Oil immersion pool suitable for asphalt waterproof coiled material production
By designing an oil immersion tank system with a lifting frame and a blowing mechanism, the problems of impurity and impurity contamination in the prior art are solved, and the efficient and clean oil immersion process of tire materials is achieved.
Patent Information
- Application Number
- CN202421257296.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The oil-immersion tank used for the production of existing asphalt waterproof coils are prone to oil impermeability and impurity contamination during the oil immersion process, which affects the oil-immersion cleanliness of the tire material.
An oil immersion tank system including an oil immersion tank body, a liftable lifting frame, an upper guide roller, a pick-out roller and a lower guide roller are designed, and an air blowing mechanism is provided on the lifting frame to prevent impurities from falling into the oil immersion tank through the airflow.
It is achieved to control the oil immersion speed during the oil immersion process, observe the oil immersion effect, and prevent impurities from contamination through airflow to ensure the cleanliness of the oil immersion of the tire material.
Smart Images
Figure CN222678560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil immersion tanks, in particular to an oil immersion tank suitable for the production of asphalt waterproofing coiled materials. Background Art
[0002] Asphalt waterproofing membrane refers to a roll of material made of asphalt material, base material and anti-sticking material on the surface, also known as felt. It is often used in post-type waterproofing layers [1]. Asphalt waterproofing membrane refers to base material and non-base material. Any roll material made of base materials such as thick paper or glass fiber cloth, asbestos cloth, cotton and linen fabrics impregnated with petroleum asphalt is called base material; the roll material made by mixing asbestos, rubber powder, etc. into asphalt materials and rolling them is called roller-pressed membrane, i.e. non-base membrane. Asphalt waterproofing membrane has low cost, low tensile strength and elongation, poor temperature stability, easy to flow at high temperature, and easy to crack at low temperature; it has poor aging resistance and short service life, and is a low-grade waterproofing membrane. For tire membrane, during the production process, the tire material needs to be immersed in petroleum asphalt. The oil immersion pool used in the production of existing asphalt waterproofing membranes immerses the tire material in oil at one time during the oil immersion process. If the oil immersion speed is too fast, it is easy for the oil to not penetrate. At the same time, during the oil immersion process, other impurities are easy to fall into the oil immersion pool, which is easy to pollute the oil immersion pool. As the tire material is immersed in oil, impurities are easy to adhere to the tire material. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides an oil immersion pool suitable for the production of asphalt waterproofing membranes, which is convenient for performing two oil immersions and observing the effect of the first oil immersion between the two oil immersions, thereby conveniently ensuring the oil immersion effect while controlling the oil immersion speed. At the same time, it is convenient to blow air out from the top of the oil immersion pool body during oil immersion to prevent impurities from falling into the oil immersion pool body, thereby ensuring the oil immersion cleanliness of the tire material.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil immersion pool suitable for the production of asphalt waterproofing membranes, comprising an oil immersion pool body, a lifting frame that can perform lifting and lowering movements and slides horizontally on the oil immersion pool body, upper guide rollers are arranged on both sides of the lifting frame, and a picking roller is arranged between the two upper guide rollers, and lower guide rollers that are lower than the lifting frame are arranged between the picking roller and the upper guide rollers on both sides, the upper guide rollers, the picking rollers and the lower guide rollers are all rotatably connected to the lifting frame, and also include an air blowing mechanism arranged on the lifting frame, the air blowing mechanism includes four air blowing pipes that are circumferentially covered with air blowing ports, two of which are respectively located directly above the two lower guide rollers, and the other two air blowing pipes are respectively located between the connected upper guide rollers and the lower guide rollers on both sides, and the four air blowing pipes are in a horizontal plane.
[0007] Preferably, the blowing mechanism also includes an air supply fan and a filter box fixedly mounted on the lifting frame, the input end of the air supply fan is fixedly connected to the filter box, and a filter plate facing outward is provided on the filter box, the output end of the air supply fan is fixedly connected to the gas pipeline network, and the four air blowing pipes are all fixedly connected to the gas pipeline network.
[0008] Preferably, a flow guide cover is provided at the bottom of each of the air blowing pipes, and each of the flow guide covers is fixedly connected to the lifting frame.
