Impurity separation device for carbon black

By designing a carbon black impurity separation device including a magnetic suction cylinder, a charcoal rolling cylinder and a meshing gear, the problems of screening and metal impurity adsorption after carbon black are solved, and the effect of improving carbon black performance and efficient classification and collection is achieved.

CN222678355UActive Publication Date: 2025-03-28ANHUI KELIN TAIER RENEWABLE RESOURCES TECH CO LTD

Patent Information

Application Number
CN202421277011.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-28
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing carbon black impurity separation device is not convenient for rolling the carbon black and screening it, and is not convenient for adsorbing the rolled carbon black metal impurities on the drum and sorting and collecting it after power is cut off.

Method used

A carbon black impurity separation device including a magnetic suction cylinder, a charcoal rolling cylinder and a meshing gear is designed. The carbon black is rolled and screened through the driving of a power motor and a servo motor, and the metal impurities are magnetically adsorbed through the magnetic suction cylinder.

Benefits of technology

The device can improve the dispersion, flowability and specific surface area of ​​carbon black, improve its filling and enhancement effect, and achieve efficient classification and collection of metal impurities and carbon black through the combination of magnetic suction cylinder and screen.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon black impurity separation devices, and discloses an impurity separation device for carbon black, which comprises a rejecting plate, one end of the top surface of the rejecting plate is fixedly connected with a lap joint plate, the top surface of the lap joint plate is fixedly provided with a vibration shaking-off mechanism, one side of the rejecting plate is rotatably attached to a magnetic suction cylinder, and the other side of the rejecting plate is fixedly provided with an air cylinder. And the interior of the magnetic suction cylinder is electrified to generate a magnetic suction effect. According to the impurity separation device for the carbon black, through the arrangement of a magnetic suction barrel, a carbon raking and grinding barrel and meshing gears, a servo motor A and a power motor are started, the carbon black containing impurities is poured on a shaking-off plate, the power motor drives the two meshing gears to rotate, and the carbon black is separated from the shaking-off plate; according to the utility model, the magnetic suction cylinder is arranged, so that the shaken-off carbon black is fed between the carbon raking and grinding cylinder and the magnetic suction cylinder by the carbon raking and grinding cylinder for mutual grinding, the dispersity, the flowability and the specific surface area of the ground carbon black are improved, the filling and reinforcing effects of the carbon black are improved, and the requirements on the performance of the carbon black in different applications are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon black impurity separation devices, in particular to an impurity separation device for carbon black. Background Art

[0002] Pyrolysis carbon black is a carbon black product produced by cracking olefins in petroleum fractions or natural gas, wherein the petroleum fractions or natural gas contain a small amount of metal elements, such as nickel, molybdenum, vanadium, etc. These metal elements may form compounds with carbon black during the cracking process and exist in the cracked carbon black in the form of impurities, so an impurity separation device for carbon black is required.

[0003] The impurity separation device for producing carbon black disclosed in publication number CN208626766U can separate the coke particles in the carbon black, the slag dropped by the refractory materials and the rust produced by the corrosion of the equipment from the carbon black, thereby improving the wear resistance and hardness of the rubber product.

[0004] However, the impurity separation device for producing carbon black has the following disadvantages:

[0005] (1) It is not convenient to screen the carbon black after rolling, thereby improving the dispersibility, fluidity, specific surface area of ​​the carbon black, and improving its filling and reinforcement effects to meet the requirements for carbon black performance in different applications;

[0006] (2) It is not convenient to adsorb the metal impurities of the rolled carbon black on the roller, and after the power is turned off, the roller loses its magnetic force, and the metal impurities and carbon black are classified and collected, thereby improving the separation effect of the separation device. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide an impurity separation device for carbon black which is highly practical, can be simply operated and has a relatively simple structure. It solves the problems raised in the above background technology that it is inconvenient to screen the carbon black after rolling and it is inconvenient to adsorb the metal impurities of the rolled carbon black on the drum, and after power failure, the drum loses its magnetic force, and the metal impurities and carbon black are classified and collected.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: an impurity separation device for carbon black, comprising a rejecting plate, one end of the top surface of the rejecting plate is fixedly connected to a lap plate, the top surface of the lap plate is fixedly installed with a vibrating shaking-off mechanism, one side of the rejecting plate is fitted with a rotatable magnetic suction cylinder, the interior of the magnetic suction cylinder is energized to produce a magnetic suction effect, one end of the magnetic suction cylinder is rotatably connected to a support column, the top of the support column is rotatably connected to a charcoal-pulling and rolling cylinder, the top surface of the support column is fixedly connected to a collecting box, one end of the magnetic suction cylinder and the charcoal-pulling and rolling cylinder are both fixedly connected to meshing gears, one end of one of the meshing gears is fixedly connected to a power motor, a vibrating screen frame is plugged into the interior of the collecting box, a B servo motor is fixedly installed on the bottom surface of the vibrating screen frame, a B deflection wheel is fixedly installed on the output end of the B servo motor, a screen is connected through the inner bottom wall of the vibrating screen frame, and a metal powder collection box is fixedly installed on the back of the collecting box.

