Inductor winder

Abstract

The utility model relates to the technical field of inductor processing, and discloses an inductor winder which comprises a support and a winding ring, a fixed seat and a movable seat are respectively arranged on one side of the support, a translation assembly is arranged in the middle of the movable seat, a motor is fixedly installed in the middle of the fixed seat through a support, an output shaft of the motor is connected with a gear, and the gear is connected with the winding ring. The top and the bottom of the fixed seat and the top and the bottom of the movable seat are connected with supporting wheels through protruding plates, and the winding rings are rotationally connected with the supporting wheels. The device has the advantages that the annular inductor can be taken and placed through the channel by opening the channel plate, the gear is driven by the motor, the gear can drive the winding ring to rotate through the annular tooth groove, the supporting wheel can support and limit the winding ring, the channel plate can be limited by closing the channel plate and the limiting assembly, and the channel plate can block the channel. And the integrality and the stability of the winding ring can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of inductance processing, in particular to an inductance winding device. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. The inductor has a certain inductance and only hinders the change of current. If there is no current passing through the inductor, it will try to hinder the current from flowing through it when the circuit is connected. With the development of the photovoltaic industry, it is often used in photovoltaic energy storage.

[0003] Its application number is "CN202122393162.4". The "annular inductor winding device" disclosed in the application number is "CN202122393162.4", which "comprises a support frame, a first support plate is installed on the upper surface of the support frame, a first rotating device is installed on one side of the first support plate, a second support plate is installed on one side of the support frame, a first motor is installed on one side of the second support plate, a first rotating shaft is provided at the output end of the first motor, a first gear is installed at one end of the first rotating shaft, a second gear is meshed on the side of the first gear, and a fracture is provided on the surface of the second gear". In the utility model, through the coordinated use of the second rotating shaft, the third gear, the second gear, the support column, the pulley, the first rotating shaft and the first gear, the third gear can be driven by the second rotating shaft to rotate, so that the third gear can drive the second gear to rotate, and at the same time, the first gear synchronously drives the second gear under the drive of the first rotating shaft, so that when the annular inductor intersects with the second gear through the fracture, the wire wound on the pulley can automatically wind the annular inductor.

[0004] However, the above method still has the following defects: the toroidal inductor can be taken and placed through the fracture, but the setting of the fracture will reduce the stability of the gear. Under the action of the rotational force, the gear is prone to shake, and the fracture is prone to collision and noise, and the durability is poor. Utility Model Content

[0005] The utility model aims to provide an inductor winding device to solve the problem that the setting of the fracture proposed in the above background technology will reduce the stability of the gear and the gear is easy to shake under the action of the rotation force.

[0006] The utility model provides the following technical solutions: an inductor winder, comprising a bracket and a winding ring, a fixed seat and a movable seat are respectively provided on one side of the bracket, a translation assembly is provided in the middle of the movable seat, a motor is fixedly installed on the middle of the fixed seat through a support, a gear is connected to the output shaft of the motor, the top and bottom of the fixed seat and the top and bottom of the movable seat are connected to support wheels through convex plates, the winding ring is rotatably connected to the support wheel, an annular tooth groove is provided on the surface of the winding ring, the gear is meshed with the annular tooth groove, a channel is provided at the bottom of the winding ring, a channel plate is hinged on one side of the channel, and the channel plate is snap-connected to a limiting assembly.

[0007] As a preferred technical solution of the utility model, one side of the fixed seat is welded to the bracket through a plurality of support columns, and sliders are fixedly provided on the top and bottom of the movable seat, and the sliders are slidably connected to guide rails, and the guide rails are fixedly connected to the bracket.

[0008] As a preferred technical solution of the utility model, a bottom plate is fixedly provided at the bottom end of the bracket, reinforcing plates are welded on both sides of the top end of the bottom plate, and one side of the reinforcing plate is welded to the other side of the bracket.

[0009] As a preferred technical solution of the utility model, a limiting groove is provided on the surface of the support wheel, a support shaft is fixedly provided at one end of the support wheel, and one end of the support shaft is rotatably connected to the convex plate.

[0010] As a preferred technical solution of the utility model, the translation assembly includes a back plate, an electric push rod and a support block. The back plate is welded to the top of one side of the bracket, an electric push rod is fixedly installed on one side of the back plate, the telescopic rod of the electric push rod is fixedly connected to the support block, and the support block is fixedly connected to the middle part of the movable seat.

