Filling device for flame-retardant cable production

By setting a blanking mechanism and a wrapping mechanism in the filling device, and using spiral guide strips and centrifugal force to ensure uniform drop and wrap the flame retardant material, the problem of uneven filling in the prior art is solved and the cable quality is improved.

CN222672702UActive Publication Date: 2025-03-25LUOYANG YUNYING PLASTIC CO LTD
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Patent Information

Application Number
CN202420165492.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-03-25
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

During the filling process of existing filling devices for high flame retardant cable production, the flame retardant material drops unevenly, resulting in uneven filling and affecting the quality of the cable.

Method used

A filling device including a blanking mechanism and a wrapping mechanism is designed to ensure uniform drop of the flame retardant material by spiral guide strips and centrifugal force, and is evenly wrapped on the line core by the wrapping roll.

Benefits of technology

The uniform filling of flame retardant materials is achieved, and the quality and production efficiency of the cable are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flame-retardant cable production and processing, in particular to a filling device for flame-retardant cable production, which comprises a frame, a stopping mechanism fixedly mounted on the frame, a blanking mechanism and a wrapping mechanism arranged on the frame, the wrapping mechanism positioned at the bottom of the blanking mechanism, and the stopping mechanism positioned inside the blanking mechanism. The blanking mechanism comprises a material barrel, the bottom of the material barrel is fixedly connected with a blanking hopper, a spiral material guide strip is arranged in the blanking hopper, and the bottom of the blanking hopper is fixedly connected with a blanking pipe. Compared with the prior art, the filling device for flame-retardant cable production has the advantages that by arranging the blanking mechanism and the wrapping mechanism, when the filling device is used, flame-retardant materials can fall down uniformly under the guide of centrifugal force and a spiral material guide strip in a blanking hopper, and a wrapped coil is uniformly wrapped on a wire core, so that the filling uniformity is ensured, and the production efficiency of the flame-retardant cable is improved. Therefore, the filling effect is ensured, and the quality of the produced flame-retardant cable is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flame-retardant cable production and processing, in particular to a filling device for flame-retardant cable production. Background Art

[0002] Flame-retardant cables refer to cables that, under specified test conditions, can be burned by the sample. After the test fire source is removed, the spread of the flame is limited to a limited range, and the residual flame or residual burning can be extinguished within a limited time. The basic characteristics are: in the event of a fire, it may be burned and unable to operate, but the spread of the fire can be prevented. In layman's terms, if the wire catches fire, the burning can be limited to a local range, preventing it from spreading, thus saving various other equipment and avoiding greater losses.

[0003] Therefore, a flame retardant filler needs to be filled between the outer sheath protective layer of the flame retardant cable and the insulating layer of the inner conductive core of the cable. When filling the flame retardant filler, a filling device is required.

[0004] The filling device for producing highly flame-retardant cables disclosed in Chinese patent CN218975201U comprises a conical cylinder arranged inside a material barrel, the conical cylinder reciprocates along an axis under the action of a lifting device, a wrapping portion rotating along a circumferential direction is arranged at the lower end of the material barrel, a positioning cylinder is fixedly connected to the lower end of the material barrel, a sealing ring is clamped on the upper side of the middle part of the positioning cylinder, a connecting cylinder is fixedly connected to the upper end of the sealing ring, the connecting cylinder is fixedly connected to the conical cylinder at the upper end, and a lifting plate is fixedly connected to the upper side of the conical cylinder.

[0005] However, the filling device for producing highly flame-retardant cables still has the following problems compared with the prior art:

[0006] The filling device for the production of highly flame-retardant cables drives the gear to rotate through the driving part, thereby driving the wrapping part to rotate on the gear ring, and wraps the flame-retardant material inside the cable. During the entire filling process, the flame-retardant material falls from the material barrel by its own gravity and is wrapped. Once the flame-retardant material falls unevenly, it will affect the filling effect, resulting in uneven filling, thereby affecting the quality of the produced flame-retardant cable.

[0007] Therefore, the present application proposes a filling device for flame retardant cable production to solve the above problems. Utility Model Content

[0008] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0009] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a filling device for the production of flame-retardant cables.

