Single-effect concentrator convenient for liquid discharge

By designing a liquid discharge mechanism in a single-effect concentrator, using the combination of the lead frame and the negative pressure box, the problem of difficulty in discharge of concentrated viscous materials is solved, and the liquid discharge efficiency is improved.

CN222677176UActive Publication Date: 2025-03-28SICHUAN XINLU PHARMACEUTICAL CO LTD
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Patent Information

Application Number
CN202420789045.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-28
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

When discharging liquid, the existing single-effect concentrators are more viscous because the concentrated material is relatively viscous, and conventional discharging methods are prone to clogging, resulting in weak liquid discharge capacity and affecting the collection efficiency.

Method used

A single-effect concentrator including a concentration tank and a liquid discharge mechanism is designed. The liquid discharge mechanism consists of a lead frame, an input roller, a driving motor, a negative pressure box and a vacuum pump. The material is pushed through the input roller and a pressure difference is generated by the negative pressure box to achieve effective discharge of the material.

Benefits of technology

It effectively solves the problem of difficult discharge of viscous materials after concentrated, improves liquid discharge efficiency, and reduces the impact caused by viscous materials.

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Abstract

The utility model belongs to the technical field of concentrator related equipment, and particularly relates to a single-effect concentrator convenient for liquid discharge, which comprises a concentration tank, a liquid discharging mechanism is arranged at the bottom of the concentration tank and comprises an upper connecting plate, fixing holes are formed in the surface of the upper connecting plate, a material guiding frame is fixedly mounted at the bottom of the upper connecting plate, a feeding roller is movably mounted in the material guiding frame, and a driving motor is movably connected to the top end of the feeding roller; a first reinforcing plate is fixedly mounted on the outer side of the driving motor; through the arrangement of the concentration tank, a concentration site is conveniently provided for materials, through the arrangement of the liquid discharge mechanism, a user can better guide concentrated viscous materials out of the tank body, the liquid discharge mechanism is divided into two parts, the upper part is a material guide frame, a feeding roller capable of being controlled by a driving motor is arranged in the material guide frame, and an impeller on the surface of the feeding roller is specially arranged, so that the liquid discharge mechanism is convenient to use. And thick materials can be better pushed to be discharged outwards.
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Description

Technical Field

[0001] The utility model relates to the technical field of concentrator-related equipment, in particular to a single-effect concentrator which is convenient for draining liquid. Background Art

[0002] A single-effect concentrator is a device that can efficiently and conveniently remove concentrated liquid during the evaporation and concentration process of a solution. This device is widely used in traditional Chinese medicine extraction, biopharmaceutical product extraction, and other industries that require solution purification. The working principle of the single-effect concentrator mainly relies on a combination of external heating natural circulation and vacuum negative pressure evaporation. When the raw steam enters the heating chamber, the feed liquid is heated and rises, and then sprayed into the evaporation chamber from the nozzle for gas-liquid separation. The feed liquid returns to the lower part of the heating chamber in the circulation pipe and is heated again, and this cycle continues until the feed liquid is concentrated to a certain degree.

[0003] For example, a single-effect concentrator that is easy to drain, with publication number CN207694273U, includes a concentrator body, a liquid inlet pipe and an air purifier. The outside of the concentrator body is provided with an interlayer through a sealed shell, the liquid inlet pipe is fixedly installed on the top of the concentrator body through a mounting seat, a liquid discharge pipe is provided at the bottom of the concentrator body, a through hole is provided around the concentrator body corresponding to the liquid inlet pipe, the side of the sealed shell is connected with an input pipe through a connecting seat, the output end of the air purifier is connected to the input end of the input pipe, and an activated carbon purification core plate is provided inside the air purifier. This single-effect concentrator that is easy to drain has the advantages of being easy to use and effectively facilitating the discharge of concentrated liquid inside the concentrator body, and solves the problem that bacteria and dust are easily introduced into the concentrator body when the concentrated liquid is discharged, which affects the quality of the concentrated liquid.

[0004] However, based on the working principle proposed in the above patent, the applicant believes that although the above device can reduce the impact of dust to a certain extent, in actual use, since the concentrated material is relatively viscous, conventional drainage methods are prone to clogging. The above device lacks effective drainage capacity and is prone to affecting the collection efficiency when used.

[0005] Therefore, in order to solve the above problems, a single-effect concentrator which is convenient for draining liquid is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is that the prior art has the disadvantage of weak drainage capability, for which we propose a single-effect concentrator which is convenient for drainage.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a single-effect concentrator that is easy to discharge liquid, including a concentration tank; a drainage mechanism is arranged at the bottom of the concentration tank, and the drainage mechanism includes an upper connecting plate, and the surface of the upper connecting plate is provided with fixing holes, and a material introduction frame is fixedly installed at the bottom of the upper connecting plate, and a feed roller is movably installed inside the feed introduction frame, and the top of the feed roller is movably connected to a driving motor, and a first reinforcement plate is fixedly installed on the outside of the driving motor, and a negative pressure box is screwed to the bottom of the feed introduction frame, a vacuum pump is fixedly installed on one side of the negative pressure box, and a second reinforcement plate is fixedly installed on the outside of the vacuum pump.

