Double-station square winding machine

Abstract

The utility model relates to a double-station square winding machine, which comprises a pay-off device and a winding device, the winding device comprises a rack, the rack is provided with a mounting plate, the mounting plate is provided with a first winding mechanism and a second winding mechanism, and the first winding mechanism and the second winding mechanism are arranged on the rack. The first winding mechanism comprises a first wire feeding assembly, a first winding assembly and a first shearing assembly which are sequentially arranged on the mounting plate; the first winding assembly comprises a first winding platform, a first rotating motor, a first rotating platform installed on the first rotating motor, a first rotating block installed on the first rotating platform and a first winding guide plate installed on the first rotating block. The first winding guide plate is provided with a guide groove matched with the first winding platform, and the first rotating block, the first winding guide plate and the first winding platform are matched with one another for winding. According to the utility model, through reasonable arrangement, double-station winding is realized, the winding efficiency is improved, and the requirements of production and processing can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of coil production, in particular to a double-station square-shaped winding machine. Background Art

[0002] A coil usually refers to a ring-shaped wire winding. During the production process, automated winding equipment is mainly used to achieve the winding work.

[0003] At present, most winding equipment can only wind one group of coils at a time, and the overall winding efficiency is low, which cannot meet the needs of production and processing. Utility Model Content

[0004] Based on this, it is necessary to provide a double-station square-shaped winding machine to address the problems existing in the prior art.

[0005] A double-station square-shaped winding machine comprises a wire unwinding device and a wire winding device, wherein the wire winding device comprises a frame, a mounting plate is arranged on the frame, a first wire winding mechanism and a second wire winding mechanism are arranged on the mounting plate, the first wire winding mechanism and the second wire winding mechanism have the same structure and are symmetrically distributed.

[0006] The first winding mechanism includes a first wire feeding assembly, a first winding assembly and a first cutting assembly which are sequentially arranged on the mounting plate, the first winding assembly includes a first winding platform, a first rotating motor, a first rotating platform mounted on the first rotating motor, a first rotating block mounted on the first rotating platform and a first winding guide plate mounted on the first rotating block, and the first winding guide plate is provided with a guide groove which is compatible with the first winding platform, the first rotating block, the first winding guide plate and the first winding platform cooperate with each other for winding.

[0007] In one of the embodiments, the first winding guide plate is further provided with a pressing block for pressing the wire, and the pressing block is mounted on the first winding guide plate by bolts.

[0008] In one embodiment, the first shearing assembly is located on one side of the first winding assembly, and includes a first pushing cylinder connected to a pneumatic scissors.

[0009] In one of the embodiments, a discharge plate is provided on a side of the first winding assembly close to the first shearing assembly, and a groove adapted to the pneumatic scissors is provided on the discharge plate.

[0010] In one embodiment, the wire feeding assembly includes a first wire feeding track, a first wire feeding roller module and a second wire feeding roller module. The first wire feeding roller module and the second wire feeding roller module are distributed in parallel on the first wire feeding track, and the end of the first wire feeding track is connected to the first winding platform.

[0011] In one embodiment, the wire-releasing device includes a base, a first wire-releasing mechanism, a second wire-releasing mechanism, a first lifting mechanism and a second lifting mechanism. The first lifting mechanism and the second lifting mechanism are respectively installed on both sides of the base, and the first wire-releasing mechanism and the second wire-releasing mechanism are respectively located between the first lifting mechanism and the second lifting mechanism and are distributed in parallel.

[0012] In one embodiment, a first screw rod is provided at the top of the first lifting mechanism, a second screw rod is provided at the top of the second lifting mechanism, the first wire-releasing mechanism comprises a first wire-releasing roller and a first wire roller, the first wire roller is installed between the first screw rod and the second screw rod through a first rotating shaft, the first wire-releasing roller is installed on the second rotating shaft and is located below the first wire roller;

[0013] The second pay-off mechanism includes a second pay-off roller and a second wire roller, the second wire roller is installed between the first screw rod and the second screw rod through a third rotating shaft, and the second pay-off roller is installed on a fourth rotating shaft and is located below the second wire roller.

[0014] In one embodiment, a first motor and a second motor are installed on the first lifting mechanism, the output shaft of the first motor is connected to a first gear, the second rotating shaft is provided with a second gear at one end close to the first lifting mechanism, and the first gear is meshed with the second gear; the output shaft of the second motor is connected to a third gear, the fourth rotating shaft is provided with a fourth gear at one end close to the first lifting mechanism, and the third gear is meshed with the fourth gear.

[0015] In one of the embodiments, the bottom of the frame is provided with supporting feet and universal wheels, and the universal wheels are located on the inner side of the supporting feet relative to the frame body.

[0016] The above-mentioned double-station U-shaped winding machine realizes double-station winding through reasonable settings, improves the overall winding efficiency, and can meet the needs of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a double-station square-shaped winding machine of the utility model;

[0018] Figure 2This is a schematic diagram of the top view of the winding device of a double-station square-shaped winding machine of the utility model;

[0019] Figure 3 The utility model is a schematic structural diagram of a first winding assembly of a double-station U-shaped winding machine.

