Modularized multifunctional ultrasonic spraying equipment

Abstract

The utility model discloses modularized multifunctional ultrasonic spraying equipment which comprises a spraying module, a liquid supply module, an electric control module and a control module, the spraying module comprises a bearing bottom plate, a supporting column is arranged on the bearing bottom plate, and two parallel guide rails are arranged on the supporting column; an XYZ three-axis module is arranged on the guide rail, and an ultrasonic spray head assembly is arranged on the XYZ three-axis module; the liquid supply module comprises a liquid supply box body, and a precise injection pump and a connecting pipeline are arranged in the liquid supply box body; the electric control module comprises an electric control box body, and an operation button is arranged on the electric control box body; a circuit board and an ultrasonic driving power supply are arranged in the electric control module, and the control module comprises an industrial control all-in-one machine with a touch function. According to the utility model, a split modular structure is adopted, so that the device can be flexibly matched with other modular functional parts for use, and has the characteristics of simple structure, high automation control degree, small size of a single module, flexibility and convenience in installation and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic spraying equipment, and in particular relates to modular multifunctional ultrasonic spraying equipment. Background Art

[0002] Ultrasonic spraying, also known as ultrasonic spraying, is a production process that uses ultrasonic atomization technology for precision spraying. The material for ultrasonic spraying is first in liquid state. The liquid can be a solution, sol, suspension, etc. The liquid material is first atomized into fine particles by an ultrasonic atomization device, and then evenly coated on the surface of the substrate by a certain amount of carrier gas, thereby forming a uniform coating. Ultrasonic spraying has the advantages of high coating uniformity, high raw material utilization, high coating thickness control accuracy, thinner coating thickness, less splashing, no nozzle clogging, and low maintenance cost. It is widely used in new energy batteries, medical treatment, aerospace technology, microelectronics and other technical fields.

[0003] Ultrasonic spraying requires special ultrasonic spraying equipment to complete. At present, the electronic control part and the spray chamber structure of the existing ultrasonic spraying equipment basically adopt an integral structure, which makes the equipment large in size and heavy in weight, and has high requirements for on-site space layout. For example, patent application number "202221442246.0" introduces an ultrasonic precision spraying equipment suitable for inner wall spraying, including an ultrasonic nozzle assembly, a feeding system, a three-axis walking mechanism, an automatic loading and unloading mechanism, an electronic control assembly, a touch screen and an equipment frame; the electronic control assembly is fixed on the electronic control assembly mounting frame of the equipment frame, and the ultrasonic nozzle assembly, the three-axis walking mechanism and the automatic loading and unloading mechanism are all arranged in the spray chamber in the center of the equipment frame. Because it is a large frame structure as a whole, it is sensitive to space constraints, the installation is not flexible enough, and it is not conducive to use in combination with more supporting equipment. For this reason, the structure of the existing ultrasonic spraying equipment needs to be further improved. Utility Model Content

[0004] In order to overcome the shortcomings of the background technology, the utility model provides a modular multifunctional ultrasonic spraying equipment, which adopts a split modular structure and can be flexibly matched with other modular functional components. It has the characteristics of simple structure, high degree of automation control, small size of single module and flexible and convenient installation. It can be widely used in the field of ultrasonic spraying equipment technology.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a modular multifunctional ultrasonic spraying equipment, including a spraying module, a liquid supply module, an electric control module and a control module, the spraying module including a load-bearing base plate, the load-bearing base plate is provided with pillars, and the pillars are provided with two parallel guide rails; an XYZ three-axis module is provided on the guide rail, and an ultrasonic nozzle assembly is provided on the XYZ three-axis module; a junction box is also provided on the load-bearing base plate; the liquid supply module includes a liquid supply box, and a precision injection pump and a connecting pipe are provided inside the liquid supply box, and the spraying liquid is supplied to the spraying module through the connecting pipe; the electric control module includes an electric control box, and an operation button is provided on the electric control box, and a main switch and an emergency stop button are provided above the operation button; a circuit board and an ultrasonic drive power supply are provided inside the electric control module; the electric control module is connected to the control module, and the control module includes an industrial control all-in-one with a touch function.

[0006] As an improvement of the utility model, handles are provided at both ends of the load-bearing bottom plate, and the handles are upward inclined structures.

[0007] As an improvement of the present invention, the ultrasonic nozzle assembly is installed on the Z-axis module, the XYZ three-axis module is fixed to the load-bearing base plate through a connecting plate, and the ultrasonic nozzle assembly performs trajectory motion through the three-axis module.

[0008] As an improvement of the utility model, the ultrasonic nozzle assembly is connected to the Z-axis module through a tank chain.

[0009] As an improvement of the present utility model, a working indicator light is provided on the XYZ three-axis module.

[0010] As an improvement of the utility model, a shock-absorbing pad is provided at the bottom of the liquid supply box, and four shock-absorbing pads are provided.