[0008] Preferably, a discharge hopper is fixedly mounted at the bottom of the negative pressure box, and a guard plate is movably mounted at the bottom end of the discharge hopper.

[0009] Preferably, a control panel is fixedly mounted on the front of the concentration tank, and operation buttons are arranged on the surface of the control panel.

[0010] Preferably, an air inlet pipe is fixedly installed on the top of the concentration tank, and the other end of the air inlet pipe is fixedly connected to a liquefaction tank.

[0011] Preferably, a water storage tank is fixedly installed at the bottom of the liquefaction tank, and a water outlet pipe is fixedly installed at one side of the bottom of the water storage tank.

[0012] Preferably, a feed flange is fixedly mounted on the back of the concentration tank, and a heating tank is fixedly connected to the other side of the concentration tank.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model provides a place for concentrating materials through the setting of a concentration tank, and facilitates users to better guide the concentrated viscous materials out of the tank through the setting of a drainage mechanism. The drainage mechanism is composed of two parts. The upper part is a material guide frame, and a feed roller that can be controlled by a driving motor is arranged in the material guide frame. The impeller on the surface of the feed roller is specially arranged, which can better push the thick material to be discharged outward. The lower part is a negative pressure box, which can generate a pressure difference between the upper and lower parts, so as to better guide the material to be discharged to the outside. The setting of a vacuum pump facilitates the release of air in the negative pressure box, so that a pressure difference is generated between the negative pressure box and the upper space, thereby further reducing the impact caused by the stickiness of the material.

[0015] 2. The utility model can better guide the material to be discharged from the hopper mouth through the setting of the discharge hopper, so as to facilitate the user to take the material statically and accurately. The setting of the control panel and the operation buttons can facilitate the user to electrically control the device. The setting of the air inlet pipe can facilitate the introduction of steam into the liquefaction tank. The setting of the water storage tank can facilitate the temporary storage of liquefied steam. The setting of the water outlet pipe can facilitate the user to discharge excess liquefied water. The setting of the feed flange can facilitate the introduction of materials that need to be concentrated. The setting of the heating tank can facilitate the generation of high-temperature gas for concentrating the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a formal three-dimensional schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a three-dimensional back view of the overall structure of the utility model;

[0019] Figure 3 This is a bottom-up stereoscopic schematic diagram of the concentration tank structure of the utility model;

[0020] Figure 4 It is an enlarged three-dimensional schematic diagram of the material introduction frame structure of the utility model;

[0021] Figure 5 It is a partially enlarged three-dimensional schematic diagram of the negative pressure box structure of the present utility model.

[0022] In the figure: 1. Concentration tank; 2. Discharge mechanism; 201. Upper connecting plate; 202. Fixing hole; 203. Feeding frame; 204. Feeding roller; 205. Driving motor; 206. First reinforcement plate; 207. Negative pressure box; 208. Vacuum pump; 209. Second reinforcement plate; 3. Discharging hopper; 4. Guard plate; 5. Control panel; 6. Operation button; 7. Air inlet pipe; 8. Liquefaction tank; 9. Water storage tank; 10. Water outlet pipe; 11. Feeding flange; 12. Heating tank. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The following is combined with Figure 1-5 To further explain this application in detail,

[0025] The present application embodiment discloses a single-effect concentrator that is convenient for draining liquid. Figure 4 and Figure 5 A single-effect concentrator for easy drainage comprises a concentrating tank 1; a drainage mechanism 2 is arranged at the bottom of the concentrating tank 1, and the drainage mechanism 2 comprises an upper connecting plate 201, a fixing hole 202 is arranged on the surface of the upper connecting plate 201, a feed frame 203 is fixedly installed at the bottom of the upper connecting plate 201, a feed roller 204 is movably installed inside the feed frame 203, a driving motor 205 is movably connected to the top of the feed roller 204, a first reinforcing plate 206 is fixedly installed on the outside of the driving motor 205, a negative pressure box 207 is screwed on the bottom of the feed frame 203, a vacuum pump 208 is fixedly installed on one side of the negative pressure box 207, and a second reinforcing plate 206 is fixedly installed on the outside of the vacuum pump 208 Plate 209; the discharge mechanism 2 is used to facilitate the user to better guide the concentrated viscous material out of the tank. The discharge mechanism 2 is composed of two parts. The upper part is a material guide frame 203. A feed roller 204 which can be controlled by a drive motor 205 is arranged in the material guide frame 203. The impeller on the surface of the feed roller 204 is specially arranged to better push the thick material to be discharged outward. The lower part is a negative pressure box 207, which can generate a pressure difference between the upper and lower parts, so as to better guide the material to be discharged to the outside. The air in the negative pressure box 207 is released through the vacuum pump 208, so as to generate a pressure difference between the negative pressure box 207 and the upper space, thereby further reducing the impact caused by the sticky material.

