Gluing equipment with good gluing effect for reflective fabric

By designing a reflective cloth production glueing equipment including material conveying device, scraping device and automatic glue roll sleeve, the problem of uneven glueing effect in existing equipment is solved, a more uniform and stable glueing effect is achieved, and the service life of the equipment and the utilization rate of glue are improved.

CN222678550UActive Publication Date: 2025-03-28ZHEJIANG HAICHUAN SECURITY SUPPLIES CO LTD
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Patent Information

Application Number
CN202420916201.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the use of the existing glue-on equipment for reflective cloth production, the temperature and viscosity change due to the exposure of the glue to the air, resulting in uneven glue effect, and some glue sticks to the glue-on roller and is not transferred to the bead-planting film.

Method used

A glueing device including a rack, a material conveying device, a scraping device and a plurality of guide rollers is designed. By setting the main rotating shaft and the secondary rotating shaft at the lower glue mouth of the glue storage barrel, and driving the upper rubber roller sleeve to rotate, the glue flows along the surface of the upper rubber roller sleeve to the bead-planting film, automatic glue is realized. At the same time, the glue on the bead planting film is scraped and applied evenly to improve the uniformity of the glue.

Benefits of technology

Through the automated glue application process, changes in glue temperature and viscosity are avoided, uniformity and effect of glue application are improved, service life of the equipment is extended, and the utilization rate of glue is improved, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses gluing equipment for reflective cloth, which is good in gluing effect and comprises a frame (1), and a conveying device, a blade coating device and a plurality of guide rollers (2) are arranged on the frame (1). A portal frame (3) is arranged above all the guide rollers (2), and a glue storage barrel (4) is arranged on the portal frame (3); a glue discharging opening (5) is formed in the bottom surface of the glue storage barrel (4); a main rotating shaft (6) and an auxiliary rotating shaft (7) are mounted on the glue discharging opening (5); a driving device is connected between the end parts of the main rotating shaft (6) and the auxiliary rotating shaft (7), and the main rotating shaft (6) and the auxiliary rotating shaft (7) are sleeved with gluing roller sleeves (8); an annular cavity (9) is formed in the middle of each gluing roller sleeve (8), and an electric heating piece is arranged in each annular cavity (9). The gluing device not only can improve the gluing effect, but also has the advantages of being convenient to use, high in working stability, long in service life, energy-saving and low in production cost.
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Description

Technical Field

[0001] The utility model relates to a gluing device for processing reflective cloth, in particular to a gluing device for reflective cloth with good gluing effect. Background Art

[0002] Reflective cloth is a reflective material. The reflective cloth on the market mainly uses glass beads as the internal reflective raw material. In the process of producing reflective cloth, in order to ensure that the glass beads can be stably bonded to the reflective cloth base cloth, it is generally necessary to use a gluing device to apply a layer of glue on the bead film of the reflective cloth before laying the glass beads, which is used to bond the glass beads.

[0003] At present, the gluing equipment used by manufacturers of reflective fabrics generally uses a gluing roller partially immersed in glue, and then scrapes off the excess glue with a scraper, and finally transfers the glue on the gluing roller to the bead-planting film. However, this operation method exposes a large part of the glue to the air. As the gluing roller rotates and the heat exchange between the glue and the outside air occurs, the temperature and viscosity of the glue will change, and then part of the glue will stick to the gluing roller but not transfer to the bead-planting film, affecting the overall gluing uniformity. Therefore, the existing gluing device for reflective fabric production has the problem of poor gluing effect during use. Utility Model Content

[0004] The purpose of the utility model is to provide a gluing device for reflective fabric with good gluing effect. The utility model has the advantage of good gluing effect.

