Safety reaction kettle for chemical production

By designing a combination of support frame and rotary mounting frame, the combination of movable arc strips and limit pins can achieve slow tilt and limit of the reactor, solving the problem of increasing equipment volume and inconvenient operation during cleaning and maintenance of existing reactors, achieving convenient cleaning and space saving effects.

CN222677998UActive Publication Date: 2025-03-28SHANDONG CHEM TECHNICIAN COLLEGE
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Patent Information

Application Number
CN202421379503.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing reactors need to be tilted during cleaning and maintenance, resulting in increased equipment volume and inconvenient operation.

Method used

A safety reactor for chemical production was designed. Through the combination of support frame and rotary mounting frame, the slow inclination and limit position of the reactor is achieved by using the combination of movable arc strips and limit positioning, ensuring equipment stability and space saving.

Benefits of technology

It realizes convenient cleaning and maintenance of the reactor, reduces the overall volume of the equipment, and ensures the stability and safety of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reaction kettles, and particularly relates to a safety reaction kettle for chemical production, which comprises a support frame and a reaction kettle shell, the support frame is fixed on the ground, extension cylinders are symmetrically arranged below the front side of the support frame and are in contact with the ground, mounting frames are symmetrically arranged below the front side of the support frame, and the mounting frames are in contact with the extension cylinders. The reaction kettle shell is rotatably mounted between the two mounting frames, a stirring shaft is rotatably mounted in the reaction kettle shell, and the reaction kettle is arranged on the front side of the supporting frame to ensure that the reaction kettle is in a suspended state, so that butt joint of pipelines and discharging work are facilitated; when the reaction kettle needs to be cleaned or maintained, the control wheel above one side can be rotated to enable the pull rope to be gradually loosened, then the reaction kettle is slowly inclined forwards to facilitate cleaning or maintenance, the interior of the reaction kettle is connected through the pull-up rope, the reaction kettle is limited through cooperation of the limiting bolt and the arc groove, the stability of the reaction kettle can be guaranteed, and the service life of the reaction kettle is prolonged. And the overall space of the equipment can be saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettles, and in particular relates to a safety reaction kettle for chemical production. Background Art

[0002] A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. It is often used in the fields of petroleum, chemical industry, pharmaceuticals, etc. The reactor consists of a sealed container and a stirring system placed inside the container.

[0003] Conventional reactors adopt a fixed installation structure to ensure their stability during use. However, the reactor needs to be thoroughly cleaned when the reaction solution is replaced. Therefore, the reactor often needs to be opened for cleaning and maintenance. Since the reactor is large in size and fixed, cleaning and maintenance are extremely inconvenient. The prior art discloses a reactor that is easy to clean (patent announcement number CN211303034U). During cleaning and maintenance, the reactor can be tilted at a certain angle to facilitate operation by the staff. However, whether it is driven by a motor or a cylinder, additional driving force is required. Although the interaction of the connecting rods can tilt the reactor, it will take up a lot of space, thereby increasing the overall volume of the equipment. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a safe reactor for chemical production, which can realize the tilting work of the reactor to facilitate the cleaning and maintenance of the inside of the reactor.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A safety reactor for chemical production comprises a support frame and a reactor shell, wherein the support frame is fixed on the ground, an extension cylinder is symmetrically arranged at the lower front side of the support frame, the extension cylinder contacts the ground, a mounting frame is symmetrically arranged at the lower front side of the support frame, the reactor shell is rotatably installed between two mounting frames, a stirring shaft is rotatably installed inside the reactor shell, a sandwich plate is arranged at the lower outer side of the reactor shell, a cavity for fluid to pass through is arranged between the sandwich plate and the reactor shell, an auxiliary arc plate is symmetrically arranged at the upper front side of the support frame, the auxiliary arc plate is placed above the mounting frame, a movable arc bar is slidably installed inside the auxiliary arc plate, a fixing bolt is arranged at the inner side surface of the end of the movable arc bar, the fixing bolt is placed at the outer side of the auxiliary arc plate, the fixing bolt is rotatably installed above the outer side of the reactor shell, the movable arc bar is concentric with the rotation axis of the reactor shell, arc grooves are opened on both side surfaces of the auxiliary arc plate, the arc grooves are concentric with the rotation axis of the reactor shell, and limited bolts are arranged on both side surfaces of one end of the movable arc bar away from the fixing bolt, and two limited bolts respectively penetrate the two arc grooves.

