Disc granulator for organic fertilizer

Abstract

The utility model relates to the technical field of fertilizer production, in particular to a disc granulator for organic fertilizer, which comprises a mounting seat, an electric push rod is fixedly mounted on the surface of the bottom end of the mounting seat, a ball is mounted at the piston rod end of the electric push rod, and a moving component is arranged above the ball. A moving assembly is arranged on the base, a mounting plate is arranged above the moving assembly, a driving motor is arranged at one end of the mounting plate, an output shaft of the driving motor is fixedly connected with a limiting rod, and a fixing disc is arranged on one side of the mounting plate. The angle of the fixing disc is changed, the organic fertilizer is more uniformly distributed on the fixing disc, the driving motor is started, the mounting plate and the fixing disc are rotated through the limiting rod, mixing and dispersion of the organic fertilizer in the granulation process are facilitated, and the produced particles are more uniform and regular.

Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer production, in particular to a disc granulator used for organic fertilizer. Background Art

[0002] As an important equipment for organic fertilizer production, the development of organic fertilizer disc granulator has been continuously improved along with the improvement of agricultural mechanization and environmental awareness. From manual operation to mechanized and automated production, and then to the development of intelligent, energy-saving and environmental protection, the disc granulator has been continuously innovating in technology. With the development of organic agriculture and the improvement of environmental protection requirements, the market demand for organic fertilizers has been growing. According to market research reports, China, as one of the world's most important consumer markets, has a market size growth rate higher than the world, which provides a broad market space for the development of organic fertilizer disc granulator.

[0003] After searching, the Chinese patent document application number: 201920695864.8 discloses a disc granulator, including a disc and a fixed frame, the disc is located inside the fixed frame, and the disc can rotate, the inside of the disc can slide along the inner wall of the disc with a screening frame, one end of the screening frame slides along the inner wall of the disc, and shovels the granulated raw materials onto the screening frame, and the other end of the screening frame is detachably installed with a collection box, when the screening frame rotates to the extreme position, the granulated raw materials on the screening frame fall into the collection box, and the screening frame and the collection box are both mesh structures, so that the ungranulated raw materials can fall back into the disc. The utility model is provided with a series of structures so that the device can separate the granulated raw materials from the ungranulated raw materials during use, which is convenient for users to separate the granulated materials, and in the separation process, the ungranulated raw materials are returned to the disc, avoiding the waste caused by powder.

[0004] The above-mentioned disc granulator is provided with a series of structures so that the device can separate the granulated raw materials from the ungranulated raw materials during use, which is convenient for users to separate the granulated materials and returns the ungranulated raw materials to the disc during the separation process, avoiding the waste caused by powder.

[0005] However, the above-mentioned disc granulator still has the following defects:

[0006] The inability to adjust the angle of the disc granulator may limit the operator's control over the granulation process, resulting in unstable granulation effect, uneven particle size, and even a large number of defective products. Therefore, we need a disc granulator for organic fertilizer to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a disc granulator for organic fertilizer, which mainly adjusts the position of the sphere by starting an electric push rod, which can indirectly affect the angle of the mounting plate, thereby changing the angle of the fixed disk, so that the distribution of the organic fertilizer on the fixed disk is more uniform, avoiding local accumulation or poor flow, and starting a drive motor to rotate the mounting plate and the fixed disk through a limit rod, which is helpful for mixing and dispersing the organic fertilizer during the granulation process, so that the produced particles are more uniform and regular.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a disc granulator for organic fertilizer, comprising a mounting seat, an electric push rod is fixedly mounted on the bottom end surface of the mounting seat, a sphere is mounted on the piston rod end of the electric push rod, a moving assembly is arranged above the sphere, a mounting plate is mounted above the moving assembly, a driving motor is arranged at one end of the mounting plate, an output shaft of the driving motor is fixedly connected to a limiting rod, one end of the limiting rod passes through both ends of the mounting plate and is fixedly connected to an inner wall of one side of the mounting seat through a bearing, a rotating assembly is fixedly mounted on the surface of one side of the mounting plate, a fixed disk is mounted on one side of the rotating assembly, and a scraping assembly is arranged inside the fixed disk.