[0026] Reference Figure 2 and Figure 3 A discharge hopper 3 is fixedly installed at the bottom of the negative pressure box 207, and a guard plate 4 is movably installed at the bottom of the discharge hopper 3; the discharge hopper 3 can better guide the material to be discharged from the hopper mouth, so as to facilitate the user to take the material statically and accurately.

[0027] Reference Figure 1 and Figure 2 A control panel 5 is fixedly mounted on the front of the concentration tank 1, and operation buttons 6 are arranged on the surface of the control panel 5; the control panel 5 and the operation buttons 6 facilitate the user to electrically control the device.

[0028] Reference Figure 1 and Figure 2 An air inlet pipe 7 is fixedly installed on the top of the concentration tank 1, and the other end of the air inlet pipe 7 is fixedly connected to a liquefaction tank 8; the air inlet pipe 7 is used to guide the steam to be introduced into the liquefaction tank 8.

[0029] Reference Figure 1 and Figure 3 A water storage tank 9 is fixedly installed at the bottom of the liquefaction tank 8, and a water outlet pipe 10 is fixedly installed on one side of the bottom of the water storage tank 9; the water storage tank 9 is convenient for temporarily storing liquefied steam, and the water outlet pipe 10 is convenient for users to discharge excess liquefied water.

[0030] Reference Figure 1 and Figure 2 A feed flange 11 is fixedly installed on the back of the concentration tank 1, and a heating tank 12 is fixedly connected to the other side of the concentration tank 1; the feed flange 11 is convenient for introducing materials to be concentrated, and the heating tank 12 is convenient for generating high-temperature gas for concentrating the materials.

[0031] Working principle: When the device is used, the material is first introduced from the feed flange 11 to the concentration tank 1, and the high-temperature gas used for concentration is generated through the heating tank 12. When the material is concentrated, it will become viscous, which is not convenient for the user to discharge it. The discharge mechanism 2 is convenient for the user to better guide the concentrated viscous material out of the tank. The discharge mechanism 2 is composed of two parts. The upper part is a material guide frame 203. A feed roller 204 that can be controlled by a drive motor 205 is arranged in the feed frame 203. The impeller on the surface of the feed roller 204 is specially arranged, which can better push the thick material to be discharged outward. The lower part is a negative pressure box 207, which can create a pressure difference between the upper and lower parts, so as to better guide the material to be discharged to the outside. The air in the negative pressure box 207 is released through the vacuum pump 208, so that a pressure difference is generated between the negative pressure box 207 and the upper space, thereby further reducing the impact caused by the sticky material.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A single-effect concentrator that is easy to drain, characterized in that: The invention comprises a concentration tank (1); a drainage mechanism (2) is arranged at the bottom of the concentration tank (1); the drainage mechanism (2) comprises an upper connecting plate (201); a fixing hole (202) is arranged on the surface of the upper connecting plate (201); a material introduction frame (203) is fixedly installed at the bottom of the upper connecting plate (201); a material feeding roller (204) is movably installed inside the material introduction frame (203); a driving motor (205) is movably connected to the top of the material feeding roller (204); a first reinforcement plate (206) is fixedly installed on the outer side of the driving motor (205); a negative pressure box (207) is screwed to the bottom of the material introduction frame (203); a vacuum pump (208) is fixedly installed on one side of the negative pressure box (207); and a second reinforcement plate (209) is fixedly installed on the outer side of the vacuum pump (208).

2. A single-effect concentrator for easy drainage according to claim 1, characterized in that: A discharge hopper (3) is fixedly mounted on the bottom of the negative pressure box (207), and a guard plate (4) is movably mounted on the bottom end of the discharge hopper (3).

3. A single-effect concentrator for easy drainage according to claim 1, characterized in that: A control panel (5) is fixedly mounted on the front of the concentration tank (1), and an operating button (6) is arranged on the surface of the control panel (5).

4. A single-effect concentrator for easy drainage according to claim 1, characterized in that: An air intake pipe (7) is fixedly mounted on the top of the concentration tank (1), and the other end of the air intake pipe (7) is fixedly connected to a liquefaction tank (8).

5. A single-effect concentrator for easy drainage according to claim 4, characterized in that: A water storage tank (9) is fixedly mounted on the bottom of the liquefaction tank (8), and a water outlet pipe (10) is fixedly mounted on one side of the bottom of the water storage tank (9).

6. A single-effect concentrator for easy drainage according to claim 1, characterized in that: A feed flange (11) is fixedly mounted on the back of the concentration tank (1), and a heating tank (12) is fixedly connected to the other side of the concentration tank (1).

Citation Information

Patent Citations

  • Single -effect concentrator convenient for liquid discharge

    CN207694273U