[0007] Furthermore, a movable cavity is provided inside the support frame, a threaded rod is vertically installed inside the movable cavity through a bearing, and a lifting block is screwed on the surface of the threaded rod.

[0008] Furthermore, the slideway of the movable arc bar is connected to the interior of the movable cavity, the end of the movable arc bar away from the fixing bolt is connected to a pull rope, and the end of the pull rope away from the movable arc bar is connected to the surface of the lifting block.

[0009] Furthermore, a guide wheel is rotatably mounted on the inner wall of one side of the movable cavity close to the movable arc bar, the guide wheel is placed below the movable arc bar, and the pull rope passes through the surface of the guide wheel.

[0010] Furthermore, the threaded rod passes through the upper surface of the support frame, and pulleys are arranged on the tops of the two threaded rods. Belts are sleeved on the surfaces of the two pulleys, and a control handwheel is arranged on the top of one of the pulleys.

[0011] Furthermore, a feed pipe is provided on one side of the top of the reactor shell, a liquid outlet pipe is provided on the bottom of the reactor shell, and a control valve is installed inside the liquid outlet pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are: the reactor is placed on the front side of the support frame to ensure that the reactor is in a suspended state, which is convenient for the docking of various pipelines and the discharge of materials. When cleaning or maintenance is required, the control wheel on the upper side can be rotated to gradually loosen the pull rope, and then the reactor is slowly tilted forward for easy cleaning or maintenance. The interior is connected by a lifting rope, and the reactor is limited by the cooperation of a limit bolt and an arc groove, which can not only ensure the stability of the reactor, but also save the overall space of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the installation three-dimensional structure of the utility model;

[0014] Figure 2 It is a right view structural schematic diagram of the utility model;

[0015] Figure 3 It is a partial perspective structural diagram of the support frame of the utility model;

[0016] Figure 4 For the utility model Figure 3 Schematic diagram of the enlarged structure of area A.

[0017] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0018] 1. Support frame; 2. Extension tube; 3. Mounting frame; 4. Reactor shell; 5. Stirring shaft; 6. Sandwich plate; 7. Feed pipe; 8. Liquid outlet pipe; 9. Auxiliary arc plate; 91. Arc groove; 10. Movable arc strip; 11. Fixing bolt; 12. Limit bolt; 13. Guide wheel; 14. Movable cavity; 15. Threaded rod; 16. Lifting block; 17. Pull rope; 18. Pulley; 19. Belt; 20. Control hand wheel. DETAILED DESCRIPTION

[0019] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0020] Please refer to Figure 1 - Figure 2As shown, a safety reactor for chemical production includes a support frame 1 and a reactor shell 4. The support frame 1 is fixed to the ground. An extension tube 2 is symmetrically arranged at the lower front side of the support frame 1. The extension tube 2 is in contact with the ground. The extension tube 2 and the support frame 1 are vertically arranged, and an oblique support is directly arranged between the two to ensure the stability of the support frame 1 as a whole and prevent it from tilting. A mounting frame 3 is symmetrically arranged at the lower front side of the support frame 1. The mounting frame 3 is triangular to improve the support strength. The reactor shell 4 is rotatably installed between the two mounting frames 3, and the reactor as a whole can be installed around it. The shaft is rotated, and a stirring shaft 5 is rotatably installed inside the reactor shell 4. The stirring shaft 5 is connected to the motor by a spline and a groove. A sandwich plate 6 is arranged at the lower outer side of the reactor shell 4, and a cavity for fluid to pass through is arranged between the sandwich plate 6 and the reactor shell 4, so as to inject flowing high-temperature or low-temperature liquid into the interior to achieve heating or cooling of the interior of the reactor. A feed pipe 7 is arranged on one side of the top of the reactor shell 4, and a liquid outlet pipe 8 is arranged at the bottom of the reactor shell 4. A control valve is installed inside the liquid outlet pipe 8 to facilitate the output of the chemical liquid.