[0005] The technical scheme of the utility model is as follows: a gluing device for reflective fabric with good gluing effect comprises a frame, a feeding device is arranged on the frame, a scraping device is arranged on one side of the feeding device, and a plurality of evenly distributed material guide rollers are arranged between the scraping device and the feeding device; a gantry is arranged above all the material guide rollers, and a glue storage barrel is arranged on the gantry; a glue outlet is arranged on the bottom surface of the glue storage barrel, and a main rotating shaft and a secondary rotating shaft which are symmetrically distributed are installed on the glue outlet; a driving device is connected between the ends of the main rotating shaft and the secondary rotating shaft, and a gluing roller sleeve is sleeved on the main rotating shaft and the secondary rotating shaft; a gluing roller sleeve is arranged in the middle of each gluing roller sleeve There is an annular cavity with an electric heating element arranged in the annular cavity; a driving device is used to drive the main rotating shaft and the auxiliary rotating shaft so that the glue roller sleeve rotates. As the glue roller sleeve rotates, the colloid in the glue storage barrel flows along the surface of the glue roller sleeve to the bead-planting film below, so that automatic gluing is performed, which is convenient for use; a scraping device can be used to scrape and spread the glue on the bead-planting film after the gluing is completed, so as to improve the uniformity of the gluing and the gluing effect; a feeding device and a guide roller can automatically drive the bead-planting film to move, so as to realize automatic feeding, which is convenient for use.

[0006] In the aforementioned gluing equipment for reflective cloth with good gluing effect, a heat insulating member is bonded to the inner bottom surface of the annular cavity; the heat insulating member can prevent the heat generated by the electric heating member from being transferred to the main rotating shaft and the auxiliary rotating shaft, thereby preventing the main rotating shaft and the auxiliary rotating shaft from being deformed or even severely worn due to temperature increase and long-term rotation, thereby extending the service life.

[0007] In the aforementioned gluing equipment for reflective cloth with good gluing effect, the scraping device includes a scraping frame, on which two symmetrically distributed ball screws are arranged; a servo motor is installed at the end of each ball screw, and a moving seat is slidably installed on each ball screw; a support rod is arranged between the two moving seats, and a scraping piece is arranged on the bottom surface of the support rod; the scraping piece is driven to move up and down by arranging the ball screw, the servo motor and the moving seat, thereby improving the accuracy of the movement of the scraping piece, ensuring that the scraping piece adjusts the glue thickness on the reflective cloth base layer, thereby improving the accuracy of the scraping.

[0008] In the aforementioned gluing equipment for reflective cloth with good gluing effect, baffles are installed at both ends of the scraping piece, and a suction tube is installed on the side of each baffle facing the scraping piece; a suction pump is connected between the ends of the two suction tubes, and the two suction tubes are connected to the glue storage barrel; the baffle can be used to collect and organize the excess glue scraped off, and in combination with the suction tube set on the baffle, the scraped glue can be transported back to the glue storage barrel for repeated recycling, thereby improving the utilization rate of the glue and reducing the production cost.

[0009] In the aforementioned gluing equipment for reflective cloth with good gluing effect, the feeding device includes a feeding frame, on which a feeding roller is arranged; a guide roller is arranged on one side of the feeding roller, and a plurality of tensioning rollers are arranged between the guide roller and the feeding roller; both ends of the feeding roller and the guide roller are installed with retaining rings.

[0010] In the aforementioned gluing equipment for reflective cloth with good gluing effect, the surface of the guide roller is coated with an antistatic layer; a dust removal roller is arranged between the guide roller and the tensioning roller; the antistatic layer is coated on the surface of the guide roller, which can prevent the reflective cloth base layer from being unstable in feeding due to electrostatic adhesion on the guide roller, thereby ensuring the stability of the work; and the dust removal roller between the guide roller and the tensioning roller can perform surface dust removal before the bead film is gluing, thereby ensuring the subsequent gluing effect.

[0011] In the aforementioned reflective fabric gluing equipment with good gluing effect, the driving device includes a driving motor installed on the main rotating shaft, and a driving gear located between the driving motor and the gluing roller sleeve is arranged on one side of the driving motor; a driven gear meshingly connected to the driving gear is arranged on the secondary rotating shaft.

[0012] In the aforementioned gluing equipment for reflective cloth with good gluing effect, limiting parts are sleeved between the two ends of all the guide rollers; the limiting parts can be used to limit and guide the bead-planting film during the gluing and moving process, ensuring that the bead-planting film can be stably transported and gluing, thereby ensuring the gluing effect.