[0020] Among them, 10, winding device, 110, frame, 111, support foot, 112, universal wheel, 120, mounting plate, 130, first winding mechanism, 131, first wire feeding assembly, 1311, first wire feeding track, 1312, first wire feeding roller module, 1313, second wire feeding roller module, 132, first winding assembly, 1321, first winding platform, 1322, first rotating motor, 1323, first rotating platform, 1324, first rotating block, 1325, first winding guide plate, 1326, pressing block, 133, first Shearing assembly, 1331, first pushing cylinder, 1332, pneumatic scissors, 134, discharge plate, 1341, groove, 140, second winding mechanism, 20, pay-off device, 210, base, 220, first pay-off mechanism, 221, first pay-off roller, 222, first wire roller, 223, first rotating shaft, 224, second rotating shaft, 230, second pay-off mechanism, 240, first lifting mechanism, 241, first screw rod, 250, second lifting mechanism, 251, second screw rod, 260, first motor, 270, second motor. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only."

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] like Figures 1 to 3 As shown, a double-station square-shaped winding machine includes a pay-off device 20 and a winding device 10, the winding device 10 includes a frame 110, a mounting plate 120 is provided on the frame 110, a first winding mechanism 130 and a second winding mechanism 140 are provided on the mounting plate 120, the first winding mechanism 130 and the second winding mechanism 140 have the same structure and are symmetrically distributed, specifically, the first winding mechanism 130 includes a first wire feeding assembly 131, a first winding assembly 132 and a first shearing assembly 133 which are sequentially arranged on the mounting plate 120, The first winding assembly 132 includes a first winding platform 1321, a first rotating motor 1322, a first rotating platform 1323 installed on the first rotating motor 1322, a first rotating block 1324 installed on the first rotating platform 1323, and a first winding guide plate 1325 installed on the first rotating block 1324, and the first winding guide plate 1325 is provided with a guide groove adapted to the first winding platform 1321, and the first rotating block 1324, the first winding guide plate 1325 and the first winding platform 1321 cooperate with each other for winding.

[0025] Furthermore, the first winding guide plate 1325 is also provided with a pressing block 1326 for pressing the wire, and the pressing block 1326 is installed on the first winding guide plate 1325 by bolts. During the winding process, the pressing block 1326 will tighten the wire, thereby improving the tightness of the coil and ensuring the quality of the winding product.

[0026] Furthermore, the first shearing assembly 133 is located at one side of the first winding assembly 132, and includes a first push cylinder 1331, and the first push cylinder 1331 is connected to a pneumatic scissors 1332; in addition, a discharge plate 134 is provided at one side of the first winding assembly 132 close to the first shearing assembly 133, and a groove 1341 adapted to the pneumatic scissors 1332 is provided on the discharge plate 134. When the winding is completed, one end of the wire is cut off by the pneumatic scissors 1332, and the product can be discharged from the discharge plate 134.

[0027] Furthermore, the wire feeding assembly includes a first wire feeding track 1311, a first wire feeding roller module 1312 and a second wire feeding roller module 1313. The first wire feeding roller module 1312 and the second wire feeding roller module 1313 are distributed in parallel on the first wire feeding track 1311, and the end of the first wire feeding track 1311 is connected to the first winding platform 1321. During operation, the wire passes through the first wire feeding track 1311 from the wire unwinding device 20, and is fed through the first wire feeding roller module 1312 and the second wire feeding roller module 1313 to ensure that the winding work proceeds normally.

[0028] Furthermore, the wire-releasing device 20 includes a base 210, a first wire-releasing mechanism 220, a second wire-releasing mechanism 230, a first lifting mechanism 240 and a second lifting mechanism 250. The first lifting mechanism 240 and the second lifting mechanism 250 are respectively installed on both sides of the base 210, and the first wire-releasing mechanism 220 and the second wire-releasing mechanism 230 are respectively located between the first lifting mechanism 240 and the second lifting mechanism 250, and are distributed in parallel.

[0029] Furthermore, a first screw rod 241 is provided at the top of the first lifting mechanism 240, a second screw rod 251 is provided at the top of the second lifting mechanism 250, the first pay-off mechanism 220 includes a first pay-off roller 221 and a first wire roller 222, the first wire roller 222 is installed between the first screw rod 241 and the second screw rod 251 through a first rotating shaft 223, the first pay-off roller 221 is installed on the second rotating shaft 224 and is located below the first wire roller 222; the second pay-off mechanism 230 includes a second pay-off roller and a second wire roller, the second wire roller is installed between the first screw rod 241 and the second screw rod 251 through a third rotating shaft, the second pay-off roller is installed on a fourth rotating shaft and is located below the second wire roller.

