Oil immersion device

Abstract

The utility model discloses an oil immersion device, which belongs to the technical field of automobile part processing, can simultaneously realize continuous oil immersion production of a plurality of groups of gears and the like, avoids the conditions of low gear oil immersion production efficiency and the like caused by pause in the gear oil immersion process as much as possible, can realize continuous oil immersion production of parts, and improves the overall working efficiency. The oil immersion device comprises an oil immersion tank, mounting plates are symmetrically mounted at the two ends of the oil immersion tank, a containing cavity is formed in the oil immersion tank, a plurality of conveying shafts are mounted in the containing cavity, conveying belts are mounted on the conveying shafts in a sleeving mode, and pressing wheels assisting in pushing and pressing of the edges of the conveying belts are mounted on the outer edge of the interior of the oil immersion tank. A mounting plate is mounted on the conveying belt, a conveying motor for assisting the conveying shaft to rotate is mounted on the mounting plate, the two ends of the whole conveying belt are high, the middle of the whole conveying belt is low, a plurality of protruding plates are mounted on the outer side edge of the conveying belt, and the protruding plates are arranged on the conveying belt at equal intervals.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts processing, and particularly relates to an oil immersion device. Background Art

[0002] A variety of cast parts are often used in automobile production and assembly. In order to prevent the castings from rusting, operators need to perform anti-rust treatment on the castings. The most common anti-rust treatment measure is to put the castings into an oil pool for a period of time to ensure that the anti-rust oil covers the surface of the castings, that is, the oil immersion process. During the gear processing process, the gears need to be treated with oil immersion.

[0003] The existing oil immersion device, when performing oil immersion processing on gears, places the gears in a hollow container, and then puts the container and the gears into an oil pool for immersion. After immersion for a certain period of time, the staff lifts the container and takes out the gears, completing the oil immersion process. The overall operation is relatively cumbersome and cannot achieve continuous oil immersion production of parts. It takes a long time to immerse the gears in oil and place the gears, which affects the overall progress of the oil immersion work. Therefore, an oil immersion device is needed to assist in solving this problem. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an oil immersion device, which can realize the continuous oil immersion production of multiple groups of gears at the same time, and try to avoid pauses in the process of gear oil immersion, which causes low gear oil immersion production efficiency, etc., and can realize the continuous oil immersion production of parts and components, thereby improving overall work efficiency.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides such an oil immersion device, which includes an oil immersion box, mounting plates are symmetrically installed at both ends of the oil immersion box, a receiving cavity is opened inside the oil immersion box, a plurality of conveying shafts are installed inside the receiving cavity, a conveying belt is sleeved and installed on the conveying shaft, a pressing wheel for assisting the edge of the conveying belt to push and press is installed at the outer edge of the inner part of the oil immersion box, a conveying motor for assisting the rotation of the conveying shaft is installed on the mounting plate, the conveying belt as a whole has high ends and low middle, a protruding plate is installed on the outer side of the conveying belt, and a plurality of the protruding plates are provided, and the plurality of the protruding plates are equidistantly arranged on the conveying belt;

[0008] An oil guide pipe is installed inside the oil immersion box, and one end of the mounting plate is symmetrically provided with a plug-in groove, a plug-in plate is plug-in installed at the plug-in groove, a receiving plate is fixed at the top of the plug-in plate, a receiving tube is equidistantly installed at the top of the receiving plate, and a placement cavity for placing gears is opened inside the receiving tube.

[0009] Furthermore, a positioning cavity is provided inside the plug board, a positioning component is installed in the positioning cavity, positioning holes are symmetrically provided at both ends of the plug slot, and the positioning component cooperates with the positioning holes for positioning.

[0010] Furthermore, the positioning assembly includes a groove wheel rotatably arranged at the center of the positioning cavity, a connecting belt is wound on the groove wheel, sliding cavities are opened at both ends of the plug-in board, a positioning pin is slidably arranged in the sliding cavity, the positioning pin cooperates with the positioning hole for positioning, an ejection spring for assisting the positioning pin in pushing is installed in the sliding cavity, one end of the connecting belt away from the groove wheel is fixed to the positioning pin, a knob is installed on one side of the groove wheel, and the knob extends out of the plug-in board.