[0013] Compared with the prior art, the utility model improves the existing gluing equipment for producing reflective fabrics, by arranging a main rotating shaft and a secondary rotating shaft at the lower glue port of the glue storage barrel, the main rotating shaft and the secondary rotating shaft are both sleeved with a gluing roller sleeve, and a driving device is connected between the ends of the main rotating shaft and the secondary rotating shaft, the driving device drives the main rotating shaft and the secondary rotating shaft, so that the gluing roller sleeve rotates, and as the gluing roller sleeve rotates, the colloid in the glue storage barrel flows along the surface of the gluing roller sleeve to the bead-planting film below, and the gluing work is automatically performed, which is convenient for use; and the rotation of the gluing roller sleeve can drive the surrounding colloid to flow, that is, the internal colloid is in a state of continuous flow, thereby avoiding the internal The colloid solidifies, ensuring the stability of gluing; cooperate with the scraping device arranged on the frame, the scraping device can be used to scrape and evenly spread the glue on the bead-planting film after the gluing is completed, thereby improving the uniformity of gluing and improving the gluing effect; an annular cavity is provided in the gluing roller sleeve, and an electric heating element is provided in the annular cavity. The electric heating element can be used to heat the surrounding glue, further avoiding the solidification of the internal glue and ensuring the stability of gluing; at the same time, a feeding device and a plurality of guide rollers are provided on the frame, and the feeding device and the guide rollers can automatically drive the bead-planting film to move, thereby realizing automatic feeding and facilitating use.

[0014] In addition, the utility model also bonds a heat insulating member to the inner bottom surface of the annular cavity, and the heat insulating member can be used to prevent the heat generated by the electric heating member from being transferred to the main rotating shaft and the auxiliary rotating shaft, thereby preventing the main rotating shaft and the auxiliary rotating shaft from being deformed or even severely worn due to temperature increase and long-term rotation, thereby extending the service life and allowing the heat generated by the electric heating member to be transferred to the glue in the glue storage barrel to the maximum extent, which is more energy-efficient; a ball screw, a servo motor and a moving seat are provided to drive the scraping member to move up and down, thereby improving the accuracy of the movement of the scraping member, ensuring that the scraping member can adjust the glue thickness on the reflective cloth base layer, thereby improving the accuracy of gluing; a baffle is provided on the scraping member, and the baffle can be used to collect and organize the excess glue scraped off, and combined with the suction tube provided on the baffle, the scraped glue can be transported back to the glue storage barrel for repeated recycling. The utility model can improve the utilization rate of glue and reduce the production cost; by setting retaining rings at both ends of the glue roller shaft and the guide roller, the retaining rings can be used to limit the conveying of the bead-planting film on both sides, avoiding the phenomenon of uneven glue coating caused by conveying deviation, and further ensuring the uniformity of glue coating; by coating the guide roller with an antistatic layer, the reflective cloth base layer can be prevented from being unstable due to static adhesion on the guide roller, ensuring the stability of the work; and the dust removal roller between the guide roller and the tensioning roller can perform surface dust removal before the bead-planting film is glued, ensuring the subsequent gluing effect; by sleeved limiting parts at both ends of the guide roller, the limiting parts can be used to limit and guide the bead-planting film during the gluing and moving process, ensuring that the bead-planting film can be stably conveyed and glued, ensuring the gluing effect. Therefore, the utility model can not only improve the gluing effect, but also has the advantages of easy use, high working stability, long service life, energy saving and low production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a side view of the glue storage barrel;

[0018] Figure 4 This is a bottom view of the glue storage barrel;

[0019] Figure 5 It is a schematic diagram of the structure of the guide roller;

[0020] Figure 6 yes Figure 1 A partial enlarged view of point A in the middle.

[0021] The markings in the accompanying drawings are: 1-frame, 2-guide roller, 3-gantry, 4-glue storage barrel, 5-glue outlet, 6-main shaft, 7-secondary shaft, 8-glue roller, 9-annular cavity, 10-heat insulation, 11-scraping frame, 12-ball screw, 13-servo motor, 14-support rod, 15-scraping member, 16-blocking member, 17-suction pipe, 18-feeding frame, 19-feeding roller shaft, 20-guide roller, 21-tensioning roller, 22-blocking ring, 23-antistatic layer, 24-dust removal roller, 25-driving motor, 26-driving gear, 27-driven gear, 28-limiting member. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0023] Embodiment. A gluing device for reflective fabric with good gluing effect is composed of Figures 1 to 6 As shown, it includes a frame 1, on which a feeding device is arranged, a scraping device is arranged on one side of the feeding device, and a plurality of evenly distributed material guide rollers 2 are arranged between the scraping device and the feeding device; a gantry 3 is arranged above all the material guide rollers 2, and a glue storage barrel 4 is arranged on the gantry 3; a glue lowering port 5 is arranged on the bottom surface of the glue storage barrel 4, and a main rotating shaft 6 and an auxiliary rotating shaft 7 which are symmetrically distributed are installed on the lower glue port 5; a driving device is connected between the ends of the main rotating shaft 6 and the auxiliary rotating shaft 7, and a glue roller sleeve 8 is sleeved on the main rotating shaft 6 and the auxiliary rotating shaft 7; an annular cavity 9 is arranged in the middle of each glue roller sleeve 8, and an electric heating element is arranged in the annular cavity 9.