[0009] Preferably, the moving assembly includes a limit bar, a moving block and a round rod, the moving block is arranged in an inverted U shape, both ends of the round rod are rotatably installed on the inner walls of both sides of the moving block, one end of the round rod passes through the sphere and is rotatably connected to the sphere, the top end of the limit bar is fixedly connected to the bottom end of the other side of the mounting plate, fixed blocks are fixedly installed on both sides of the limit bar, and the top end of the moving block passes through the limit bar and is slidably connected to the limit bar.

[0010] Preferably, the rotating assembly includes a rotating motor, a rotating rod and a rotating disk, the base of the rotating motor is fixedly mounted with a fixed seat, the bottom end of the fixed seat is fixedly connected to a side surface of the mounting plate, the output shaft of the rotating motor is fixedly connected to one end of the rotating rod, and the other end of the rotating rod is fixedly connected to the bottom end of the rotating disk.

[0011] Preferably, a fixed disk is sleeved on the outer wall of the rotating disk, and one end of the rotating rod passes through the bottom end of the fixed disk and is rotatably connected to the bottom end of the fixed disk.

[0012] Preferably, a discharge tray is installed below the fixed tray, a discharge trough is provided at the bottom end of the discharge tray, and a detachable filter screen is installed on the surface of the discharge trough.

[0013] Preferably, the scraper assembly includes a vertical frame, a fixed rod and a first scraper plate, the bottom end of the vertical frame is fixedly mounted on the outer walls at both ends of the mounting plate, one side of the top end of the vertical frame is fixedly connected to one end of the fixed rod, the other end side wall of the fixed rod is fixedly connected to one end of the first scraper plate, and the bottom end of the fixed rod is fixedly mounted on the center of the inner bottom end surface of the rotating disk through a bearing.

[0014] Preferably, a second scraper plate is installed at the other end of the first scraper plate, and the side wall of the second scraper plate is closely connected to the inner wall of the rotating disk.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model mainly adjusts the position of the sphere by starting the electric push rod, which can indirectly affect the angle of the mounting plate, thereby changing the angle of the fixed disk, making the distribution of organic fertilizer on the fixed disk more uniform, avoiding local accumulation or poor flow, starting the drive motor, and rotating the mounting plate and the fixed disk through the limit rod, which is helpful for mixing and dispersing the organic fertilizer during the granulation process, making the produced particles more uniform and regular. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional back structural schematic diagram of the utility model;

[0018] Figure 2 It is a three-dimensional front structural schematic diagram of the utility model;

[0019] Figure 3 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0020] Figure 4 It is a three-dimensional side structural schematic diagram of the utility model.

[0021] In the figure: 1. mounting seat; 2. mounting plate; 201. driving motor; 3. fixing seat; 4. rotating motor; 401. rotating rod; 5. fixing plate; 6. stand; 7. fixing rod; 8. rotating plate; 9. first scraper plate; 10. second scraper plate; 11. groove; 12. discharging plate; 13. discharging trough; 14. fixing block; 15. limiting strip; 16. moving block; 17. round rod; 18. sphere; 19. electric push rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a disc granulator for organic fertilizer, comprising a mounting seat 1, an electric push rod 19 is fixedly mounted on the bottom surface of the mounting seat 1, a ball 18 is mounted on the piston rod end of the electric push rod 19, a moving assembly is arranged above the ball 18, a mounting plate 2 is mounted above the moving assembly, a driving motor 201 is arranged at one end of the mounting plate 2, an output shaft of the driving motor 201 is fixedly connected to a limiting rod, one end of the limiting rod passes through both ends of the mounting plate 2 and is fixedly connected to an inner wall of one side of the mounting seat 1 through a bearing, a rotating assembly is fixedly mounted on the surface of one side of the mounting plate 2, a fixed disk 5 is mounted on one side of the rotating assembly, and a scraping assembly is arranged inside the fixed disk 5;