[0011] Furthermore, a plurality of the oil guiding pipes are provided, and the plurality of the oil guiding pipes are equidistantly arranged inside the oil immersion tank, and an inclined plate is obliquely installed on one of the mounting plates that is not installed on the receiving plate.

[0012] Furthermore, a vibration component for assisting in vibration cleaning of the conveyor belt is installed at the middle section of the mounting plate of the inclined plate, the vibration component includes a vibration plate attached to the inner side plate of the conveyor belt, a vibration motor is installed on the vibration plate, a pushing component is installed at the middle section of the vibration plate, and the end of the pushing component away from the vibration plate is installed on the mounting plate through a mounting rod.

[0013] Furthermore, the pushing assembly includes a mounting tube installed on the mounting rod, a cavity is opened inside the mounting tube, a pushing rod is slidably arranged in the cavity, the pushing rod is hingedly installed at the top of the vibration plate, and an ejection spring is installed in the cavity to assist the pushing rod in pushing.

[0014] Furthermore, leveling knobs are threadedly installed at the four corners of the bottom of the oil immersion tank, and an observation cavity is opened in the middle section of the oil immersion tank, and an observation window is installed in the observation cavity.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model can place the gear stack on the receiving tube during operation by cooperating with the provided conveying shaft, pressure wheel, conveying belt, protruding plate and receiving tube, and the conveying motor drives the conveying shaft to rotate as a whole, and drives the conveying belt to rotate as a whole during the rotation of the conveying shaft, and when the protruding plate on the conveying belt passes under the receiving tube, the protruding plate slides on the bottom of the receiving tube under the action of gravity, thereby driving the gear to move as a whole, and making the gear be located between the two protruding plates, so as to realize stable conveying of the gears in turn, and perform oil immersion treatment on the gears, and after the oil immersion is completed, the gears are lifted as a whole along with the conveying belt, so as to collect the subsequent gears as a whole, and can realize continuous oil immersion production of multiple sets of gears at the same time, and try to avoid the situation that the gear oil immersion production efficiency is low due to pauses during the gear oil immersion process, so as to realize continuous oil immersion production of parts and components, and improve the overall work efficiency;

[0018] The utility model cooperates with the arranged positioning holes and the positioning components, so that when the knob is turned, the groove wheel is driven to rotate as a whole, and in the process of the groove wheel rotating, the connecting belt is driven to be wound in the groove wheel as a whole, the positioning pin is driven to be pulled, and in the process of the positioning pin being pulled, the push-out spring is driven to be compressed, and the positioning pin is inserted and installed in the positioning hole, thereby completing the overall positioning processing of the receiving tube, and can effectively determine the overall height of the receiving plate and the overall size of the receiving tube according to the thickness and diameter of the gear before work, so as to ensure the smooth progress of subsequent work.

[0019] The utility model sets a vibration component, which starts the vibration motor after the gear reaches the specified position. The vibration motor drives the vibration plate to vibrate as a whole, and then drives the conveyor belt to vibrate as a whole, and then vibrates the gears placed thereon, so as to achieve the overall rapid infiltration of liquid on the gears. After the gears are immersed in oil, the auxiliary vibration method can be used to achieve the rapid infiltration of oil on the parts, and try to avoid the situation where too much oil sticks to the parts during collection, which requires excessive subsequent cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 3 It is a longitudinal sectional view of the plug board of the utility model;

[0024] Figure 4 It is a longitudinal sectional view of the oil immersion tank of the utility model;

