the center of the upper end surface of the box 1001. A plurality of spray heads 1003 are inserted inside the spray ring 1002. A pair of brackets 1008 are fixedly installed at one end of the box 1001. A spiral scraper 1009 is fixedly installed between the pair of brackets 1008. The box 1001 is rotatably connected to a guide roller 1012 on one side close to the spiral scraper 1009. The inspection mechanism 200 includes an inspection box 2001. The inspection box 2001 is arranged on one side of the box 1001. A partition 2005 is fixedly installed at the center of the interior, a blackout curtain 2004 is installed at one end of the inspection box 2001, and a plurality of visual inspection cameras 2003 are arranged on both sides of the inspection box 2001 near the partition 2005. The plurality of visual inspection cameras 2003 are respectively arranged at the upper and lower ends and the left and right sides of the inspection box 2001. A touch panel 2002 is installed on one side of the inspection box 2001. By installing a spray ring 1002 at the upper end of the box body 1001 and inserting a plurality of spray heads 1003 inside the spray ring 1002, the spray head 1003 can spray fluorescent agents on the surface of the light pipe, so that the user can inspect the hidden gaps on the pipe. The spiral scraper 1009 is fixedly installed between the brackets 1008, so that when the pipeline passes through the spiral scraper 1009, the fluorescent agent attached to the surface of the pipeline can be scraped off without affecting the subsequent detection. The guide roller is rotated on one side of the box body 1001 to facilitate the support of the pipeline so that it can better enter the inspection box 2001. The partition 2005 is installed inside the inspection box 2001, so that the part between one side of the partition 2005 inside the inspection box 2001 and the box body 1001 is the bright part, and the part between the other side of the partition 2005 and the inside of the inspection box 2001 is the dark part. A number of visual inspection cameras 2003 are separately arranged, and the visual inspection cameras 2003 are respectively arranged at the upper and lower ends and the left and right sides of the inspection box 2001, so as to perform video inspection on the pipeline surface in all aspects. When the pipeline is in the bright part, the visual inspection camera 2003 can be used to detect obvious cracks and depressions on its surface. When the pipeline is in the dark part, since fluorescent agents are sprayed on the pipeline, when there are gaps on the pipeline, the fluorescent agents will penetrate into them, so fluorescence will be generated in the dark part, which is convenient for the visual inspection camera 2003 to perform inspection. By installing the touch panel 2002, the inspection data can be displayed conveniently and the user operation is convenient.

[0034] Embodiment 2 of a pipeline factory inspection device of the utility model

[0035] Reference Figure 1-Figure 5As shown, a medicine box 1010 is fixedly installed at the bottom end of one side of the box body 1001, and a pump 1011 is installed at the upper end of the medicine box 1010. The output end of the pump 1011 is connected to the spray ring 1002 through a pipeline, and the input end of the pump 1011 extends through the medicine box 1010 to the inside and is sleeved with a three-way joint 1016. A filter screen 1013 is installed at the bottom end of the box body 1001, and a connecting pipe 1014 is inserted at the bottom side of the box body 1001. One end of the connecting pipe 1014 passes through the medicine box 1010 and the three-way joint 1016. 6, by installing a medicine box 1010, it is convenient to store the medicine, by installing a pump 1011, it is convenient to transport the medicine, by connecting the output end of the pump 1011 with the spray ring 1002, it is convenient to inject the medicine into the spray ring 1002, by installing a filter 1013, the residue in the dripping medicine can be filtered, by installing a connecting pipe 1014 and connecting it to a three-way joint 1016, the medicine filtered in the box 1001 can be re-drawn into the spray ring 1002 for recycling.

[0036] Embodiment 3 of a pipeline factory inspection device of the utility model

[0037] Reference Figure 1-Figure 5 As shown, a pair of mounting frames 1004 are fixedly installed on one side of the box body 1001 and the inspection box 2001, and a pair of conveying rollers 1005 are rotatably connected between the pair of mounting frames 1004. A transmission box 1006 is installed on one side of each pair of mounting frames 1004, and one end of the conveying rollers 1005 extends to the interior of the transmission box 1006. One end of each pair of conveying rollers 1005 is sleeved with a gear 1015, and each pair of gears 1015 are meshed with each other. A servo motor 1007 is fixedly installed on one side of the transmission box 1006, and the output end of the servo motor 1007 is transmission-connected to one of the gears 1015. The input and output ends of the touch panel 2002 are communication-connected to the input and output ends of the visual inspection camera 2003, the servo motor 1007 and the pump 1011, and a pair of The conveying roller 1005 facilitates the conveying of the pipeline. By arranging a gear 1015 on one end of each pair of conveying rollers 1005 and engaging them with each other, each pair of conveying rollers 1005 can rotate relative to each other, thereby conveying the pipeline. By installing a servo motor 1007, one of the gears 1015 can be driven to rotate when it is working, thereby making the conveying rollers 1005 rotate relatively. By connecting the input and output ends of the touch panel 2002 to the input and output ends of the visual inspection camera 2003, the servo motor 1007 and the pump 1011, it is convenient for the user to use the touch panel 2002 to control the operation of the servo motor 1007 and the pump 1011, and use the pre-programmed program in the touch panel 2002 to identify and record the data of the visual inspection camera 2003.