[0011] Optionally, the vibration shaking-off mechanism includes several A springs fixedly mounted on the top surface of the overlap plate, the top ends of the several A springs are fixedly connected to the shaking-off plate, the bottom surface of the shaking-off plate is fixedly mounted with an A servo motor, and the output end of the A servo motor is fixedly connected with an A eccentric wheel.

[0012] Optionally, the surfaces of the two meshing gears are meshed and rotated in an upper and lower distribution, and one end of the two meshing gears is rotatably connected to the inside of the wrapping frame, the bottom of the power motor is fixedly installed on the outer surface of the wrapping frame, and the bottom of the wrapping frame is fixedly installed on one side of the collection box.

[0013] Optionally, B springs are fixedly installed around the bottom surface of the vibration screen frame, and the bottom surface of the B springs is fixedly connected to a mounting frame.

[0014] Optionally, the surface of the mounting frame is threadedly connected to the surface of the collecting box via threaded bolts, and the inner bottom wall of the vibration screen frame is slidably connected to the inside of the mounting frame.

[0015] Optionally, a carbon black collection drawer is slidably connected to the surface of the collection box, and a handle is provided on the surface of the carbon black collection drawer.

[0016] Optionally, a metal collection drawer is slidably connected to the surface of the metal powder collection box, and a pull-out handle is provided on the surface of the metal collection drawer.

[0017] (III) Beneficial effects

[0018] The utility model provides an impurity separation device for carbon black, which has the following beneficial effects:

[0019] 1. The impurity separation device for carbon black starts a servo motor and a power motor through the arrangement of a magnetic suction cylinder, a carbon-grinding rolling cylinder and meshing gears, and pours the carbon black containing impurities onto a shaking-off plate. The power motor drives the two meshing gears to rotate, so that the carbon-grinding rolling cylinder sends the shaken-off carbon black into the space between the carbon-grinding rolling cylinder and the magnetic suction cylinder for mutual rolling, so that the rolled carbon black has improved dispersibility, fluidity and specific surface area, and improves its filling and reinforcing effects, so as to meet the requirements for carbon black performance in different applications.

[0020] 2. The impurity separation device for carbon black, through the arrangement of the magnetic suction cylinder and the screen, energizes the magnetic suction cylinder, makes the magnetic suction cylinder generate magnetism, and the metal impurities contained in the carbon black are adsorbed on the magnetic suction cylinder, and then as the magnetic suction cylinder rolls to the rejection plate, the metal accumulates, and the carbon black continues to fall onto the screen. After screening, the magnetic suction cylinder is powered off, the magnetic suction cylinder loses its magnetic force, and the metal impurities fall into the metal powder collection box, and the B servo motor is started, and the B servo motor drives the B deflection wheel to rotate, so that the carbon black on the screen is further vibrated and screened, thereby improving the screening efficiency and effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the magnetic suction cylinder, coal-scraping and rolling cylinder, meshing gears and power motor of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the collection box and the metal powder collection box of the utility model;

[0024] Figure 4 This is a schematic diagram of the internal disassembly structure of the collection box of the utility model;

[0025] Figure 5 It is a schematic diagram of the disassembled structure of the vibration shaking-off mechanism of the utility model.