[0021] Please refer to Figure 1 - Figure 3 As shown, an auxiliary arc plate 9 is symmetrically arranged on the upper front side of the support frame 1, and the auxiliary arc plate 9 is placed above the mounting frame 3. A movable arc bar 10 is slidably installed inside the auxiliary arc plate 9, and a fixing bolt 11 is arranged on the inner surface of the end of the movable arc bar 10. The fixing bolt 11 is placed on the outer side of the auxiliary arc plate 9, and the fixing bolt 11 is rotatably installed above the outer side of the reactor shell 4. The movable arc bar 10 is concentric with the rotation axis of the reactor shell 4. When the reactor shell 4 rotates around the mounting axis at its bottom, the movable arc bar 10 can be pulled out, and vice versa, the sliding of the movable arc bar 10 is controlled. The rotation angle of the reactor shell 4 can be controlled in the reverse direction. Arc grooves 91 are provided on both side surfaces of the auxiliary arc plate 9. The arc grooves 91 are concentric with the rotation axis of the reactor shell 4. Limit bolts 12 are provided on both side surfaces of the end of the movable arc strip 10 away from the fixed bolt 11. The two limit bolts 12 respectively penetrate the two arc grooves 91 so that the limit bolts 12 can only move inside the arc grooves 91. When the reactor shell 4 is in a vertical state, the limit bolts 12 are limited by the inner wall of the rear side of the arc groove 91 and are pulled by the pull rope 17 to ensure the stability of the reactor.

[0022] Please refer to Figure 3 and Figure 4As shown, a movable cavity 14 is provided inside the support frame 1, a threaded rod 15 is vertically installed inside the movable cavity 14 through a bearing, a lifting block 16 is screwed on the surface of the threaded rod 15, and the lifting block 16 can be controlled to move up and down by rotating the threaded rod 15. The slideway of the movable arc bar 10 is connected to the inside of the movable cavity 14, and a pull rope 17 is connected to the end of the movable arc bar 10 away from the fixing bolt 11, and the end of the pull rope 17 away from the movable arc bar 10 is connected to the surface of the lifting block 16. When the lifting block 16 moves down, the pull rope 17 can be pulled to drive the movable arc bar 10 to shrink inward, so that the reactor tends to a vertical state, otherwise the lifting block 16 moves up, the pull rope 17 is relaxed, and the reactor can tilt forward at this time.

[0023] Among them, a guide wheel 13 is rotatably installed on the inner wall of one side of the movable cavity 14 close to the movable arc bar 10. The guide wheel 13 is placed below the movable arc bar 10. The pull rope 17 runs through the surface of the guide wheel 13 to guide the pull rope 17 and improve its smoothness when moving.

[0024] Please refer to Figure 3 As shown, the threaded rod 15 passes through the upper surface of the support frame 1, and pulleys 18 are provided on the top of the two threaded rods 15. Belts 19 are sleeved on the surfaces of the two pulleys 18 to ensure the synchronous rotation of the two threaded rods 15, thereby ensuring the stability of the reaction kettle during rotation. A control handwheel 20 is provided on the top of one of the pulleys 18 for easy operation and control.