[0024] A heat insulating member 10 is bonded to the inner bottom surface of the annular cavity 9; the scraping device includes a scraping frame 11, on which two symmetrically distributed ball screws 12 are arranged; a servo motor 13 is installed at the end of each ball screw 12, and a moving seat is slidably installed on each ball screw 12; a support rod 14 is arranged between the two moving seats, and a scraping member 15 is arranged on the bottom surface of the support rod 14; both ends of the scraping member 15 are installed with stoppers 16, and a suction pipe 17 is installed on the side of each stopper 16 facing the scraping member 15; a suction pump is connected between the ends of the two suction pipes 17, and the two suction pipes 17 are connected to the glue storage barrel 4; the feeding device includes a feeding frame 18, on which a servo motor 13 is installed. There is a feeding roller shaft 19; a guide roller 20 is arranged on one side of the feeding roller shaft 19, and a plurality of tensioning rollers 21 are arranged between the guide roller 20 and the feeding roller shaft 19; retaining rings 22 are installed on both ends of the feeding roller shaft 19 and the guide roller 20; an antistatic layer 23 is coated on the surface of the guide roller 20; a dust removal roller 24 is arranged between the guide roller 20 and the tensioning roller 21; the driving device includes a driving motor 25 installed on the main shaft 6, and a driving gear 26 located between the driving motor 25 and the glue roller sleeve 8 is arranged on one side of the driving motor 25; a driven gear 27 meshingly connected with the driving gear 26 is arranged on the secondary shaft 7; a limiting member 28 is sleeved between the two ends of all the guide rollers 2.

[0025] Working principle: When performing the gluing work, first connect the entire device to the external safe mains power, then place the reflective fabric bead film that needs to be glued on the feeding roller 19, and add a certain amount of glue to the glue storage barrel 4; then, according to the thickness of the glue to be applied, control the servo motor 13 to start, and after the servo motor 13 is started, it will drive the ball screw 12 to rotate, and after the ball screw 12 rotates, it will drive its own nut seat to move downward, because the support rod 14 is slidably connected to the ball screw 12 through the nut seat, so that the support rod 14 will be driven to move synchronously during the movement of the nut seat, so that the scraping member 15 set on the joint venture car rod 14 moves together, and when the distance between the scraping member 15 and the top surface of the guide roller 2 reaches the thickness of the glue that needs to be controlled, control the servo motor 13 to stop, so that the scraping member 15 stays at the current position.

[0026] Then, the motor connected to the feeding roller 19 is controlled to start so that the feeding roller 19 can rotate. During the rotation of the feeding roller 19, the end of the bead-planting film will be transported to pass through the tensioning roller 21, the dust removal roller 24 and the guide roller 20 in sequence. The tension of the bead-planting film can be adjusted by using multiple tensioning rollers. After the bead-planting film passes through all the tensioning rollers, it will first pass through the dust removal roller 24. The dust removal roller 24 can be used to remove dust from the surface of the bead-planting film that needs to be glued, and finally move to the guide roller 2 under the action of the guide roller 20; and the bead-planting film will slowly move to the bottom of the glue storage barrel 4 as the feeding roller 19 continues to transport and the guide roller 20 rotates and transports.

[0027] After the bead-planting film is conveyed to the guide roller 2, the control driving motor 25 and the electric heating element are powered on and started. After the driving motor 25 is started, it will drive the main shaft 6 to rotate. When the main shaft 6 rotates, it will drive the driving gear 26 to rotate. Because the driving gear 26 is meshed and connected with the driven gear 27, the driving gear 26 will drive the driven gear 27 to rotate when it rotates. After the driven gear 27 rotates, it will drive the secondary shaft 7 to rotate; when the main shaft 6 and the secondary shaft 7 are behind, the glue roller 8 will be driven to rotate, so that the glue in the glue storage barrel 4 will be transferred to the bead-planting film passing directly under the glue storage barrel 4 and in contact with the bottom surface of the glue roller 8 along with the glue roller 8; at the same time, because the rotation of the glue roller 8 will drive the glue in the glue storage barrel 4 to flow to a certain extent, and the electric heating element in the glue roller 8 will heat the surrounding glue after being energized, thereby avoiding the internal glue from solidifying, which is convenient for use.