[0030] Furthermore, a first motor 260 and a second motor 270 are installed on the first lifting mechanism 240, the output shaft of the first motor 260 is connected to a first gear, the second rotating shaft 224 is provided with a second gear at one end close to the first lifting mechanism 240, and the first gear is meshed with the second gear; the output shaft of the second motor 270 is connected to a third gear, the fourth rotating shaft is provided with a fourth gear at one end close to the first lifting mechanism 240, and the third gear is meshed with the fourth gear.

[0031] During the working process, the wire is placed on the first pay-off roller 221 and the second pay-off roller respectively, wherein the wire on the first pay-off roller 221 enters the first wire feeding track 1311 through the first wire roller 222, and is sent to the first winding platform 1321 for winding through the first wire feeding roller module 1312 and the second wire feeding roller module 1313; similarly, the wire on the second pay-off roller enters the second winding mechanism 140 through the second wire roller for simultaneous winding, thereby improving work efficiency and meeting production needs.

[0032] In addition, in order to enhance the stability of the device and facilitate the movement of the device, a support foot 111 and a universal wheel 112 are provided at the bottom of the frame 110 . The universal wheel 112 is located on the inner side of the support foot 111 relative to the frame 110 body.

[0033] The above-mentioned double-station U-shaped winding machine realizes double-station winding through reasonable settings, improves the overall winding efficiency, and can meet the needs of production and processing.

[0034] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A double-station square-shaped winding machine, comprising a wire-releasing device and a wire-winding device, characterized in that: The winding device comprises a frame, a mounting plate is arranged on the frame, a first winding mechanism and a second winding mechanism are arranged on the mounting plate, the first winding mechanism and the second winding mechanism have the same structure and are symmetrically distributed, The first winding mechanism includes a first wire feeding assembly, a first winding assembly and a first cutting assembly which are sequentially arranged on the mounting plate, the first winding assembly includes a first winding platform, a first rotating motor, a first rotating platform mounted on the first rotating motor, a first rotating block mounted on the first rotating platform and a first winding guide plate mounted on the first rotating block, and the first winding guide plate is provided with a guide groove which is compatible with the first winding platform, the first rotating block, the first winding guide plate and the first winding platform cooperate with each other for winding.

2. A double-station square-shaped winding machine according to claim 1, characterized in that: The first winding guide plate is also provided with a pressing block for pressing the wire, and the pressing block is installed on the first winding guide plate by bolts.

3. A double-station square-shaped winding machine according to claim 1, characterized in that: The first shearing assembly is located at one side of the first winding assembly and comprises a first pushing cylinder connected to a pneumatic scissors.

4. A double-station square-shaped winding machine according to claim 3, characterized in that: A discharge plate is provided on one side of the first winding assembly close to the first shearing assembly, and a groove matched with the pneumatic scissors is provided on the discharge plate.

5. A double-station square-shaped winding machine according to claim 1, characterized in that: The wire feeding assembly includes a first wire feeding track, a first wire feeding roller module and a second wire feeding roller module. The first wire feeding roller module and the second wire feeding roller module are distributed in parallel on the first wire feeding track, and the end of the first wire feeding track is connected to the first winding platform.

6. A double-station square-shaped winding machine according to claim 1, characterized in that: The wire-releasing device includes a base, a first wire-releasing mechanism, a second wire-releasing mechanism, a first lifting mechanism and a second lifting mechanism. The first lifting mechanism and the second lifting mechanism are respectively installed on both sides of the base. The first wire-releasing mechanism and the second wire-releasing mechanism are respectively located between the first lifting mechanism and the second lifting mechanism and are distributed in parallel.

7. A double-station square-shaped winding machine according to claim 6, characterized in that: A first screw rod is disposed at the top of the first lifting mechanism, a second screw rod is disposed at the top of the second lifting mechanism, the first wire-releasing mechanism comprises a first wire-releasing roller and a first wire roller, the first wire roller is installed between the first screw rod and the second screw rod through a first rotating shaft, the first wire-releasing roller is installed on the second rotating shaft and is located below the first wire roller; The second pay-off mechanism includes a second pay-off roller and a second wire roller, the second wire roller is installed between the first screw rod and the second screw rod through a third rotating shaft, and the second pay-off roller is installed on a fourth rotating shaft and is located below the second wire roller.

8. A double-station square-shaped winding machine according to claim 7, characterized in that: The first lifting mechanism is equipped with a first motor and a second motor, the output shaft of the first motor is connected to a first gear, the second rotating shaft is provided with a second gear at one end close to the first lifting mechanism, and the first gear is meshed with the second gear; the output shaft of the second motor is connected to a third gear, the fourth rotating shaft is provided with a fourth gear at one end close to the first lifting mechanism, and the third gear is meshed with the fourth gear.

9. A double-station square-shaped winding machine according to claim 1, characterized in that: The bottom of the frame is provided with supporting feet and universal wheels, and the universal wheels are located on the inner side of the supporting feet relative to the frame body.

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