[0024] When in use, the position of the sphere 18 is adjusted by starting the electric push rod 19, which can indirectly affect the angle of the mounting plate 2, thereby changing the angle of the fixed disk 5, so that the organic fertilizer is distributed more evenly on the fixed disk 5, avoiding local accumulation or poor flow, and starting the drive motor 201 to rotate the mounting plate 2 and the fixed disk 5 through the limit rod, which is helpful for mixing and dispersing the organic fertilizer during the granulation process, so that the produced particles are more uniform and regular.

[0025] The moving assembly includes a limit bar 15, a moving block 16 and a round rod 17. The moving block 16 is arranged in an inverted U shape. Both ends of the round rod 17 are rotatably installed on the inner walls of both sides of the moving block 16. One end of the round rod 17 passes through the sphere 18 and is rotatably connected to the sphere 18. The top end of the limit bar 15 is fixedly connected to the bottom end of the other side of the mounting plate 2. Fixed blocks 14 are fixedly installed on both sides of the limit bar 15. The top end of the moving block 16 passes through the limit bar 15 and is slidably connected to the limit bar 15. The position or angle is fine-tuned by rotating the round rod 17, which increases the adjustment flexibility of the system. The top end of the limit bar 15 is fixedly connected to the bottom end of the other side of the mounting plate 2, which provides a clear positioning and movement guide for the mounting plate 2.

[0026] The rotating assembly includes a rotating motor 4, a rotating rod 401 and a rotating disk 8. The base of the rotating motor 4 is fixedly installed with a fixed seat 3. The bottom end of the fixed seat 3 is fixedly connected to a side surface of the mounting plate 2. The output shaft of the rotating motor 4 is fixedly connected to one end of the rotating rod 401. The other end of the rotating rod 401 is fixedly connected to the bottom end of the rotating disk 8. Since the rotating motor 4 can accurately control the speed and direction of its output shaft, the rotating disk 8 driven by the rotating motor 4 can also achieve accurate speed and direction adjustment.

[0027] The outer wall of the rotating disk 8 is sleeved with the fixed disk 5, and one end of the rotating rod 401 passes through the bottom end of the fixed disk 5 and is rotatably connected to the bottom end of the fixed disk 5. This connection method ensures efficient transmission of power from the rotating rod 401 to the fixed disk 5. Since the rotating rod 401 is in direct contact with the fixed disk 5, the loss of energy during the transmission process is reduced, thereby improving the energy utilization efficiency of the overall system.

[0028] A discharge tray 12 is installed below the fixed tray 5, and a discharge trough 13 is provided at the bottom of the discharge tray 12. A detachable filter is installed on the surface of the discharge trough 13. The filter on the surface of the discharge trough 13 can effectively filter out impurities generated during the granulation process, materials with uneven particles or oversized particles, thereby ensuring the purity and quality of the discharge. Since the filter is detachable, filters of different specifications can be replaced according to actual production needs.

[0029] The scraper assembly includes a vertical frame 6, a fixed rod 7 and a first scraper plate 9. The bottom end of the vertical frame 6 is fixedly mounted on the outer walls at both ends of the mounting plate 2. One side of the top end of the vertical frame 6 is fixedly connected to one end of the fixed rod 7. The other end side wall of the fixed rod 7 is fixedly connected to one end of the first scraper plate 9. The bottom end of the fixed rod 7 is fixedly mounted on the center of the inner bottom end surface of the rotating disk 8 through a bearing. One end of the first scraper plate 9 is fixedly connected to the other end side wall of the fixed rod 7, so that the first scraper plate 9 can rotate with the rotation of the rotating disk 8, thereby scraping and pushing the material, ensuring the continuity and efficiency of the scraping process, and improving the production efficiency and product quality of the granulator.