[0011] As a preferred technical solution of the utility model, both ends of the fixed seat are provided with card slots, and both ends of the movable seat are fixed with card blocks, and the card blocks are engaged and connected with the card slots.

[0012] As a preferred technical solution of the utility model, a copper wire placement seat is fixedly provided on the inner wall of the winding ring, and the copper wire placement seat is located in the same straight line as the channel. A hinge seat is fixedly provided on one side of the channel, and a hinge piece is fixedly provided on one side of the channel plate, and the hinge piece is rotatably connected to the hinge seat, and the other side of the channel plate and the other side of the channel are both provided with beveled openings.

[0013] As a preferred technical solution of the utility model, the limit assembly includes a positioning seat, a gas spring rod and a resist column. The positioning seat is fixedly connected to the inner wall of the winding circle, and a gas spring rod is fixedly installed inside the positioning seat. The telescopic rod of the gas spring rod is fixedly connected to the resist column, and the resist column is slidably connected to one side of the positioning seat. The channel plate is snap-connected to the resist column, and a lever is fixedly provided on the surface of the resist column.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The inductor winder can take and place the toroidal inductor through the channel by opening the channel plate. The gear is driven by a motor, and the gear can drive the winding circle to rotate through the annular tooth groove. The support wheel can support and limit the winding circle. By closing the channel plate, the limit assembly can limit the channel plate. The channel plate can block the channel and improve the integrity and stability of the winding circle. It can be reinforced to wind the toroidal inductor. Under the action of the rotational force, the winding circle is not easy to shake, which reduces the occurrence of collision and noise and has good durability.

[0016] 2. The inductor winder can support the movable seat through the translation component to prevent the movable seat from horizontal displacement. The movable seat is driven by the translation component to increase the distance between the movable seat and the fixed seat, that is, the position of the support wheel can be adjusted, making it easy to remove the winding ring from the support wheel, thereby facilitating its maintenance and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the structural diagrams of the utility model;

[0018] Figure 2 This is the second structural diagram of the utility model;

[0019] Figure 3 It is a schematic diagram of the explosion structure of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the fixing seat of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the winding ring of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the limit assembly of the utility model.

[0023] In the figure: 1. bracket; 2. bottom plate; 3. reinforcement plate; 4. support column; 5. fixed seat; 6. guide rail; 7. movable seat; 8. slider; 9. slot; 10. block; 11. convex plate; 12. support shaft; 13. support wheel; 14. support; 15. motor; 16. gear; 17. translation assembly; 1701. support plate; 1702. electric push rod; 1703. support block; 18. winding ring; 19. annular tooth groove; 20. copper wire placement seat; 21. channel plate; 22. oblique mouth; 23. hinge seat; 24. hinge plate; 25. limit assembly; 2501. positioning seat; 2502. gas spring rod; 2503. support column; 2504. lever. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0025] See also Figures 1 to 6 In the embodiment of the utility model, the inductor winding device includes a bracket 1 and a winding ring 18. A fixed seat 5 and a movable seat 7 are respectively provided on one side of the bracket 1. A translation assembly 17 is provided in the middle of the movable seat 7. A motor 15 is fixedly installed in the middle of the fixed seat 5 through a support 14. The output shaft of the motor 15 is connected to a gear 16. The top and bottom of the fixed seat 5 and the top and bottom of the movable seat 7 are connected to a support wheel 13 through a convex plate 11. The winding ring 18 is rotatably connected to the support wheel 13. The surface of the winding ring 18 is provided with The annular tooth groove 19 is meshed with the gear 16. A channel is provided at the bottom of the winding ring 18. A channel plate 21 is hinged on one side of the channel. By opening the channel plate 21, the annular inductor can be taken in and out through the channel. The gear 16 is driven by the motor 15. The gear 16 can drive the winding ring 18 to rotate through the annular tooth groove 19, so that the annular inductor can be wound. The channel plate 21 is engaged and connected with the limiting component 25. The channel plate 21 can be limited by the limiting component 25, and the channel plate 21 can block the channel.