[0010] The purpose of the utility model is achieved through the following technical solutions: A filling device for flame-retardant cable production, comprising a frame, a blocking mechanism is fixedly installed on the frame, a blanking mechanism and a wrapping mechanism are arranged on the frame, the wrapping mechanism is located at the bottom of the blanking mechanism, and the blocking mechanism is located inside the blanking mechanism;

[0011] The material dropping mechanism comprises a material barrel, a material dropping hopper is fixedly connected to the bottom of the material barrel, a spiral material guide bar is arranged inside the material dropping hopper, a material dropping pipe is fixedly connected to the bottom of the material dropping hopper, a second connecting ring is fixedly connected to the outside of the material barrel, a ball bearing is arranged at the bottom of the second connecting ring, a support rod is fixedly connected to the material barrel, and a gear ring is fixedly connected to the end of the support rod away from the material barrel;

[0012] The wrapping mechanism includes a second transmission wheel, a slide groove is provided at the bottom of the second transmission wheel, a wire outlet is provided in the middle of the second transmission wheel, a connecting frame is fixedly connected to the top of the second transmission wheel, a fixing pin and a wrapping roll are provided on the connecting frame, and the wrapping roll is rotatably connected to the connecting frame through the fixing pin.

[0013] Preferably, the frame includes a frame body, a wire inlet is opened on the top of the frame body, a first transmission wheel is rotatably connected to the frame body, a slider is fixedly connected to the frame body, a power part is fixedly installed on the frame body, and a first connecting ring is fixedly connected to the middle of the frame body.

[0014] Preferably, the blocking mechanism includes a cylinder, which is fixedly mounted on a frame, an output end of the cylinder is fixedly connected to a blocking tube, a position of the blocking tube corresponds to a position of the line inlet, and an end of the blocking tube away from the cylinder is fixedly connected to a sealing ring.

[0015] Preferably, the material barrel is located inside the first connecting ring, the position of the material dropping tube corresponds to the position of the blocking tube, the second connecting ring is movably connected to the first connecting ring through balls, and the gear ring is transmission-connected to the first transmission wheel.

[0016] Preferably, the second transmission wheel is transmission-connected to the first transmission wheel, the slider is located inside the slide groove, the second transmission wheel is slidably connected to the frame through the slider, and the position of the wire outlet corresponds to the position of the blanking tube.

[0017] Preferably, there are multiple first transmission wheels arranged in a circular array on the frame, and one of the multiple first transmission wheels is fixedly connected to the output end of the power member.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] The filling device for producing flame-retardant cables is provided with a dropping mechanism and a wrapping mechanism. When in use, under the guidance of centrifugal force and a spiral material guide strip in the dropping hopper, it is ensured that the flame-retardant material can fall evenly and be wrapped evenly on the wire core, thereby ensuring the uniformity of filling, thereby ensuring the filling effect, and further improving the quality of the produced flame-retardant cable.

[0020] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the frame of the utility model;

[0024] Figure 4 For this utility model Figure 3 A schematic diagram of the structure enlargement at the center A;

[0025] Figure 5 This is a schematic diagram of the structure of the blocking mechanism of the utility model;

[0026] Figure 6 It is a structural schematic diagram of the blanking mechanism of the utility model;

[0027] Figure 7 It is a top view structural schematic diagram of the blanking mechanism of the utility model;

[0028] Figure 8 This is a structural schematic diagram of the wrapping mechanism of the utility model from the first perspective;

[0029] Fig. 9 It is a schematic diagram of the disassembled structure of the wrapping mechanism of the utility model from a second viewing angle.

[0030] In the figure: 1. frame; 101. frame body; 102. line inlet; 103. first transmission wheel; 104. slider; 105. power part; 106. first connecting ring; 2. blocking mechanism; 201. cylinder; 202. blocking tube; 203. sealing ring; 3. material dropping mechanism; 301. material barrel; 302. material dropping hopper; 303. material dropping tube; 304. second connecting ring; 305. ball bearing; 306. support rod; 307. gear ring; 4. wrapping mechanism; 401. second transmission wheel; 402. slide groove; 403. line outlet; 404. connecting frame; 405. fixing pin; 406. wrapping roll. DETAILED DESCRIPTION

[0031] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0033] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.

