High-strength pellet binder preparation device

Abstract

The utility model discloses a high-strength pellet binder preparation device which comprises a machine frame. The stirring box is fixedly clamped at the top of the machine frame; the reinforced stirring assembly is fixedly clamped in the stirring box, and one end of the reinforced stirring assembly is fixedly mounted on the machine frame; the discharging assembly is movably installed at the bottom of the stirring box, and the reinforced stirring assembly comprises a servo motor, a first large gear, a main stirring shaft, a second large gear and a secondary stirring shaft; according to the device, the heating pipe is started to heat liquid in the water tank shell, when discharging is needed, the small motor is started to drive the discharging roller shaft and the first pinion to rotate, so that the first pinion is meshed with the second pinion to rotate, the second discharging roller shaft rotates, and stirred materials at the bottom are extruded and pushed out; and rapid discharging can be conducted through the roller shafts, and the raw materials are rapidly extruded out through extrusion between the roller shafts.

Description

Technical Field

[0001] The utility model relates to the technical field of high-strength pellet binder, and more specifically, to a high-strength pellet binder preparation device. Background Art

[0002] High-strength pellet binder is a binder used to make high-strength pellets or solid granular products; it is usually used in the pelletization process in industries such as metallurgy, mining, energy and chemical industry; the function of high-strength pellet binder is to bind loose granular materials into solid pellets or granular structures. It can improve the mechanical strength, wear resistance and impact resistance of pelletized products by increasing the bonding force and structural strength between particles, and reduce the dust flying and particle falling of pellets.

[0003] After searching, the existing patent (Announcement No.: CN217909983U) discloses a high-strength pellet binder preparation device, including a box and a bracket, the box is installed on the bracket, the bracket is a rectangular frame, heating boxes are installed on both sides of the box, multiple groups of heating tubes and temperature sensors are arranged inside the heating box, a stirring assembly is installed on the upper surface of the box, the stirring assembly is mainly composed of a first motor, a first rotating shaft and a stirring seat, and a strengthened stirring device is installed on one side of the box adjacent to the heating box; by strengthening the coordination between the stirring device, the stirring assembly and the box, the material can be more fully stirred, the stirring can be more uniform, the stirring resistance can be reduced, electricity and labor can be saved, and economic benefits can be improved. By coordinating between the heating box, the heating tube and the temperature sensor, the stirring efficiency in the box can be increased, and the temperature in the box can be easily controlled.

[0004] However, the bottom of the above device is arc-shaped and has a single outlet. During the unloading process, the arc-shaped structure of the bottom makes unloading difficult, which may cause internal blockage, thereby slowing down the production progress and affecting subsequent production. In addition, the use of electric heating tubes for heating makes it difficult to achieve uniform internal temperature, affecting product quality. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-strength pellet binder preparation device to solve the problem that the bottom of the above-mentioned device is arc-shaped and the outlet is single. During the material feeding process, the arc-shaped structure of the bottom makes material feeding difficult, and internal blockage may occur during the material feeding process, thereby slowing down the production progress and affecting subsequent production. In addition, the use of electric heating tubes for heating makes it difficult to uniformly heat the internal temperature, affecting product quality.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-strength pellet binder preparation device, comprising:

[0007] Machine frame;

[0008] A mixing box, the mixing box is fixedly connected to the top of the machine frame;

[0009] A reinforced stirring assembly, wherein the reinforced stirring assembly is fixedly connected to the interior of the stirring box and one end of the reinforced stirring assembly is fixedly mounted on the machine frame;

[0010] A discharging assembly, the discharging assembly includes a discharging roller shaft 1, a discharging roller shaft 2, a pinion gear 1, a pinion gear 2, and a small motor. The discharging roller shaft 1 is movably mounted in a long groove opened at the bottom of the mixing box, the discharging roller shaft 2 is movably mounted in the long groove opened at the bottom of the mixing box, the pinion gear 1 is movably mounted on one end of the rotating shaft of the discharging roller shaft 1, the pinion gear 2 is movably mounted on one end of the discharging roller shaft 2, the small motor is fixedly mounted on one side of the mixing box, and the driving end is fixedly connected to the rotating shaft of the discharging roller shaft 1, and the pinion gear 1 is meshed with the pinion gear 2.

[0011] Preferably, the enhanced stirring assembly includes a servo motor, a large gear 1, a main stirring shaft, a large gear 2, and a secondary stirring shaft. The servo motor is fixedly installed on the top and bottom sides of the machine frame, the large gear 1 is movably installed on one side of the stirring box, and the middle part is fixedly connected to the driving end of the servo motor, the large gear 2 is movably installed on one side of the stirring box, and meshes with the large gear 1, the main stirring shaft is movably installed inside the stirring box, and one end is fixedly connected to the large gear 1, and the secondary stirring shaft is movably installed inside the stirring box, and one end is fixedly connected to the large gear 2.