[0026] In the figure: 1. Rejection plate; 2. Overlap plate; 3. Vibration shaking-off mechanism; 301. A spring; 302. Shaking-off plate; 303. A servo motor; 304. A eccentric wheel; 4. Magnetic suction cylinder; 5. Support column; 6. Charcoal-scraping cylinder; 7. Collection box; 8. Meshing gear; 9. Power motor; 10. Vibration screen frame; 11. B servo motor; 12. Screen; 13. Metal powder collection box; 14. Wrapping frame; 15. B spring; 16. Mounting frame; 17. Threaded bolt; 18. Carbon black collection drawer; 19. Handle; 20. Metal collection drawer; 21. Pull-out handle; 22. B eccentric wheel. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 5 The utility model provides a technical solution: an impurity separation device for carbon black, comprising a rejecting plate 1, one end of the top surface of the rejecting plate 1 is fixedly connected to a lap plate 2, a vibrating shaking-off mechanism 3 is fixedly installed on the top surface of the lap plate 2, a magnetic suction cylinder 4 is rotatably connected to one side of the rejecting plate 1, one end of the magnetic suction cylinder 4 is rotatably connected to a support column 5, the top of the support column 5 is rotatably connected to a carbon-grinding and rolling cylinder 6, a collecting box 7 is fixedly connected to the top surface of the support column 5, one end of the magnetic suction cylinder 4 and the carbon-grinding and rolling cylinder 6 are fixedly connected to a meshing gear 8, through the magnetic suction cylinder 4, the carbon-grinding and rolling cylinder 6 and the meshing gear The setting of the wheel 8 improves its filling and reinforcement effects to meet the requirements of carbon black performance in different applications. One end of one meshing gear 8 is fixedly connected to a power motor 9, a vibrating screen frame 10 is plugged into the interior of the collecting box 7, a B servo motor 11 is fixedly installed on the bottom surface of the vibrating screen frame 10, a B deflection wheel 22 is fixedly installed on the output end of the B servo motor 11, a screen 12 is connected through the inner bottom wall of the vibrating screen frame 10, and the screening efficiency and effect are improved by the setting of the magnetic suction cylinder 4 and the screen 12. A metal powder collection box 13 is fixedly installed on the back of the collecting box 7.

[0029] The vibration shaking-off mechanism 3 includes a plurality of A springs 301 fixedly mounted on the top surface of the overlap plate 2, the top ends of the plurality of A springs 301 are fixedly connected with a shaking-off plate 302, the bottom surface of the shaking-off plate 302 is fixedly mounted with an A servo motor 303, the output end of the A servo motor 303 is fixedly connected with an A eccentric wheel 304, and the setting of the vibration shaking-off mechanism 3 can prevent carbon black from sticking to the shaking-off plate 302.

[0030] The surfaces of the two meshing gears 8 are meshed and rotated in an upper and lower distribution, and one end of the two meshing gears 8 is rotatably connected to the inside of the wrapping frame 14, and the bottom of the power motor 9 is fixedly installed on the outer surface of the wrapping frame 14, and the bottom of the wrapping frame 14 is fixedly installed on one side of the collecting box 7. Through the setting of the meshing gears 8, the magnetic suction cylinder 4 and the charcoal crushing cylinder 6 are crushed against each other, thereby improving the crushing effect.

[0031] B springs 15 are fixedly installed around the bottom surface of the vibration screen frame 10, and the bottom surface of the B spring 15 is fixedly connected with a mounting frame 16. The setting of the B spring 15 facilitates the vibration of the vibration screen frame 10 on the mounting frame 16.

[0032] The surface of the mounting frame 16 is threadedly connected to the surface of the collecting box 7 via a threaded bolt 17, and the inner bottom wall of the vibrating screen frame 10 is slidably connected to the inside of the mounting frame 16. The setting of the threaded bolt 17 serves to fix the mounting frame 16 on the collecting box 7.

[0033] The surface of the collecting box 7 is slidably connected with a carbon black collecting drawer 18, and the surface of the carbon black collecting drawer 18 is provided with a handle 19. The provision of the carbon black collecting drawer 18 serves to collect carbon black.

[0034] A metal collecting drawer 20 is slidably connected to the surface of the metal powder collecting box 13. A pull-out handle 21 is provided on the surface of the metal collecting drawer 20. The provision of the metal collecting drawer 20 can collect metal impurities.