[0025] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0026] The marks in the attached drawings are: 1. oil immersion box; 2. mounting plate; 201. plug-in slot; 202. positioning hole; 3. conveying shaft; 4. pressing wheel; 5. conveying motor; 6. conveying belt; 7. protruding plate; 8. inclined plate; 9. oil guide pipe; 10. receiving plate; 101. plug-in plate; 11. receiving cylinder; 12. positioning assembly; 121. groove wheel; 13. connecting belt; 14. ejection spring; 15. positioning pin; 16. vibration assembly; 17. vibration plate; 18. vibration motor; 19. pushing assembly; 20. mounting cylinder; 2001. mounting rod; 21. ejection spring; 22. pushing rod; 23. observation window; 24. leveling knob. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] This specific embodiment is an oil immersion device, such as Figure 1 , Figure 2 and Figure 3As shown, the oil immersion device includes an oil immersion box 1, mounting plates 2 are symmetrically installed at both ends of the oil immersion box 1, a receiving cavity is opened inside the oil immersion box 1, an oil guide pipe 9 is installed inside the oil immersion box 1, a plurality of oil guide pipes 9 are provided, and the plurality of oil guide pipes 9 are equidistantly arranged inside the oil immersion box 1, an inclined plate 8 is obliquely installed on a mounting plate 2 not installed on the receiving plate 10, a plurality of conveying shafts 3 are installed inside the receiving cavity, a conveying belt 6 is sleeved and installed on the conveying shaft 3, a pressing wheel 4 for pushing and pressing the edge of the auxiliary conveying belt 6 is installed at the outer edge of the inner part of the oil immersion box 1, and a pressing wheel 4 is installed to push and press the edge of the auxiliary conveying belt 6. A conveying motor 5 for assisting the rotation of the conveying shaft 3 is installed on the mounting plate 2. The conveying belt 6 as a whole has high ends and low middle. A protruding plate 7 is installed on the outer side of the conveying belt 6. There are several protruding plates 7, and the several protruding plates 7 are equidistantly arranged on the conveying belt 6. One end of a mounting plate 2 is symmetrically provided with a plug-in groove 201, and a plug-in plate 101 is plug-in installed at the plug-in groove 201. A receiving plate 10 is fixed at the top of the plug-in plate 101, and receiving tubes 11 are equidistantly installed at the top of the receiving plate 10. A placement cavity for placing gears is provided inside the receiving tube 11.

[0029] Through the cooperation among the provided conveying shaft 3, pressure wheel 4, conveying belt 6, protruding plate 7 and receiving tube 11, the gear stack can be placed on the receiving tube 11 during operation, and the conveying motor 5 drives the conveying shaft 3 to rotate as a whole, and drives the conveying belt 6 to rotate as a whole during the rotation of the conveying shaft 3. When the protruding plate 7 on the conveying belt 6 passes under the receiving tube 11, the protruding plate 7 slides on the bottom of the receiving plate 10 under the action of gravity, thereby driving the gear to move as a whole, and making the gear located between the two protruding plates 7, so as to realize the stable conveying of the gear in turn, and perform oil immersion treatment on the gear. After the oil immersion is completed, the gear is lifted as a whole along with the conveying belt 6, so as to collect the subsequent gears as a whole, and can realize the continuous oil immersion production of multiple sets of gears at the same time, and try to avoid the situation that the gear oil immersion production efficiency is low due to pauses during the gear oil immersion process, so as to realize the continuous oil immersion production of parts and components and improve the overall work efficiency.

[0030] A positioning cavity is provided inside the above-mentioned plug board 101, and a positioning assembly 12 is installed in the positioning cavity. Positioning holes 202 are symmetrically provided at both ends of the plug-in slot 201, and the positioning assembly 12 cooperates with the positioning hole 202 for positioning. The positioning assembly 12 includes a groove wheel 121 rotatably arranged at the center of the positioning cavity, and a connecting belt 13 is wound and installed on the groove wheel 121. Both ends of the plug board 101 have sliding cavities, and a positioning pin 15 is slidably provided in the sliding cavity. The positioning pin 15 cooperates with the positioning hole 202 for positioning. A push-out spring 14 is installed in the sliding cavity to assist the positioning pin 15 in pushing. One end of the connecting belt 13 away from the groove wheel 121 is fixed on the positioning pin 15, and a knob is installed on one side of the groove wheel 121, and the knob extends out of the plug board 101.