[0012] Preferably, it also includes a water area heating component, a main stirring component, a material discharge component, and a material control component. The water area heating component is fixedly installed on the left and right sides of the stirring box, the main stirring component is fixedly sleeved on the top of the stirring box, the material discharge component is opened on the top of the stirring box, and the material control component is opened on the top of the stirring box.

[0013] Preferably, the water area heating component includes a water tank shell, a heating pipe, and a liquid outlet. The water tank shell is fixedly installed on the left and right sides of the mixing tank, the heating pipe is fixedly installed inside the water tank shell, and the liquid outlet is opened on one side of the water tank shell.

[0014] Preferably, the main stirring assembly includes a motor, a first rotating shaft, and a stirring seat. The motor is fixedly sleeved on the top of the stirring box, the first rotating shaft is fixedly installed on the driving end of the motor, and the stirring seat is fixedly installed on the bottom of the first rotating shaft.

[0015] Preferably, the material unloading assembly includes a material unloading shell, a connecting shaft, a heat insulation plate, and a small motor. The material unloading shell is fixedly installed on the top of the mixing box, the connecting shaft is movably installed inside the material unloading shell, the heat insulation plate is fixedly installed on the outer surface of the connecting shaft, the small motor is fixedly installed on one side of the material unloading shell, and the driving end is fixedly connected to the connecting shaft.

[0016] Preferably, the second large gear and the secondary stirring shaft are provided in two groups, and are symmetrically arranged with the circle of the first large gear as the symmetry point.

[0017] Preferably, a liquid with a large specific heat capacity is arranged inside the water tank shell, and is used to make the internal temperature uniform.

[0018] Preferably, the bottom of the mixing box is semicircular, and a long groove having the same length as the long axis direction is provided at the bottom.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The utility model puts the material into the mixing bowl through the feeding assembly, and the material to be controlled in amount is put into the mixing bowl through the material control assembly, and then the servo motor is started to drive the large gear 1 and the main stirring shaft to rotate, and the large gear 2 is engaged to rotate so that the internal material starts to be stirred, and at the same time the motor is started to drive the stirring seat to rotate so as to further stir, and the above structure is used to achieve the effect of rapid stirring;

[0021] The utility model heats the liquid inside the water tank shell by starting the heating tube. When material is needed to be discharged, the small motor is started to drive the discharge roller and the pinion one to rotate, so that the pinion one meshes with the pinion two and the discharge roller two rotates, and the stirred material at the bottom is squeezed out. By utilizing the above structure, the material can be discharged quickly through the rollers, and the raw materials can be quickly squeezed out by squeezing between the rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the blanking component of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the water area heating component of the utility model;

[0026] Figure 5 It is a schematic diagram of the structure of the blanking component of the utility model.

[0027] [reference numerals]

[0028] 1. Machine frame; 2. Mixing box; 3. Strengthening mixing component; 4. Discharging component; 5. Water area heating component; 6. Main mixing component; 7. Discharging component; 8. Control component; 301. Servo motor; 302. Big gear one; 303. Main mixing shaft; 304. Big gear two; 305. Secondary mixing shaft; 401. Discharging roller shaft one; 402. Discharging roller shaft two; 403. Small gear one; 404. Small gear two; 405. Small motor; 501. Water tank shell; 502. Heating tube; 503. Liquid outlet; 601. Electric motor; 602. First rotating shaft; 603. Mixing seat; 701. Discharging shell; 702. Connecting shaft; 703. Heat insulation board; 704. Small motor. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] The preferred embodiment of the high-strength pellet binder preparation device provided by the utility model is as follows Figures 1 to 5 Shown: including,

[0032] Machine frame 1;

[0033] A mixing box 2, the mixing box 2 is fixedly connected to the top of the machine frame 1;

[0034] A reinforced stirring assembly 3 is fixedly connected to the interior of the stirring box 2, and one end of the reinforced stirring assembly 3 is fixedly mounted on the machine frame 1;

[0035] The discharging component 4 includes a discharging roller shaft 1 401, a discharging roller shaft 2 402, a pinion gear 1 403, a pinion gear 2 404, and a small motor 405. The discharging roller shaft 1 401 is movably installed in the long groove opened at the bottom of the mixing box 2, the discharging roller shaft 2 402 is movably installed in the long groove opened at the bottom of the mixing box 2, the pinion gear 1 403 is movably installed at one end of the rotating shaft of the discharging roller shaft 1 401, the pinion gear 2 404 is movably installed at one end of the discharging roller shaft 2 402, the small motor 405 is fixedly installed on one side of the mixing box 2, and the driving end is fixedly connected to the rotating shaft of the discharging roller shaft 1 401, the pinion gear 1 403 is meshed with the pinion gear 2 404, wherein the surfaces of the discharging roller shaft 1 401 and the discharging roller shaft 2 402 are made of materials that are not easy to stick to, so as to prevent the adhesive from sticking to the surface and causing an impact during the discharging process.