[0035] In the utility model, the working steps of the device are as follows:

[0036] Step 1: Start the A servo motor 303 and the power motor 9, pour the carbon black containing impurities onto the shaking-off plate 302, and the power motor 9 drives the two meshing gears 8 to rotate, so that the carbon-grinding rolling cylinder 6 sends the shaken-off carbon black into the space between the carbon-grinding rolling cylinder 6 and the magnetic suction cylinder 4 for mutual rolling, so that the rolled carbon black has improved dispersibility, fluidity and specific surface area;

[0037] The second step: energize the magnetic suction cylinder 4 so that the magnetic suction cylinder 4 generates magnetism, and the metal impurities contained in the carbon black are adsorbed on the magnetic suction cylinder 4, and then as the magnetic suction cylinder 4 rolls to the rejection plate 1, the metal accumulates, and the carbon black continues to fall onto the screen 12. After screening, the magnetic suction cylinder 4 is powered off, the magnetic suction cylinder 4 loses its magnetic force, and the metal impurities fall into the metal powder collection box 13, and the B servo motor 11 is started. The B servo motor 11 drives the B deflection wheel 22 to rotate, so that the carbon black on the screen 12 is further vibrated and screened.

[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0039] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An impurity separation device for carbon black, comprising a reject plate (1), characterized in that: One end of the top surface of the rejection plate (1) is fixedly connected to a lap plate (2), and a vibration shaking mechanism (3) is fixedly installed on the top surface of the lap plate (2). A magnetic suction cylinder (4) is rotatably connected to one side of the rejection plate (1), and one end of the magnetic suction cylinder (4) is rotatably connected to a support column (5), and the top end of the support column (5) is rotatably connected to a charcoal-scraping cylinder (6), and the top surface of the support column (5) is fixedly connected to a collection box (7), and one end of each of the magnetic suction cylinder (4) and the charcoal-scraping cylinder (6) is fixedly connected to a gear. A meshing gear (8), one end of one of the meshing gears (8) is fixedly connected to a power motor (9), a vibration screen frame (10) is inserted into the interior of the collection box (7), a B servo motor (11) is fixedly installed on the bottom surface of the vibration screen frame (10), a B deflection wheel (22) is fixedly installed on the output end of the B servo motor (11), a screen (12) is connected through the inner bottom wall of the vibration screen frame (10), and a metal powder collection box (13) is fixedly installed on the back of the collection box (7).

2. The impurity separation device for carbon black according to claim 1, characterized in that: The vibration shaking-off mechanism (3) comprises a plurality of A springs (301) fixedly mounted on the top surface of the overlap plate (2), the top ends of the plurality of A springs (301) are fixedly connected to a shaking-off plate (302), the bottom surface of the shaking-off plate (302) is fixedly mounted with an A servo motor (303), and the output end of the A servo motor (303) is fixedly connected with an A eccentric wheel (304).

3. The impurity separation device for carbon black according to claim 1, characterized in that: The surfaces of the two meshing gears (8) are meshed and rotated in an upper and lower distribution, and one end of the two meshing gears (8) is rotatably connected to the inside of the wrapping frame (14), the bottom of the power motor (9) is fixedly mounted on the outer surface of the wrapping frame (14), and the bottom of the wrapping frame (14) is fixedly mounted on one side of the collection box (7).

4. The impurity separation device for carbon black according to claim 1, characterized in that: B springs (15) are fixedly installed around the bottom surface of the vibration screen frame (10), and the bottom surface of the B spring (15) is fixedly connected to a mounting frame (16).

5. The impurity separation device for carbon black according to claim 4, characterized in that: The surface of the installation frame (16) is threadedly connected to the surface of the collection box (7) through a threaded bolt (17), and the inner bottom wall of the vibration screen frame (10) is slidably connected inside the installation frame (16).

6. The impurity separation device for carbon black according to claim 1, characterized in that: A carbon black collection drawer (18) is slidably connected to the surface of the collection box (7), and a handle (19) is provided on the surface of the carbon black collection drawer (18).

7. The impurity separation device for carbon black according to claim 1, characterized in that: The surface of the metal powder collection box (13) is slidably connected to a metal collection drawer (20), and the surface of the metal collection drawer (20) is provided with a pull-out handle (21).

Citation Information

Patent Citations

  • A impurity separation device for producing carbon black

    CN208626766U

Cited By

  • An apparatus for reducing carbon black impurities

    CN224778093U