Efficient impregnator for impregnating carbon

Abstract

An efficient impregnator for impregnating carbon comprises two sets of cabinets and an impregnating tank, the two sets of cabinets are arranged in parallel, the impregnating tank is erected between the cabinets, a fixing shaft is connected between the cabinets, the impregnating tank is connected to the fixing shaft in a sleeving mode and freely rotates around the axis of the fixing shaft, a driving system is further arranged in each cabinet, and a spraying system is arranged in the impregnating tank; according to the device, activated carbon in the device can be continuously overturned during impregnation, the activated carbon is effectively prevented from being deposited at the bottom of the device, in addition, the device sprays a catalyst solution more uniformly, the impregnation effect of the activated carbon can be greatly improved, and the impregnation time is shortened.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical installation tools, in particular to a high-efficiency impregnation machine for impregnating carbon. Background Art

[0002] Special impregnated carbon in the field of chemical defense can effectively protect against classic toxic agents. After being loaded into protective equipment such as filter absorbers, gas filter canisters, and gas filter boxes, it can effectively filter and purify toxic gases and industrial harmful gases in the contaminated air to ensure the normal work and life of personnel.

[0003] The production of impregnated carbon uses impregnation equipment. During the impregnation process, the activated carbon always gathers at the bottom of the machine body. When the catalyst is sprayed, only the surface activated carbon can be sprayed. It is difficult to achieve a good spraying effect on the bottom activated carbon. The catalyst is sprayed unevenly, which affects the protective performance of the impregnated carbon. Summary of the invention

[0004] In view of the technical problems existing in the background technology, the utility model provides a high-efficiency impregnation machine for impregnated carbon. The device can continuously turn over the activated carbon inside the equipment during the impregnation process, effectively preventing the activated carbon from being deposited at the bottom of the equipment. In addition, the equipment sprays the catalyst solution more evenly, which can greatly improve the activated carbon impregnation effect and shorten the impregnation time.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions to achieve:

[0006] A high-efficiency impregnation machine for impregnating carbon comprises a cabinet and an impregnation tank. The cabinets are provided with two sets and are placed in parallel. The impregnation tank is set between the cabinets. A fixed shaft is connected between the cabinets. The impregnation tank is sleeved on the fixed shaft and rotates freely around the axis of the fixed shaft. A driving system is also provided in the cabinet, and a spray system is provided in the impregnation tank.

[0007] In a preferred embodiment, the drive system includes a drive motor, which is installed at the bottom of the cabinet. The cabinet motor is connected to a reducer through a first transmission belt. The reducer is arranged in the cabinet and connected to both sides of the impregnation tank through a second transmission belt. The second transmission belt drives the impregnation tank to rotate freely around the axis of the fixed shaft.

[0008] In a preferred solution, a support base is provided inside the cabinet, and both ends of the fixed shaft are mounted on the support base and remain stationary.

[0009] In a preferred solution, a sealing ring is provided at the connection between the fixed shaft and the dipping tank.

[0010] In a preferred embodiment, the spray system includes a spray platform, which is arranged in the immersion tank and forms an angle of degrees with the horizontal plane. The fixed shaft is a hollow structure and a spray pipe is arranged inside. The spray platform is installed at the end of the fixed shaft and is connected to the spray pipe inside it. An atomizing nozzle is vertically connected to the spray platform.

[0011] In a preferred solution, a baffle is provided inside the impregnation tank, and the baffle is vertically connected to the inner wall of the impregnation tank.

[0012] In a preferred solution, three inlet and outlet ports are provided on the side wall of the impregnation tank, and the positions of the inlet and outlet ports are arranged in a ring-shaped symmetrical pattern. End covers are installed at the inlet and outlet ports, and butterfly valves are arranged on the end covers.

[0013] A high-efficiency impregnation machine for impregnated carbon can achieve the following beneficial effects:

[0014] 1. This device can transport the activated carbon at the bottom of the impregnation tank to a higher place by setting a baffle on the inner wall of the impregnation tank, so as to avoid all the activated carbon from gathering at the bottom of the impregnation machine, so that the activated carbon can fully contact with the catalytic solvent, thereby improving the impregnation effect of the activated carbon;

[0015] 2. By setting up a spray platform in the impregnation tank, the activated carbon can be kept in a rolling state when being sprayed. The spray platform is equipped with an atomizing nozzle, which can spray the catalytic solvent more evenly, thereby increasing the contact area between the activated carbon and the catalyst and further improving the catalytic effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 This is the main view of the overall structure of the utility model;

[0018] Figure 2 This is a top view of the structure of the utility model;

[0019] Figure 3 This is a side view of the structure of the utility model;

[0020] Figure 4 It is a structural cross-sectional view of the utility model.

[0021] In the figure: cabinet 1, drive motor 2, reducer 3, fixed shaft 4, support base 5, impregnation tank 6, material inlet and outlet 7, spray platform 8, sealing ring 9, atomizing nozzle 10, baffle 11, first transmission belt 12, second transmission belt 13. DETAILED DESCRIPTION

[0022] like Figures 1 to 3As shown, a high-efficiency impregnation machine for impregnating carbon includes a cabinet 1 and an impregnation tank 6. The cabinet 1 is provided with two sets and placed in parallel. The impregnation tank 6 is set between the cabinets 1. A fixed shaft 4 is connected between the cabinets 1. The impregnation tank 6 is sleeved on the fixed shaft 4 and rotates freely around the axis of the fixed shaft 4. The impregnation tank 6 is used to contain activated carbon. The impregnation tank 6 is a round cake-shaped structure with a wide middle and narrow edges, ensuring that the material in the impregnation tank 6 can roll to the bottom of the impregnation tank 6; a driving system is also provided in the cabinet 1 for driving the impregnation tank 6 to rotate, and a spraying system is provided in the impregnation tank 6. The catalytic solvent can be evenly sprayed into the impregnation tank 6 through the spraying system to make the catalytic solvent fully contact with the activated carbon in the tank.