[0009] Preferably, both sides of the oil immersion pool body are fixedly connected with slide rails, and the two slide rails are slidably matched with slide bars, and a slide frame slidably matched with the oil immersion pool body is fixedly connected between the two slide bars, and two lifting drive cylinders are fixedly installed on the two slide bars, and the top output ends of the four lifting drive cylinders are fixedly connected to the bottom of the lifting frame.
[0010] Preferably, two auxiliary rollers are further included, and the two auxiliary rollers are respectively arranged at positions above the two blowing pipes and lower than the height of the upper guide roller, and the two auxiliary rollers are both rotatably connected to the lifting frame.
[0011] Preferably, a heating mechanism is provided at the inner bottom of the oil immersion pool body, and the heating mechanism comprises a plurality of heating rods.
[0012] Preferably, a plurality of universal wheels are fixedly mounted on the bottom of the oil immersion tank body.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides an oil immersion pool suitable for the production of asphalt waterproofing membranes, which has the following beneficial effects:
[0015] The oil immersion pool is suitable for the production of asphalt waterproofing membranes. Through two upper guide rollers, two lower guide rollers and a pick-out roller, the tire material can be easily passed over the upper guide roller on one side, then passed over the bottom of the lower guide roller on the same side, then passed over the top of the pick-out roller, then passed over the bottom of the lower guide roller on the other side, and passed out from the other upper guide roller. The lifting frame can move horizontally and lift on the oil immersion pool body, so that the tire material wound on the upper guide roller, the pick-out roller and the lower guide roller can be easily driven to be immersed in the oil immersion pool body, so that the pick-out roller is kept at a position above the oil immersion pool body, and oil is immersed at the positions of the two lower guide rollers, which is convenient for the first oil immersion effect at the pick-out roller. It is observed that by setting up the blowing mechanism, when the tire material is immersed in oil, multiple blowing pipes are allowed to enter the oil in the oil immersion tank body, so that the gas is discharged from the liquid surface, so that there is an upward airflow in the oil immersion tank body, which prevents impurities from falling into the oil immersion tank body, and makes the four blowing pipes in a horizontal plane to ensure the uniformity of gas outlet. The oil immersion tank is suitable for the production of asphalt waterproof membrane, which is convenient for two oil immersions and convenient for observing the effect of the first oil immersion between the two oil immersions, so as to control the oil immersion speed while ensuring the oil immersion effect, and at the same time, it is convenient to blow air out from the top of the oil immersion tank body during oil immersion to prevent impurities from falling into the oil immersion tank body and ensure the cleanliness of the tire material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model without the oil immersion pool body and the sliding frame;
[0018] Figure 3 This is a schematic diagram of the exploded structure of the air blowing pipe, air guide cover, air blower and filter box of the utility model;
[0019] Figure 4 It is a schematic structural diagram of the utility model from another perspective.
[0020] Markings in the attached drawings: 1. Oil immersion tank body; 2. Sliding frame; 3. Lifting frame; 4. Upper guide roller; 5. Picking roller; 6. Lower guide roller; 7. Air blowing pipe; 8. Air guide cover; 9. Blower; 10. Filter box; 11. Filter plate; 12. Auxiliary roller; 13. Heating rod; 14. Slide rail; 15. Slide bar; 16. Lifting drive cylinder; 17. Push-pull rod; 18. Universal wheel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example:
[0023] See also Figure 1-4 , an oil immersion pool suitable for the production of asphalt waterproofing membrane, including an oil immersion pool body 1, a lifting frame 3 that can perform lifting and lowering movements is horizontally slid on the oil immersion pool body 1, upper guide rollers 4 are arranged on both sides of the lifting frame 3, and a picking roller 5 is arranged between the two upper guide rollers 4, and lower guide rollers 6 that are lower than the lifting frame 3 are arranged between the picking roller 5 and the upper guide rollers 4 on both sides, and the upper guide rollers 4, the picking rollers 5 and the lower guide rollers 6 are all rotatably connected to the lifting frame 3, and also include a blowing mechanism arranged on the lifting frame 3, the blowing mechanism includes four blowing pipes 7 with blowing ports distributed around the circumference, two of which are respectively located directly above the two lower guide rollers 6, and the other two blowing pipes 7 are respectively located between the connected upper guide rollers 4 and the lower guide rollers 6 on both sides, and the four blowing pipes 7 are in a horizontal plane.