[0036] In this embodiment, the enhanced stirring assembly 3 includes a servo motor 301, a large gear 1 302, a main stirring shaft 303, a large gear 2 304, and a secondary stirring shaft 305. The servo motor 301 is fixedly installed on the top and bottom sides of the machine frame 1, the large gear 1 302 is movably installed on one side of the stirring box 2, and the middle part is fixedly connected to the driving end of the servo motor 301, the large gear 2 304 is movably installed on one side of the stirring box 2, and meshes with the large gear 1 302, the main stirring shaft 303 is movably installed inside the stirring box 2, and one end is fixedly connected to the large gear 1 302, and the secondary stirring shaft 305 is movably installed inside the stirring box 2, and one end is fixedly connected to the large gear 2 304.

[0037] Embodiment 2

[0038] On the basis of the first embodiment, the preferred embodiment of the high-strength pellet binder preparation device provided by the present invention is as follows: Figures 1 to 5 As shown: it also includes a water area heating component 5, a main stirring component 6, a material discharge component 7, and a material control component 8. The water area heating component 5 is fixedly installed on the left and right sides of the stirring box 2, the main stirring component 6 is fixedly sleeved on the top of the stirring box 2, the material discharge component 7 is opened on the top of the stirring box 2, and the material control component 8 is opened on the top of the stirring box 2.

[0039] In this embodiment, the water area heating component 5 includes a water tank shell 501, a heating tube 502, and a liquid outlet 503. The water tank shell 501 is fixedly installed on the left and right sides of the mixing box 2, the heating tube 502 is fixedly installed inside the water tank shell 501, and the liquid outlet 503 is opened on one side of the water tank shell 501.

[0040] In this embodiment, the main stirring assembly 6 includes a motor 601, a first rotating shaft 602, and a stirring seat 603. The motor 601 is fixedly sleeved on the top of the stirring box 2, the first rotating shaft 602 is fixedly installed on the driving end of the motor 601, and the stirring seat 603 is fixedly installed on the bottom of the first rotating shaft 602.

[0041] In this embodiment, the unloading component 7 includes a unloading shell 701, a connecting shaft 702, an insulation plate 703, and a small motor 704. The unloading shell 701 is fixedly installed on the top of the mixing box 2, the connecting shaft 702 is movably installed inside the unloading shell 701, the insulation plate 703 is fixedly installed on the outer surface of the connecting shaft 702, the small motor 704 is fixedly installed on one side of the unloading shell 701, and the driving end is fixedly connected to the connecting shaft 702.

[0042] In this embodiment, two sets of large gear 2 304 and secondary stirring shaft 305 are provided, and are symmetrically arranged with the circle of large gear 1 302 as the symmetry point.

[0043] In this embodiment, a liquid with a large specific heat capacity is arranged inside the water tank shell 501, and is used to make the internal temperature uniform. The water in the water tank shell 501 can be flexibly changed according to production requirements.

[0044] In this embodiment, the bottom of the mixing box 2 is semicircular, and a long groove having the same length as the long axis direction is opened at the bottom.

[0045] The working process of the utility model is as follows:

[0046] The staff first puts the material into the mixing bowl through the feeding assembly 7, and puts the material that needs to be controlled in amount into the mixing bowl through the material control assembly 8, and then starts the servo motor 301 to drive the large gear 1 302 and the main stirring shaft 303 to rotate, and at the same time, the meshing large gear 2 304 rotates to start stirring the material inside, and at the same time, starts the motor 601 to drive the stirring seat 603 to rotate for further stirring;

[0047] When heating is required, the heating tube 502 is started to heat the liquid inside the water tank shell 501. When material is required to be discharged, the small motor 405 is started to drive the discharge roller shaft 1 401 and the pinion 1 403 to rotate, so that the pinion 1 403 engages with the pinion 2 404 to rotate, so that the discharge roller shaft 2 402 rotates, and the stirred material at the bottom is squeezed out.