[0011] As an improvement of the present invention, the lower part of the electric control box is a square structure, and the upper part is an inclined structure, and the inclined surface is inclined at an upward angle of 45°.

[0012] As an improvement of the utility model, three operation buttons are arranged side by side and located on the inclined structure.

[0013] As an improvement of the present invention, a PLC control system is provided inside the electric control module, and the PLC control system is connected to the circuit board and the ultrasonic drive power supply.

[0014] The beneficial effects of the utility model are: a modular multifunctional ultrasonic spraying equipment with the characteristics of simple structure, high degree of automation control, small size of single module and flexible and convenient installation; by adopting a split modular design, the size of the spray module is reduced and can be flexibly installed in other components, such as a glove box, a fume hood, etc.; the placement between modules can be arranged according to actual needs, and the corresponding modules can be conveniently replaced and added according to requirements, such as changing the spray size of the spray module, adding a vacuum adsorption module, a heating module, a rotating disk, etc.; by adopting an independent liquid supply system, the liquid supply capacity can be easily replaced; through modular design, an outer shell protective cover can be flexibly added to collect waste liquid and protective treatment; by arranging shock-absorbing foot pads at the bottom of the liquid supply module, the equipment temperature is ensured during liquid supply, and the spraying uniformity and stability are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the front view of the modular multifunctional ultrasonic spraying equipment of the utility model;

[0016] Figure 2 It is a side view of the modular multifunctional ultrasonic spraying equipment of the utility model;

[0017] Figure 3 It is a top view of the modular multifunctional ultrasonic spraying equipment of the utility model.

[0018] In the figure: 1. Spraying module; 2. Liquid supply module; 3. Electronic control module; 4. Control module; 11. Load-bearing base plate; 12. Pillar; 13. Guide rail; 14. XYZ three-axis module; 15. Ultrasonic nozzle assembly; 16. Junction box; 17. Handle; 18. Tank chain; 19. Working indicator light; 21. Liquid supply box; 22. Pulley; 31. Electronic control box; 32. Operation button; 33. Main switch; 34. Emergency stop button; 41. Industrial control all-in-one machine. DETAILED DESCRIPTION

[0019] The technical solution of the utility model is further described in detail below through specific embodiments and in conjunction with the accompanying drawings: Figures 1 to 3As shown, a modular multifunctional ultrasonic spraying device includes a spraying module 1, a liquid supply module 2, an electric control module 3 and a control module 4. The spraying module 1 includes a load-bearing base plate 11, a support 12 is provided on the load-bearing base plate 11, and two parallel guide rails 13 are provided on the support 12; an XYZ three-axis module 14 is provided on the guide rail 13, and an ultrasonic nozzle assembly 15 is provided on the XYZ three-axis module 14; a junction box 16 is also provided on the load-bearing base plate 11, and specifically, the spraying assembly and module-related cables are uniformly concentrated in the junction box 16; the liquid supply module 2 includes a liquid supply box 21, a precision injection pump and a connecting pipe inside the liquid supply box 21, and the spray liquid is supplied to the spray module through the connecting pipe; the electric control module 3 includes an electric control box 31, an operation button 32 is provided on the electric control box 31, and a main switch key 33 and an emergency stop key 34 are provided above the operation button 32; a circuit board and an ultrasonic drive power supply are provided inside the electric control module 3; the electric control module 3 is connected to the control module 4, and the control module 4 includes an industrial control all-in-one computer 41 with a touch function.

[0020] Furthermore, handles 17 are provided at both ends of the load-bearing base plate 11, and the handles 17 are upward inclined structures; specifically, there are four handles 17, which are located at the four corners of the load-bearing base plate 11, so as to facilitate the overall movement and installation of the spray module 1.

[0021] Furthermore, the ultrasonic nozzle assembly 15 is installed on the Z-axis module, and the XYZ three-axis module 14 is fixed on the load-bearing base plate 11 through a connecting plate. The ultrasonic nozzle assembly 15 performs trajectory motion through the three-axis module, and can realize three-dimensional all-round spraying of the target tube; specifically, the ultrasonic nozzle assembly 15 is connected to the Z-axis module through a tank chain 18, and adopts a motor plus screw drive structure, which can realize precise displacement control, thereby realizing precise positioning spraying of the target material, and the frequency of the ultrasonic device can use 50Khz-100Khz; more specifically, a working indicator light 19 is provided on the XYZ three-axis module 14, and the working indicator light 19 has dual functions of working and alarming. When the equipment has abnormal parameters, it automatically starts an alarm and stops spraying, thereby avoiding waste of spraying materials.

[0022] Furthermore, shock-absorbing pads 22 are provided at the bottom of the liquid supply box 21, and four shock-absorbing pads 22 are provided to ensure the stability of the equipment during liquid supply; specifically, the liquid supply module is connected to the control module 4 through a line, so that the control module 4 executes the spraying instruction and provides a stable amount of liquid to the ultrasonic nozzle assembly 15, so that the nozzle module sprays evenly.