[0031] Through the cooperation between the set positioning hole 202 and the positioning component 12, when the knob is rotated, the groove wheel 121 is driven to rotate as a whole. During the rotation of the groove wheel 121, the connecting belt 13 is driven to be wound in the groove wheel 121 as a whole, driving the positioning pin 15 to be pulled, and in the process of the positioning pin 15 being pulled, the ejection spring 14 is compressed, and the positioning pin 15 is inserted and installed in the positioning hole 202, thereby completing the overall positioning processing of the receiving tube 11. Before work, the overall height of the receiving plate 10 and the overall size of the receiving tube 11 can be effectively determined according to the thickness and diameter of the gear, etc., to ensure the smooth progress of subsequent work.

[0032] The four corners of the bottom of the oil immersion tank 1 are all threaded with leveling knobs 24. Through the set leveling knobs 24, the overall levelness of the oil immersion tank 1 can be effectively determined during work to ensure smooth progress of subsequent work. An observation cavity is opened in the middle section of the oil immersion tank 1, and an observation window 23 is installed in the observation cavity. Through the set observation window 23, the height of the oil inside the oil immersion tank 1 can be effectively determined during work.

[0033] Reference Figure 1 , Figure 4 and Figure 5 As shown, a vibration assembly 16 for assisting the vibration cleaning of the conveyor belt 6 is installed at the middle section of the mounting plate 2 installed on the inclined plate 8. The vibration assembly 16 includes a vibration plate 17 attached to the inner side plate of the conveyor belt 6, and a vibration motor 18 is installed on the vibration plate 17. A pushing assembly 19 is installed at the middle section of the vibration plate 17. The end of the pushing assembly 19 away from the vibration plate 17 is installed on the mounting plate 2 through a mounting rod 2001. The pushing assembly 19 includes a mounting cylinder 20 installed on the mounting rod 2001. A cavity is opened inside the mounting cylinder 20, and a pushing rod 22 is slidably arranged in the cavity. The pushing rod 22 is hingedly installed at the top of the vibration plate 17, and an ejection spring 21 pushed by the auxiliary pushing rod 22 is installed in the cavity.

[0034] By setting the vibration component 16, after the gear reaches the specified position, the vibration motor 18 is started, and the vibration motor 18 drives the vibration plate 17 to vibrate as a whole, and then drives the conveyor belt 6 to vibrate as a whole, and then vibrates the gear placed thereon, so as to achieve the overall rapid infiltration of the liquid on the gear. After the gear is immersed in oil, the rapid infiltration of the oil on the parts can be achieved by auxiliary vibration, and the situation that more oil sticks to the parts during collection and requires excessive subsequent cleaning can be avoided as much as possible.

[0035] Working principle:

[0036] When the gear needs to be placed, the plug-in plate 101 is snap-fitted into the plug-in slot 201, and the knob is turned. When the knob is turned, the groove wheel 121 is driven to rotate as a whole. During the rotation of the groove wheel 121, the connecting belt 13 is driven to be wound around the groove wheel 121 as a whole, driving the positioning pin 15 to be pulled, and in the process of the positioning pin 15 being pulled, the ejection spring 14 is compressed, and the positioning pin 15 is plugged and installed in the positioning hole 202, thereby completing the overall positioning processing of the receiving tube 11.

[0037] During operation, the gears are stacked and placed on the receiving tube 11. During operation, the oil is poured into the oil immersion box 1 through the oil guide pipe 9, and the conveying motor 5 is started. The conveying motor 5 drives the conveying shaft 3 to rotate as a whole, and drives the conveying belt 6 to rotate as a whole during the rotation of the conveying shaft 3. When the protruding plate 7 on the conveying belt 6 passes under the receiving tube 11, the protruding plate 7 slides on the bottom of the receiving plate 10 under the action of gravity, thereby driving the gear to move as a whole, and making the gear located between the two protruding plates 7, so as to realize the stable transportation of the gears in turn, and immerse the gears in oil. After the oil immersion is completed, the gears are lifted as a whole along with the conveying belt 6. After the gears reach the specified position, the vibration motor 18 is started, and the vibration motor 18 drives the vibration plate 17 to vibrate as a whole, thereby driving the conveying belt 6 to vibrate as a whole, and then vibrating the gears placed thereon, thereby realizing the overall rapid infiltration of the liquid on the gears.