[0028] As the guide roller 2 drives the bead-planting film to continue to move, the bead-planting film that completes the first step of gluing will move to the bottom of the scraper frame 11. When the bead-planting film passes through the scraper frame 11, the scraper 15 on the scraper frame 11 can scrape and spread the glue on the bead-planting film, so that the thickness of the glue on the bead-planting film remains consistent, and the entire gluing work is completed. At the same time, some excess glue will be blocked between the scraper 15 and the blocking member 16. When there is a certain amount of glue, the excess glue can be sucked into the glue storage barrel 4 for reuse through the suction tube 17 and the suction pump connected to the suction tube 17, thereby improving the utilization rate of the glue and reducing the production cost.

Claims

1. Gluing equipment for reflective fabric with good gluing effect, characterized by: The invention comprises a frame (1), wherein a feeding device is arranged on the frame (1), a scraping device is arranged on one side of the feeding device, and a plurality of evenly distributed material guide rollers (2) are arranged between the scraping device and the feeding device; a gantry (3) is arranged above all the material guide rollers (2), and a glue storage barrel (4) is arranged on the gantry (3); a glue lowering port (5) is arranged on the bottom surface of the glue storage barrel (4), and a main rotating shaft (6) and a secondary rotating shaft (7) which are symmetrically distributed are installed on the glue lowering port (5); a driving device is connected between the ends of the main rotating shaft (6) and the secondary rotating shaft (7), and a glue roller sleeve (8) is sleeved on the main rotating shaft (6) and the secondary rotating shaft (7); an annular cavity (9) is arranged in the middle of each glue roller sleeve (8), and an electric heating element is arranged in the annular cavity (9).

2. The gluing device for reflective fabric with good gluing effect according to claim 1 is characterized by: A heat insulating member (10) is bonded to the inner bottom surface of the annular cavity (9).

3. The gluing device for reflective fabric with good gluing effect according to claim 1 is characterized in that: The scraping device comprises a scraping frame (11), on which two symmetrically distributed ball screws (12) are arranged; a servo motor (13) is installed at the end of each ball screw (12), and a moving seat is slidably installed on each ball screw (12); a support rod (14) is arranged between the two moving seats, and a scraping member (15) is arranged on the bottom surface of the support rod (14).

4. The gluing device for reflective fabric with good gluing effect according to claim 3 is characterized in that: Blocking pieces (16) are installed at both ends of the scraping piece (15), and a suction pipe (17) is installed on the side of each blocking piece (16) facing the scraping piece (15); a suction pump is connected between the ends of the two suction pipes (17), and the two suction pipes (17) are communicated with the glue storage barrel (4).

5. The gluing device for reflective fabric with good gluing effect according to claim 1 is characterized in that: The feeding device comprises a feeding frame (18), on which a feeding roller (19) is arranged; a guide roller (20) is arranged on one side of the feeding roller (19), and a plurality of tensioning rollers (21) are arranged between the guide roller (20) and the feeding roller (19); retaining rings (22) are installed at both ends of the feeding roller (19) and the guide roller (20).

6. The gluing device for reflective fabric with good gluing effect according to claim 5 is characterized in that: The surface of the guide roller (20) is coated with an antistatic layer (23); and a dust removal roller (24) is arranged between the guide roller (20) and the tensioning roller (21).

7. The gluing device for reflective fabric with good gluing effect according to claim 1 is characterized by: The driving device comprises a driving motor (25) mounted on a main rotating shaft (6); a driving gear (26) located between the driving motor (25) and a glue roller sleeve (8) is arranged on one side of the driving motor (25); and a driven gear (27) meshingly connected with the driving gear (26) is arranged on the auxiliary rotating shaft (7).

8. The gluing device for reflective fabric with good gluing effect according to any one of claims 1 to 7, characterized in that: A limiting member (28) is sleeved between the two ends of all the material guide rollers (2).