[0026] In this embodiment, preferably, one side of the fixed seat 5 is welded to the bracket 1 through a plurality of support columns 4, and the support columns 4 can provide stable support for the fixed seat 5. The top and bottom of the movable seat 7 are fixedly provided with sliders 8, and the sliders 8 are slidably connected with guide rails 6. The guide rails 6 are fixedly connected to the bracket 1. The sliders 8 and the guide rails 6 can support and guide the movable seat 7, and can prevent the movable seat 7 from tilting;

[0027] In this embodiment, preferably, a bottom plate 2 is fixedly provided at the bottom end of the bracket 1, and reinforcing plates 3 are welded on both sides of the top of the bottom plate 2, and one side of the reinforcing plate 3 is welded to the other side of the bracket 1, so that the bracket 1 can be supported by the bottom plate 2, and the reinforcing plate 3 can reinforce the bracket 1 and the bottom plate 2;

[0028] In this embodiment, preferably, a limiting groove is provided on the surface of the support wheel 13, and the limiting groove can limit the two sides of the winding ring 18 to prevent the winding ring 18 from falling off. A support shaft 12 is fixedly provided at one end of the support wheel 13, and one end of the support shaft 12 is rotatably connected to the convex plate 11. The support shaft 12 can support the support wheel 13 and can ensure the rotation of the support wheel 13;

[0029] In this embodiment, preferably, the translation assembly 17 includes a support plate 1701, an electric push rod 1702 and a support block 1703. The support plate 1701 is welded to the top of one side of the bracket 1, and an electric push rod 1702 is fixedly installed on one side of the support plate 1701. The telescopic rod of the electric push rod 1702 is fixedly connected to the support block 1703. The support block 1703 is fixedly connected to the middle part of the movable seat 7. The movable seat 7 can be supported by the electric push rod 1702 and the support block 1703 to prevent the movable seat 7 from horizontal displacement. The movable seat 7 is driven by the electric push rod 1702 to increase the distance between the movable seat 7 and the fixed seat 5, so as to facilitate the removal of the winding ring 18 from the support wheel 13.

[0030] In this embodiment, preferably, both ends of the fixed seat 5 are provided with a card slot 9, and both ends of the movable seat 7 are fixed with a card block 10, and the card block 10 is engaged with the card slot 9. By pushing the card block 10 into the card slot 9, the stability and firmness between the movable seat 7 and the fixed seat 5 are increased;

[0031] In this embodiment, preferably, a copper wire placement seat 20 is fixedly provided on the inner wall of the winding ring 18, and the copper wire can be placed through the copper wire placement seat 20. The copper wire placement seat 20 and the channel are located in the same straight line, and a hinge seat 23 is fixedly provided on one side of the channel, and a hinge piece 24 is fixedly provided on one side of the channel plate 21. The hinge piece 24 is rotatably connected to the hinge seat 23, and the channel plate 21 can be rotated. The other side of the channel plate 21 and the other side of the channel are both provided with an oblique opening 22, and the oblique opening 22 can prevent the channel plate 21 from being rotated out of the winding ring 18, and the rotation angle of the winding ring 18 can be limited, and the fit between the channel plate 21 and the winding ring 18 can be maintained;

[0032] In this embodiment, preferably, the limiting assembly 25 includes a positioning seat 2501, a gas spring rod 2502 and a resisting column 2503. The positioning seat 2501 is fixedly connected to the inner wall of the winding ring 18, and the gas spring rod 2502 is fixedly installed inside the positioning seat 2501. The telescopic rod of the gas spring rod 2502 is fixedly connected to the resisting column 2503. The resisting column 2503 is slidingly connected to one side of the positioning seat 2501, and the channel plate 21 is snap-connected with the resisting column 2503. A lever 2504 is fixedly provided on the surface of the resisting column 2503, which can support the resisting column 2503 through the gas spring rod 2502, and the resisting column 2503 can press the channel plate 21 to prevent the channel plate 21 from loosening and falling off.

[0033] When in use, firstly, the movable seat 7 is driven by the electric push rod 1702 of the translation assembly 17 to pull the block 10 out of the slot 9, and the slider 8 and the guide rail 6 can guide the movable seat 7, and then the winding ring 18 is placed between the four support wheels 13, and then the movable seat 7 is reversely driven by the electric push rod 1702 to insert the block 10 into the slot 9, so that the movable seat 7 is connected to the fixed seat 5, and the support wheel 13 can limit the winding ring 18 through the limiting groove on its surface to prevent the winding ring 18 from falling off. After the winding ring 18 is installed, the copper wire is placed through the copper wire placement seat 20, and then the lever 2504 of the translation assembly 17 pushes the column 2503 and compresses the gas spring rod 2502 to shrink the column 2503, and finally the channel plate 21 is opened, and the toroidal inductor can be placed through the channel;

[0034] After the annular inductor is placed, the staff releases the lever 2504 and stops compressing the gas spring rod 2502. The gas spring rod 2502 can push the column 2503 to reset, and the column 2503 can press the channel plate 21 to fix the channel plate 21. When winding is required, the staff drives the gear 16 through the motor 15, and the gear 16 can drive the winding ring 18 to rotate through the annular tooth groove 19. When the winding ring 18 rotates, the copper wire is wound on the surface of the annular inductor. In this process, the support wheel 13 can support and limit the winding ring 18. The column 2503 can limit the channel plate 21 under the support of the gas spring rod 2502. The channel plate 21 can block the channel and improve the integrity and stability of the winding ring 18. It can be reinforced. Under the action of the rotational force, the winding ring 18 is not easy to shake, which can reduce the occurrence of collision and noise.