[0038] All technical features in this embodiment can be freely combined according to actual needs.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An oil immersion device, comprising an oil immersion box (1), with mounting plates (2) symmetrically mounted at both ends of the oil immersion box (1), characterized in that: The oil immersion box (1) has an accommodating chamber inside, a plurality of conveying shafts (3) are installed inside the accommodating chamber, a conveying belt (6) is sleeved and installed on the conveying shaft (3), a pressing wheel (4) is installed at the outer edge of the oil immersion box (1) to assist the edge of the conveying belt (6) in pushing and pressing, a conveying motor (5) is installed on the mounting plate (2) to assist the conveying shaft (3) in rotating, the conveying belt (6) is generally high at both ends and low in the middle, a protruding plate (7) is installed on the outer side of the conveying belt (6), a plurality of the protruding plates (7) are provided, and the plurality of the protruding plates (7) are equidistantly arranged on the conveying belt (6); An oil guide pipe (9) is installed inside the oil immersion box (1), and a plug-in slot (201) is symmetrically provided at one end of the mounting plate (2). A plug-in plate (101) is plugged and installed at the plug-in slot (201), a receiving plate (10) is fixed at the top of the plug-in plate (101), and receiving tubes (11) are equidistantly installed at the top of the receiving plate (10), and a placement cavity for placing a gear is provided inside the receiving tube (11).

2. An oil immersion device according to claim 1, characterized in that: A positioning cavity is provided inside the plug board (101), a positioning assembly (12) is installed in the positioning cavity, positioning holes (202) are symmetrically provided at both ends of the plug slot (201), and the positioning assembly (12) cooperates with the positioning holes (202) for positioning.

3. An oil immersion device according to claim 2, characterized in that: The positioning assembly (12) comprises a groove wheel (121) rotatably arranged at the center of the positioning cavity, a connecting belt (13) is wound and installed on the groove wheel (121), both ends of the plug board (101) are provided with sliding cavities, a positioning pin (15) is slidably arranged in the sliding cavity, the positioning pin (15) cooperates with the positioning hole (202) for positioning, a push-out spring (14) is installed in the sliding cavity to assist the positioning pin (15) in pushing, one end of the connecting belt (13) away from the groove wheel (121) is fixed to the positioning pin (15), and a knob is installed on one side of the groove wheel (121), and the knob extends out of the plug board (101).

4. The oil immersion device according to claim 1, characterized in that: A plurality of the oil guide pipes (9) are provided, and the plurality of the oil guide pipes (9) are arranged at equal intervals inside the oil immersion tank (1). An inclined plate (8) is obliquely installed on one of the mounting plates (2) that is not installed on the receiving plate (10).

5. An oil immersion device according to claim 4, characterized in that: A vibration assembly (16) for assisting the vibration cleaning of the conveyor belt (6) is installed at the middle section of the mounting plate (2) mounted on the inclined plate (8), the vibration assembly (16) comprising a vibration plate (17) attached to the inner side plate of the conveyor belt (6), a vibration motor (18) mounted on the vibration plate (17), a pushing assembly (19) installed at the middle section of the vibration plate (17), and an end of the pushing assembly (19) away from the vibration plate (17) is mounted on the mounting plate (2) via a mounting rod (2001).

6. An oil immersion device according to claim 5, characterized in that: The pushing assembly (19) comprises a mounting tube (20) mounted on a mounting rod (2001), a cavity being provided inside the mounting tube (20), a pushing rod (22) being slidably arranged in the cavity, the pushing rod (22) being hingedly mounted at the top of the vibration plate (17), and an ejection spring (21) being installed in the cavity to assist the pushing rod (22) in pushing.

7. The oil immersion device according to claim 1, characterized in that: Leveling knobs (24) are threadedly mounted at the four corners of the bottom of the oil immersion box (1), and an observation cavity is provided in the middle section of the oil immersion box (1), in which an observation window (23) is installed.

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