[0030] A second scraper plate 10 is installed at the other end of the first scraper plate 9. The side wall of the second scraper plate 10 is fitted and connected to the inner wall of the rotating disk 8. The installation of the second scraper plate 10 increases the scraping area of ​​the scraper assembly. When the rotating disk 8 rotates, the first scraper plate 9 and the second scraper plate 10 work at the same time, which can more comprehensively scrape the material on the rotating disk 8 and reduce material residue, thereby improving the scraping efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disc granulator for organic fertilizer, comprising a mounting base (1), characterized in that: An electric push rod (19) is fixedly mounted on the bottom surface of the mounting seat (1), a ball (18) is mounted on the piston rod end of the electric push rod (19), a moving assembly is arranged above the ball (18), a mounting plate (2) is mounted above the moving assembly, a driving motor (201) is arranged at one end of the mounting plate (2), an output shaft of the driving motor (201) is fixedly connected to a limiting rod, one end of the limiting rod passes through two ends of the mounting plate (2) and is fixedly connected to an inner wall of one side of the mounting seat (1) via a bearing, a rotating assembly is fixedly mounted on the surface of one side of the mounting plate (2), a fixed disk (5) is mounted on one side of the rotating assembly, and a scraper assembly is arranged inside the fixed disk (5).

2. A disc granulator for organic fertilizer according to claim 1, characterized in that: The moving assembly comprises a limit bar (15), a moving block (16) and a round rod (17); the moving block (16) is arranged in an inverted U shape; two ends of the round rod (17) are rotatably mounted on the inner walls of both sides of the moving block (16); one end of the round rod (17) passes through a sphere (18) and is rotatably connected to the sphere (18); the top end of the limit bar (15) is fixedly connected to the bottom end of the other side of the mounting plate (2); fixed blocks (14) are fixedly mounted on both sides of the limit bar (15); and the top end of the moving block (16) passes through the limit bar (15) and is slidably connected to the limit bar (15).

3. A disc granulator for organic fertilizer according to claim 2, characterized in that: The rotating assembly comprises a rotating motor (4), a rotating rod (401) and a rotating disk (8); a fixing seat (3) is fixedly mounted on the base of the rotating motor (4); the bottom end of the fixing seat (3) is fixedly connected to a side surface of the mounting plate (2); the output shaft of the rotating motor (4) is fixedly connected to one end of the rotating rod (401); and the other end of the rotating rod (401) is fixedly connected to the bottom end of the rotating disk (8).

4. A disc granulator for organic fertilizer according to claim 3, characterized in that: The outer wall of the rotating disk (8) is sleeved with a fixed disk (5), and one end of the rotating rod (401) passes through the bottom end of the fixed disk (5) and is rotatably connected to the bottom end of the fixed disk (5).

5. A disc granulator for organic fertilizer according to claim 4, characterized in that: A discharge tray (12) is installed below the fixed tray (5), a discharge trough (13) is provided at the bottom end of the discharge tray (12), and a detachable filter screen is installed on the surface of the discharge trough (13).

6. A disc granulator for organic fertilizer according to claim 5, characterized in that: The scraper assembly comprises a stand (6), a fixed rod (7) and a first scraper plate (9); the bottom end of the stand (6) is fixedly mounted on the outer walls at both ends of the mounting plate (2); one side of the top end of the stand (6) is fixedly connected to one end of the fixed rod (7); the other side wall of the fixed rod (7) is fixedly connected to one end of the first scraper plate (9); the bottom end of the fixed rod (7) is fixedly mounted on the center of the inner bottom end surface of the rotating disk (8) through a bearing.

7. A disc granulator for organic fertilizer according to claim 6, characterized in that: A second scraper plate (10) is installed at the other end of the first scraper plate (9), and the side wall of the second scraper plate (10) is closely connected to the inner wall of the rotating disk (8).

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