[0023] Furthermore, the lower part of the electric control box 31 is a square structure, and the upper part is a sloped structure, and the slope is at an upward angle of 45°; specifically, the electric control box 31 is provided with sealing covers on all four sides to prevent dust and water vapor from entering; a movable pulley is also provided at the bottom of the box to facilitate the movement and installation of the box; specifically, three operation buttons 32 are arranged side by side and are located on the sloped structure, so as to facilitate the operation of the staff.

[0024] Furthermore, a PLC control system is provided inside the electric control module 3, and the PLC control system is connected to the circuit board and the ultrasonic driving power supply, and the ultrasonic nozzle assembly 15 is driven by the ultrasonic driving power supply to perform ultrasonic atomization spraying; specifically, the industrial control all-in-one machine 41 is connected to the PLC control system to facilitate spray parameter setting, trajectory editing and other functions, thereby realizing the setting and monitoring of the entire system, making the modular multifunctional ultrasonic spraying equipment more mechanically automated.

[0025] The modular multifunctional ultrasonic spraying equipment of the present utility model has the characteristics of simple structure, high degree of automation control, small size of single module and flexible and convenient installation. By adopting four separate modules including spraying module, electronic control module, liquid supply module and control module, it is convenient to match other modular functional components, which is more convenient in selection, design and installation. At the same time, it can improve production efficiency, reduce the repetitive stocking of various accessories, and realize multifunctional ultrasonic automatic spraying. The working principle is: first install the product to be sprayed in the designated area of ​​the spraying module 1, turn on the electronic control module 3 and the control module 4, and edit the spraying trajectory according to the drawing or customer requirements through the operating system on the industrial control all-in-one machine 41, and set the spraying parameters, such as ultrasonic power, liquid flow, guide air flow and other specific execution parameters; then press the start button in the operation button 32 to automatically spray the spray product.

[0026] Finally, it should be noted that the above examples are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above examples, and there are many variations. All variations that can be directly derived or associated with the content disclosed by a person skilled in the art from the present invention should be considered as the protection scope of the present invention.

Claims

1. A modular multifunctional ultrasonic spraying equipment, characterized in that: The invention comprises a spraying module (1), a liquid supply module (2), an electric control module (3) and a control module (4); the spraying module (1) comprises a load-bearing base plate (11); a support column (12) is provided on the load-bearing base plate (11); two parallel guide rails (13) are provided on the support column (12); an XYZ three-axis module (14) is provided on the guide rail (13); an ultrasonic nozzle assembly (15) is provided on the XYZ three-axis module (14); a junction box (16) is also provided on the load-bearing base plate (11); the liquid supply module (2) comprises a liquid supply box (21); The liquid supply box (21) is provided with a precision injection pump and a connecting pipe, and the spraying liquid is supplied to the spraying module through the connecting pipe; the electric control module (3) comprises an electric control box (31), an operation button (32) is provided on the electric control box (31), and a main switch key (33) and an emergency stop key (34) are provided above the operation button (32); a circuit board and an ultrasonic drive power supply are provided inside the electric control module (3); the electric control module (3) is connected to the control module (4), and the control module (4) comprises an industrial control all-in-one computer (41) with a touch function.

2. The modular multifunctional ultrasonic spraying equipment according to claim 1, characterized in that: The load-bearing bottom plate (11) is provided with handles (17) at both ends, and the handles (17) are upward inclined structures.

3. The modular multifunctional ultrasonic spraying equipment according to claim 1, characterized in that: The ultrasonic nozzle assembly (15) is mounted on the Z-axis module, the XYZ three-axis module (14) is fixed to the load-bearing base plate (11) via a connecting plate, and the ultrasonic nozzle assembly (15) performs trajectory motion via the three-axis module.

4. The modular multifunctional ultrasonic spraying equipment according to claim 3, characterized in that: The ultrasonic nozzle assembly (15) is connected to the Z-axis module via a tank chain (18).

5. The modular multifunctional ultrasonic spraying equipment according to claim 3, characterized in that: The XYZ three-axis module (14) is provided with a working indicator light (19).

6. The modular multifunctional ultrasonic spraying equipment according to claim 1, characterized in that: A shock-absorbing foot pad (22) is provided at the bottom of the liquid supply box (21), and four shock-absorbing foot pads (22) are provided.

7. The modular multifunctional ultrasonic spraying equipment according to claim 1, characterized in that: The lower part of the electric control box (31) is a square structure, and the upper part is a sloped structure, and the slope is inclined at an angle of 45° upwards.

8. The modular multifunctional ultrasonic spraying equipment according to claim 1, characterized in that: A PLC control system is provided inside the electric control module (3), and the PLC control system is connected to the circuit board and the ultrasonic drive power supply.

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