[0034] like Figure 1 and Figure 2 As shown, a filling device for flame-retardant cable production includes a frame 1, a blocking mechanism 2 is fixedly mounted on the frame 1, a blanking mechanism 3 and a wrapping mechanism 4 are arranged on the frame 1, the wrapping mechanism 4 is located at the bottom of the blanking mechanism 3, and the blocking mechanism 2 is located inside the blanking mechanism 3;

[0035] like Figure 3 and Figure 4As shown, the frame 1 includes a frame body 101, a line inlet 102, a first transmission wheel 103, a slider 104, a power piece 105 and a first connecting ring 106. The frame body 101 is provided with a line inlet 102 at the top, and the frame body 101 is rotatably connected with a first transmission wheel 103. There are multiple first transmission wheels 103, which are arranged in a circular array on the frame body 101. The frame body 101 is fixedly connected with a slider 104, and the power piece 105 is fixedly installed on the frame body 101. One of the multiple first transmission wheels 103 is fixedly connected to the output end of the power piece 105, and the middle of the frame body 101 is fixedly connected with a first connecting ring 106.

[0036] like Figure 1 and Figure 5 As shown, the blocking mechanism 2 includes a cylinder 201, a blocking tube 202 and a sealing ring 203. The cylinder 201 is fixedly mounted on the frame 101. The output end of the cylinder 201 is fixedly connected to the blocking tube 202. The position of the blocking tube 202 corresponds to the position of the line inlet 102. The end of the blocking tube 202 away from the cylinder 201 is fixedly connected to the sealing ring 203.

[0037] like Figure 2 , Figure 6 and Figure 7 As shown, the material dropping mechanism 3 includes a material barrel 301, a material dropping hopper 302, a material dropping tube 303, a second connecting ring 304, a ball 305, a support rod 306 and a gear ring 307. The material barrel 301 is located inside the first connecting ring 106. The material barrel 301 is fixedly connected to the material dropping hopper 302 at the bottom. A spiral material guide bar is arranged inside the material dropping hopper 302. The material dropping hopper 302 is fixedly connected to the material dropping tube 303 at the bottom. The position of the material dropping tube 303 corresponds to the position of the blocking tube 202. The outer side of the material barrel 301 is fixedly connected to the second connecting ring 304. The bottom of the second connecting ring 304 is provided with a ball 305. The second connecting ring 304 is movably connected to the first connecting ring 106 through the ball 305. The material barrel 301 is fixedly connected to the support rod 306. The end of the support rod 306 away from the material barrel 301 is fixedly connected to the gear ring 307. The gear ring 307 is drivingly connected to the first transmission wheel 103.

[0038] like Figure 2 , Figure 8 and Fig. 9As shown, the wrapping mechanism 4 includes a second transmission wheel 401, a slide groove 402, a wire outlet 403, a connecting frame 404, a fixing pin 405 and a wrapping roll 406. The second transmission wheel 401 is transmission-connected to the first transmission wheel 103. The bottom of the second transmission wheel 401 is provided with a slide groove 402. The slider 104 is located inside the slide groove 402. The second transmission wheel 401 is slidably connected to the frame 101 through the slider 104. The middle of the second transmission wheel 401 is provided with a wire outlet 403. The position of the mouth 403 corresponds to the position of the blanking tube 303. The top of the second transmission wheel 401 is fixedly connected to a connecting frame 404. A fixing pin 405 and a wrapping roll 406 are provided on the connecting frame 404. The wrapping roll 406 is rotatably connected to the connecting frame 404 through the fixing pin 405. The wrapping roll 406 is a mica tape. A magnetic block is provided at one end of the fixing pin 405. A magnetic hole is opened on the connecting frame 404. The fixing pin 405 is inserted into the connecting frame 404, and the magnetic block is adsorbed in the magnetic hole.

[0039] The working process of the utility model is as follows:

[0040] S1. When in use, the flame retardant material to be filled is added into the material barrel 301, and the cable core enters from the inlet 102, passes through the blocking tube 202, passes through the drop tube 303, and passes through the outlet 403 to be connected to the subsequent take-up device (the take-up device is a prior art and does not belong to the scope of protection of this application, so it does not appear in the drawings);

[0041] S2, the wire core is driven by the wire taking-up device to move at a constant speed, the cylinder 201 is started, the cylinder 201 drives the blocking tube 202 to move upward, the flame retardant material falls from the drop tube 303, and wraps one end of the wrapping roll 406 on the wire core;

[0042] S3, start the power member 105, the power member 105 drives the second transmission wheel 401 to rotate through the first transmission wheel 103, and the wrapping roll 406 wraps the fallen flame retardant material around the wire core;

[0043] S4. At the same time, the first transmission wheel 103 drives the gear ring 307 to rotate, the gear ring 307 drives the material barrel 301 to rotate through the support rod 306, and the material barrel 301 drives the drop hopper 302 to rotate. Under the guidance of the centrifugal force and the spiral guide strip in the drop hopper 302, the flame-retardant material can fall evenly, and the wrapped roll 406 is evenly wrapped on the wire core to ensure the uniformity of filling, thereby ensuring the filling effect and improving the quality of the produced flame-retardant cable.