[0035] After the toroidal inductor is wound, the staff can remove the toroidal inductor by pushing the support column 2503 through the lever 2504 and opening the channel plate 21. When the winding ring 18 needs to be removed, the staff can drive the movable seat 7 through the electric push rod 1702 of the translation assembly 17 to adjust its position horizontally, and then remove the winding ring 18, which can be repaired and replaced.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inductor winding device, comprising a bracket (1) and a winding coil (18), characterized in that: A fixed seat (5) and a movable seat (7) are respectively provided on one side of the bracket (1), a translation assembly (17) is provided in the middle of the movable seat (7), a motor (15) is fixedly mounted on the middle of the fixed seat (5) via a support (14), an output shaft of the motor (15) is connected to a gear (16), the top and bottom of the fixed seat (5) and the top and bottom of the movable seat (7) are connected to a support wheel (13) via a convex plate (11), the winding ring (18) is rotatably connected to the support wheel (13), an annular tooth groove (19) is provided on the surface of the winding ring (18), the gear (16) is meshedly connected to the annular tooth groove (19), a channel is provided at the bottom of the winding ring (18), a channel plate (21) is hingedly connected to one side of the channel, and the channel plate (21) is snap-fittedly connected to a limiting assembly (25).

2. The inductor winding device according to claim 1, characterized in that: One side of the fixed seat (5) is welded to the bracket (1) via a plurality of support columns (4); a slider (8) is fixedly provided on the top and bottom of the movable seat (7); the slider (8) is slidably connected to a guide rail (6); and the guide rail (6) is fixedly connected to the bracket (1).

3. The inductor winding device according to claim 1, characterized in that: A bottom plate (2) is fixedly provided at the bottom end of the bracket (1), and reinforcing plates (3) are welded to both sides of the top end of the bottom plate (2), and one side of the reinforcing plate (3) is welded to the other side of the bracket (1).

4. The inductor winding device according to claim 1, characterized in that: A limiting groove is provided on the surface of the support wheel (13); a support shaft (12) is fixedly provided at one end of the support wheel (13); and one end of the support shaft (12) is rotatably connected to the convex plate (11).

5. The inductor winding device according to claim 1, characterized in that: The translation assembly (17) comprises a back plate (1701), an electric push rod (1702) and a support block (1703); the back plate (1701) is welded to the top of one side of the bracket (1); the electric push rod (1702) is fixedly mounted on one side of the back plate (1701); the telescopic rod of the electric push rod (1702) is fixedly connected to the support block (1703); and the support block (1703) is fixedly connected to the middle of the movable seat (7).

6. The inductor winding device according to claim 1, characterized in that: Both ends of the fixed seat (5) are provided with a card slot (9), and both ends of the movable seat (7) are fixed with a card block (10), and the card block (10) is engaged and connected with the card slot (9).

7. The inductor winding device according to claim 1, characterized in that: A copper wire placement seat (20) is fixedly provided on the inner wall of the winding ring (18), the copper wire placement seat (20) and the channel are located in the same straight line, a hinge seat (23) is fixedly provided on one side of the channel, a hinge piece (24) is fixedly provided on one side of the channel plate (21), the hinge piece (24) is rotatably connected to the hinge seat (23), and an oblique opening (22) is provided on the other side of the channel plate (21) and the other side of the channel.

8. The inductor winding device according to claim 1, characterized in that: The limiting assembly (25) comprises a positioning seat (2501), a gas spring rod (2502) and a support column (2503); the positioning seat (2501) is fixedly connected to the inner wall of the winding ring (18); the gas spring rod (2502) is fixedly installed inside the positioning seat (2501); the telescopic rod of the gas spring rod (2502) is fixedly connected to the support column (2503); the support column (2503) is slidably connected to one side of the positioning seat (2501); the channel plate (21) is snap-fittedly connected to the support column (2503); and a lever (2504) is fixedly provided on the surface of the support column (2503).

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