[0023] The preferred solution is Figure 1 As shown, the drive system includes a drive motor 2, which is installed at the bottom of the cabinet 1. The motor of the cabinet 1 is connected to the reducer 3 through a first transmission belt 12. The reducer 3 is arranged in the cabinet 1 and connected to both sides of the impregnation tank 6 through a second transmission belt 13. The second transmission belt 13 drives the impregnation tank 6 to rotate freely around the axis of the fixed shaft 4. By continuously turning the impregnation tank 6, the tank can always be in a rolling state, so that the activated carbon at the bottom of the tank can fully contact with the catalytic solvent.

[0024] The preferred solution is Figure 1 and Figure 2 As shown, a support base 5 is provided inside the cabinet 1, and both ends of the fixed shaft 4 are mounted on the support base 5. The fixed shaft 4 supports the impregnation tank 6 on the cabinet 1, and the fixed shaft 4 remains stationary during the turning process of the impregnation tank 6.

[0025] The preferred solution is Figure 1 As shown, a sealing ring 9 is provided at the connection between the fixed shaft 4 and the impregnation tank 6; the sealing ring 9 is used to seal between the rotating impregnation tank 6 and the fixed shaft 4 to ensure that the activated carbon and liquid catalyst in the impregnation tank 6 will not leak out.

[0026] The preferred solution is Figure 1 and Figure 4 As shown, the spray system includes a spray platform 8, which is arranged on the immersion tank 6 and forms an angle of 45 degrees with the horizontal plane. The fixed shaft 4 is a hollow structure and a spray pipe is arranged inside. The spray platform 8 is installed at the end of the fixed shaft 4 and is connected to the spray pipe inside it. The spray platform 8 is vertically connected with an atomizing nozzle 10; a baffle 11 is arranged inside the immersion tank 6, and the baffle 11 is vertically connected to the inner wall of the immersion tank 6;

[0027] When the device is working, the catalyst solution is transported to the spray platform 8 through the spray pipe in the fixed shaft 4, and finally sprayed out by the atomizing nozzle 10 on the spray platform 8. The activated carbon inside the impregnation tank 6 will fall onto the spray platform 8 through flipping and fully contact with the sprayed catalytic solvent, so that the spray surface of the activated carbon is more uniform and the spray effect is more thorough, thereby improving the impregnation effect.

[0028] The preferred solution is Figure 1 and Figure 4 As shown, a baffle 11 is provided inside the impregnation tank 6, and the baffle 11 is vertically connected to the inner wall of the impregnation tank 6. With this structure, the activated carbon in the impregnation tank 6 can be transported to a high place. When the impregnation tank 6 continues to rotate, the activated carbon on the baffle 11 can slide onto the spray platform 8 to realize the spraying process.

[0029] The preferred solution is Figure 1 and Figure 3 As shown, the side wall of the impregnation tank 6 is provided with three inlets and outlets 7, which are arranged in a circular symmetrical manner. End covers are installed at the inlets and outlets 7, and butterfly valves are provided on the end covers for feeding and discharging activated carbon particles.

Claims

1. A high-efficiency impregnation machine for impregnating carbon, comprising a cabinet (1) and an impregnation tank (6), characterized in that: Two sets of cabinets (1) are provided and placed in parallel. The dipping tank (6) is mounted between the cabinets (1). A fixed shaft (4) is connected between the cabinets (1). The dipping tank (6) is sleeved on the fixed shaft (4) and rotates freely around the axis of the fixed shaft (4). A driving system is also provided in the cabinet (1), and a spraying system is provided in the dipping tank (6).

2. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: The drive system comprises a drive motor (2), the drive motor (2) being arranged at the bottom of the cabinet (1), the motor of the cabinet (1) being connected to a reducer (3) via a first transmission belt (12), the reducer (3) being arranged in the cabinet (1) and connected to two sides of an impregnation tank (6) via a second transmission belt (13), the second transmission belt (13) driving the impregnation tank (6) to freely rotate around the axis of a fixed shaft (4).

3. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: A support seat (5) is provided inside the cabinet (1), and both ends of the fixed shaft (4) are mounted on the support seat (5) and remain stationary.

4. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: A sealing ring (9) is provided at the connection between the fixed shaft (4) and the impregnation tank (6).

5. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: The spraying system comprises a spraying platform (8), wherein the spraying platform (8) is arranged on the immersion tank (6) and forms an angle of 45 degrees with the horizontal plane. The fixed shaft (4) is a hollow structure and a spraying pipe is arranged inside. The spraying platform (8) is installed at the end of the fixed shaft (4) and is connected to the spraying pipe inside the fixed shaft. The spraying platform (8) is vertically connected to an atomizing nozzle (10).

6. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: A baffle (11) is provided inside the impregnation tank (6), and the baffle (11) is vertically connected to the inner wall of the impregnation tank (6).

7. The high-efficiency impregnation machine for impregnated carbon according to claim 1, characterized in that: The side wall of the impregnation tank (6) is provided with three inlet and outlet ports (7), the positions of the inlet and outlet ports (7) are arranged symmetrically in a ring shape, and end covers are installed at the inlet and outlet ports (7), and butterfly valves are arranged on the end covers.

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