[0044] Compared with the prior art, the present invention has the following beneficial effects:

[0045] The filling device for the production of flame-retardant cables is provided with a blanking mechanism 3 and a wrapping mechanism 4. When in use, under the guidance of centrifugal force and the spiral guide strip in the blanking hopper 302, it is ensured that the flame-retardant material can fall evenly and be evenly wrapped on the wire core by the wrapping roll 406, thereby ensuring the uniformity of filling, thereby ensuring the filling effect and further improving the quality of the produced flame-retardant cable.

[0046] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A filling device for flame retardant cable production, characterized in that: The invention comprises a frame (1), a blocking mechanism (2) is fixedly mounted on the frame (1), a material dropping mechanism (3) and a wrapping mechanism (4) are arranged on the frame (1), the wrapping mechanism (4) is located at the bottom of the material dropping mechanism (3), and the blocking mechanism (2) is located inside the material dropping mechanism (3); The material dropping mechanism (3) comprises a material barrel (301), the bottom of the material barrel (301) is fixedly connected to a material dropping hopper (302), the interior of the material dropping hopper (302) is provided with a spiral material guide bar, the bottom of the material dropping hopper (302) is fixedly connected to a material dropping pipe (303), the outer side of the material barrel (301) is fixedly connected to a second connecting ring (304), the bottom of the second connecting ring (304) is provided with a ball (305), the material barrel (301) is fixedly connected to a support rod (306), and the end of the support rod (306) away from the material barrel (301) is fixedly connected to a gear ring (307); The wrapping mechanism (4) comprises a second transmission wheel (401), a sliding groove (402) is provided at the bottom of the second transmission wheel (401), a wire outlet (403) is provided in the middle of the second transmission wheel (401), a connecting frame (404) is fixedly connected to the top of the second transmission wheel (401), a fixing pin (405) and a wrapping roll (406) are provided on the connecting frame (404), and the wrapping roll (406) is rotatably connected to the connecting frame (404) via the fixing pin (405).

2. A filling device for flame-retardant cable production according to claim 1, characterized in that: The frame (1) comprises a frame body (101), a line inlet (102) is provided on the top of the frame body (101), a first transmission wheel (103) is rotatably connected to the frame body (101), a slider (104) is fixedly connected to the frame body (101), a power part (105) is fixedly installed on the frame body (101), and a first connecting ring (106) is fixedly connected to the middle of the frame body (101).

3. A filling device for flame-retardant cable production according to claim 2, characterized in that: The blocking mechanism (2) comprises a cylinder (201), the cylinder (201) being fixedly mounted on the frame (101), the output end of the cylinder (201) being fixedly connected to a blocking tube (202), the position of the blocking tube (202) corresponding to the position of the line inlet (102), and the end of the blocking tube (202) away from the cylinder (201) being fixedly connected to a sealing ring (203).

4. A filling device for flame-retardant cable production according to claim 3, characterized in that: The material barrel (301) is located inside the first connecting ring (106), the position of the drop tube (303) corresponds to the position of the blocking tube (202), the second connecting ring (304) is movably connected to the first connecting ring (106) through the ball (305), and the gear ring (307) is transmission-connected to the first transmission wheel (103).

5. A filling device for flame-retardant cable production according to claim 2, characterized in that: The second transmission wheel (401) is transmission-connected to the first transmission wheel (103); the slider (104) is located inside the slide groove (402); the second transmission wheel (401) is slidingly connected to the frame (101) via the slider (104); and the position of the wire outlet (403) corresponds to the position of the drop tube (303).

6. A filling device for flame-retardant cable production according to claim 2, characterized in that: There are a plurality of first transmission wheels (103) arranged in a circular array on the frame (101), and one of the plurality of first transmission wheels (103) is fixedly connected to the output end of the power member (105).

Citation Information

Patent Citations

  • Filling device for high-flame-retardant cable production

    CN218975201U