[0038] Specifically, the working principle of the pipeline factory inspection device is as follows: when in use, the pipeline is inserted between a pair of conveying rollers 1005, and the servo motor 1007 is started to drive the gear 1015 set at one end of the conveying roller 1005 to rotate, and the gears 1015 set at one end of the pair of conveying rollers 1005 are meshed with each other, so that the conveying rollers 1005 rotate relatively, so that the pipeline moves. When the pipeline passes through the spray ring 1002, the pump 1011 is started to draw the medicine inside the medicine box 1010 into the spray ring 1002. The spray head 1003 sprays the surface of the pipe to the inside of the spray ring 1002. If there is a gap in the outer wall of the pipe, the fluorescent agent can penetrate into the gap on the surface of the pipe. The filter 1013 is installed inside the box 1001 to filter the dripping agent, and the agent inside the box 1001 is connected to the three-way interface 1016 through the connecting pipe 1014. The agent inside the box 1001 can be re-drawn into the inside of the spray ring 1002 for recycling. As the pipe moves to the inside of the spiral scraper 1009, the surface of the pipe can be The fluorescent agent is scraped off, and with the support of the guide roller 1012, the pipeline is allowed to enter the interior of the inspection box 2001. By installing a partition 2005 inside the inspection box 2001, the part between one side of the partition 2005 inside the inspection box 2001 and the box body 1001 is a bright part, and the part between the other side of the partition 2005 and the interior of the inspection box 2001 is a dark part. By arranging a number of visual inspection cameras 2003 on both sides of the partition 2005, the visual inspection cameras 2003 are respectively arranged at the upper and lower ends and the left and right sides of the interior of the inspection box 2001, and the video inspection of the pipeline surface can be carried out in all aspects. When the pipeline is in the bright part, the visual inspection camera 2003 can be used to detect obvious broken depressions on its surface. When the pipeline is in the dark part, since the fluorescent agent is sprayed on the pipeline, when there is a gap in the pipeline, the fluorescent agent will penetrate into it, so fluorescence will be generated in the dark part. By installing a touch panel 2002, the shooting data can be summarized and presented on the touch panel 2002 for users to watch.

[0039] It should be noted that, for a pipeline factory inspection device, the specific model specifications of the touch panel 2002, servo motor 1007, pump 1011 and visual inspection camera 2003 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.

[0040] A pipeline factory inspection device, the power supply and principle of the touch panel 2002, servo motor 1007, pump 1011 and visual inspection camera 2003 are clear to those skilled in the art and will not be described in detail here.

[0041] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A pipeline factory inspection device, characterized in that: The invention comprises a main body (100) and an inspection mechanism (200), wherein the main body (100) comprises a box (1001), a spray ring (1002) is installed at the center of the upper end surface of the box (1001), a plurality of spray heads (1003) are inserted inside the spray ring (1002), a pair of brackets (1008) are fixedly installed at one end of the box (1001), a spiral scraper (1009) is fixedly installed between the pair of brackets (1008), a guide roller (1012) is rotatably connected to the side of the box (1001) close to the spiral scraper (1009), and the inspection mechanism (200) comprises an inspection roller (1012). The inspection box (2001) is arranged on one side of the box body (1001), a partition (2005) is fixedly installed at the center of the interior of the inspection box (2001), a blackout curtain (2004) is installed at one end of the inspection box (2001), a plurality of visual inspection cameras (2003) are arranged on both sides of the interior of the inspection box (2001) close to the partition (2005), and the plurality of visual inspection cameras (2003) are respectively arranged at the upper and lower ends and the left and right sides of the interior of the inspection box (2001), and a touch panel (2002) is installed on one side of the inspection box (2001).

2. A pipeline factory inspection device according to claim 1, characterized in that: A medicine box (1010) is fixedly mounted on the bottom end of one side of the box body (1001), and a pump (1011) is mounted on the upper end of the medicine box (1010).

3. A pipeline factory inspection device according to claim 2, characterized in that: The output end of the pump (1011) is connected to the spray ring (1002) through a pipeline, and the input end of the pump (1011) passes through the medicine box (1010) and extends to the inside, and is provided with a three-way joint (1016).

4. A pipeline factory inspection device according to claim 3, characterized in that: A filter screen (1013) is installed at the inner bottom end of the box body (1001), and a connecting pipe (1014) is inserted into the bottom side of the box body (1001), and one end of the connecting pipe (1014) passes through the medicine box (1010) and communicates with one side of the three-way joint (1016).

5. A pipeline factory inspection device according to claim 1, characterized in that: A pair of mounting frames (1004) are fixedly mounted on one side of the box body (1001) and the inspection box (2001), and a pair of conveying rollers (1005) are rotatably connected between the pair of mounting frames (1004).

6. A pipeline factory inspection device according to claim 5, characterized in that: A transmission box (1006) is installed on one side of each pair of the mounting frames (1004), and one end of the conveying roller (1005) extends to the interior of the transmission box (1006).

7. A pipeline factory inspection device according to claim 6, characterized in that: One end of each pair of conveying rollers (1005) is sleeved with a gear (1015), and each pair of gears (1015) are meshed with each other.

8. A pipeline factory inspection device according to claim 7, characterized in that: A servo motor (1007) is fixedly mounted on one side of the transmission box (1006), and an output end of the servo motor (1007) is transmission-connected to one of the gears (1015).

9. A pipeline factory inspection device according to claim 1, characterized in that: The input and output ends of the touch panel (2002) are communicatively connected with the input and output ends of the visual inspection camera (2003), the servo motor (1007) and the pump (1011).

Images