[0048] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0049] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0050] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A high-strength pellet binder preparation device, characterized in that: include, Machine frame (1); A mixing box (2), wherein the mixing box (2) is fixedly connected to the top of the machine frame (1); A reinforced stirring assembly (3), wherein the reinforced stirring assembly (3) is fixedly connected to the interior of the stirring box (2), and one end of the reinforced stirring assembly (3) is fixedly mounted on the machine frame (1); A discharging assembly (4), the discharging assembly (4) comprising a discharging roller shaft 1 (401), a discharging roller shaft 2 (402), a pinion gear 1 (403), a pinion gear 2 (404), and a small motor (405), the discharging roller shaft 1 (401) being movably mounted in a long groove provided at the bottom of a mixing box (2), the discharging roller shaft 2 (402) being movably mounted in a long groove provided at the bottom of a mixing box (2), the pinion gear 1 (403) being movably mounted at one end of a rotating shaft of the discharging roller shaft 1 (401), the pinion gear 2 (404) being movably mounted at one end of a rotating shaft of the discharging roller shaft 2 (402), the small motor (405) being fixedly mounted on one side of the mixing box (2), and the driving end being fixedly connected to the rotating shaft of the discharging roller shaft 1 (401), the pinion gear 1 (403) being meshed with the pinion gear 2 (404).

2. A high-strength pellet binder preparation device according to claim 1, characterized in that: The enhanced stirring assembly (3) comprises a servo motor (301), a large gear one (302), a main stirring shaft (303), a large gear two (304), and a secondary stirring shaft (305); the servo motor (301) is fixedly mounted on the top and bottom sides of the machine frame (1); the large gear one (302) is movably mounted on one side of the stirring box (2), and the middle part is fixedly connected to the driving end of the servo motor (301); the large gear two (304) is movably mounted on one side of the stirring box (2), and meshes with the large gear one (302); the main stirring shaft (303) is movably mounted inside the stirring box (2), and one end is fixedly connected to the large gear one (302); the secondary stirring shaft (305) is movably mounted inside the stirring box (2), and one end is fixedly connected to the large gear two (304).

3. The high-strength pellet binder preparation device according to claim 1, characterized in that: The invention also comprises a water area heating component (5), a main stirring component (6), a material discharge component (7), and a material control component (8); the water area heating component (5) is fixedly mounted on the left and right sides of the stirring box (2); the main stirring component (6) is fixedly sleeved on the top of the stirring box (2); the material discharge component (7) is opened on the top of the stirring box (2); and the material control component (8) is opened on the top of the stirring box (2).

4. A high-strength pellet binder preparation device according to claim 3, characterized in that: The water area heating component (5) comprises a water tank shell (501), a heating pipe (502), and a liquid outlet (503); the water tank shell (501) is fixedly mounted on the left and right sides of the mixing tank (2); the heating pipe (502) is fixedly mounted inside the water tank shell (501); and the liquid outlet (503) is opened on one side of the water tank shell (501).

5. A high-strength pellet binder preparation device according to claim 4, characterized in that: The main stirring assembly (6) comprises a motor (601), a first rotating shaft (602), and a stirring seat (603); the motor (601) is fixedly sleeved on the top of the stirring box (2); the first rotating shaft (602) is fixedly mounted on the driving end of the motor (601); and the stirring seat (603) is fixedly mounted on the bottom of the first rotating shaft (602).

6. A high-strength pellet binder preparation device according to claim 5, characterized in that: The material discharge assembly (7) comprises a material discharge shell (701), a connecting shaft (702), a heat insulation plate (703), and a small motor (704); the material discharge shell (701) is fixedly mounted on the top of the mixing box (2); the connecting shaft (702) is movably mounted inside the material discharge shell (701); the heat insulation plate (703) is fixedly mounted on the outer surface of the connecting shaft (702); the small motor (704) is fixedly mounted on one side of the material discharge shell (701), and the driving end is fixedly connected to the connecting shaft (702).

7. The high-strength pellet binder preparation device according to claim 2, characterized in that: The large gear 2 (304) and the secondary stirring shaft (305) are provided in two groups and are symmetrically arranged with the circle of the large gear 1 (302) as the symmetry point.

8. The high-strength pellet binder preparation device according to claim 4, characterized in that: The water tank shell (501) is provided with a liquid having a large specific heat capacity inside, and is used to make the internal temperature uniform.

9. The high-strength pellet binder preparation device according to claim 1, characterized in that: The bottom of the mixing box (2) is semicircular, and is provided with a long groove having the same length as the long axis direction.

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