[0025] The working principle of the utility model is as follows: first, a motor is fixed on the top of the reactor shell 4 to drive the stirring shaft 5 to rotate, then the feed pipe 7 is connected to the chemical liquid, and the chemical liquid is poured into the reactor shell 4, stirred by the stirring shaft 5, and the temperature liquid is poured into the interlayer between the reactor shell 4 and the interlayer plate 6 to achieve heating or cooling. When cleaning or repairing, the control hand wheel 20 on the top can be rotated to drive one of the threaded rods 15 to rotate, and then the two threaded rods 15 are synchronously rotated in the same direction through the cooperation of the pulley 18 and the belt 19 to simultaneously control the movement of the two lifting blocks 16. When the lifting blocks 16 are on When the reactor shell 4 is moved, the pull rope 17 is loosened, and the reactor shell 4 can be pushed to rotate slowly around the installation axis at the bottom, so that the top of the reactor shell 4 is tilted forward, which is convenient for inspection and debugging. Conversely, the control hand wheel 20 is rotated, and the lifting block 16 moves down to pull the pull rope 17 down, and then the movable arc bar 10 is pulled inward by the pull rope 17, so that the reactor shell 4 is in a vertical state. Due to the cooperation of the limit bolt 12 and the arc groove 91, the rotation angle of the reactor shell 4 is effective. When the reactor shell 4 is in a vertical state, the limit bolt 12 is limited by the end of the arc groove 91. At this time, the control hand wheel 20 cannot continue to rotate to keep the reactor shell 4 stable.

[0026] The above are only preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the art unless otherwise specified or limited.

Claims

1. A safety reactor for chemical production, comprising a support frame (1) and a reactor shell (4), characterized in that: The support frame (1) is fixed to the ground. An extension tube (2) is symmetrically arranged at the lower front side of the support frame (1). The extension tube (2) is in contact with the ground. A mounting frame (3) is symmetrically arranged at the lower front side of the support frame (1). The reactor shell (4) is rotatably mounted between the two mounting frames (3). A stirring shaft (5) is rotatably mounted inside the reactor shell (4). A sandwich plate (6) is arranged at the lower outer side of the reactor shell (4). A cavity for fluid to pass through is arranged between the sandwich plate (6) and the reactor shell (4). An auxiliary curved plate (9) is symmetrically arranged at the upper front side of the support frame (1). The auxiliary curved plate (9) is placed above the mounting frame (3). A movable arc strip (10) is slidably mounted inside the arc plate (9), a fixing bolt (11) is arranged on the inner surface of the end of the movable arc strip (10), the fixing bolt (11) is placed on the outside of the auxiliary arc plate (9), the fixing bolt (11) is rotatably mounted above the outside of the reactor shell (4), the movable arc strip (10) is concentric with the rotation axis of the reactor shell (4), arc grooves (91) are provided on both side surfaces of the auxiliary arc plate (9), the arc grooves (91) are concentric with the rotation axis of the reactor shell (4), and limiting bolts (12) are arranged on both side surfaces of one end of the movable arc strip (10) away from the fixing bolt (11), and the two limiting bolts (12) respectively penetrate the two arc grooves (91).

2. A safety reactor for chemical production according to claim 1, characterized in that: A movable cavity (14) is provided inside the support frame (1), a threaded rod (15) is vertically mounted inside the movable cavity (14) via a bearing, and a lifting block (16) is screwed onto the surface of the threaded rod (15).

3. A safety reactor for chemical production according to claim 1, characterized in that: The slideway of the movable arc bar (10) is connected to the interior of the movable cavity (14); one end of the movable arc bar (10) facing away from the fixing bolt (11) is connected to a pull rope (17); and one end of the pull rope (17) facing away from the movable arc bar (10) is connected to the surface of the lifting block (16).

4. A safety reactor for chemical production according to claim 3, characterized in that: A guide wheel (13) is rotatably mounted on an inner wall of one side of the movable cavity (14) close to the movable arc bar (10); the guide wheel (13) is placed below the movable arc bar (10); and the pull rope (17) passes through the surface of the guide wheel (13).

5. A safety reactor for chemical production according to claim 2, characterized in that: The threaded rod (15) passes through the upper surface of the support frame (1), and pulleys (18) are arranged on the top of the two threaded rods (15). Belts (19) are sleeved on the surfaces of the two pulleys (18), and a control hand wheel (20) is arranged on the top of one of the pulleys (18).

6. A safety reactor for chemical production according to claim 1, characterized in that: A feed pipe (7) is provided on one side of the top of the reactor shell (4), a liquid outlet pipe (8) is provided on the bottom of the reactor shell (4), and a control valve is installed inside the liquid outlet pipe (8).

Citation Information

Patent Citations

  • Reaction kettle convenient to clean

    CN211303034U