[0024] Specifically, the blowing mechanism also includes an air blower 9 and a filter box 10 fixedly mounted on the lifting frame 3. The input end of the air blower 9 is fixedly connected to the filter box 10, and the filter box 10 is provided with a filter plate 11 facing outward, and the output end of the air blower 9 is fixedly connected to the gas pipeline network. The four air blowing pipes 7 are all fixedly connected to the gas pipeline network. Starting the air blower 9 facilitates sending the air filtered by the filter box 10 into the gas pipeline network, and then exhausts the air through the four air blowing pipes 7, so that there is an outward airflow in the oil immersion pool body 1 to prevent other impurities from entering the oil immersion pool body 1.
[0025] Specifically, a deflector 8 is provided at the bottom of each blowing pipe 7, and each deflector 8 is fixedly connected to the lifting frame 3. By providing the deflector 8, it is convenient to block the gas blown to the bottom of the oil immersion pool body 1, so that it turns to flow upward, so that it can quickly reach the oil liquid level in the oil immersion pool body 1, thereby improving the blowing efficiency.
[0026] Specifically, slide rails 14 are fixedly connected to both sides of the oil immersion pool body 1, and slide bars 15 are slidably matched on the two slide rails 14. A slide frame 2 that slides with the oil immersion pool body 1 is fixedly connected between the two slide bars 15. Two lifting drive cylinders 16 are fixedly installed on the two slide bars 15. The top output ends of the four lifting drive cylinders 16 are fixedly connected to the bottom of the lifting frame 3. Through the cooperation of the slide frame 2, the slide rails 14 and the lifting drive cylinders 16, it is convenient to drive the slide frame 2 and the lifting frame 3 to slide horizontally out of the oil immersion pool body 1. Through the setting of the four lifting drive cylinders 16, the lifting frame 3 can be lifted and lowered. Furthermore, a push-pull rod 17 is fixedly connected to the position between the two slide bars 15. Through the push-pull rod 17, it is convenient to pull the slide frame 2 horizontally out from above the oil immersion pool body 1.
[0027] Specifically, it also includes two auxiliary rollers 12, and the two auxiliary rollers 12 are respectively arranged at positions above the two blowing pipes 7 and lower than the height of the upper guide roller 4. The two auxiliary rollers 12 are rotatably connected to the lifting frame 3. By setting up two auxiliary rollers 12, it is convenient to guide the tire material to avoid the tire material from falling too deep, resulting in direct contact between the tire material and the lifting frame 3.
[0028] Specifically, a heating mechanism is provided at the inner bottom of the oil immersion pool body 1, and the heating mechanism includes a plurality of heating rods 13. The plurality of heating rods 13 are used to heat the oil in the oil immersion pool body 1 to maintain a certain temperature and a certain viscosity.
[0029] Specifically, a plurality of universal wheels 18 are fixedly mounted on the bottom of the oil immersion pool body 1 , and the plurality of universal wheels 18 facilitate the movement of the oil immersion pool body 1 .
[0030] When in use, the lifting frame 3 is slid out horizontally from above the oil immersion pool body 1, and then the tire material is passed over the upper guide roller 4 on one side, and then passed over the bottom of the lower guide roller 6 on the same side, and then passed over the top of the picking roller 5, and then passed over the bottom of the lower guide roller 6 on the other side, and passed out from the upper guide roller 4 on the other side, and then the lifting frame 3 is pushed back horizontally to the position just above the oil immersion pool body 1, and then the lifting frame 3 is lowered to make the two lower guide rollers 6 and the four air blowing pipes 7 immersed in the oil in the oil immersion pool body 1, and then the tire material is pulled from one side to make the tire The material is immersed in oil twice, and the effect of the first oil immersion is observed at the picking roller 5. If the oil immersion effect is not good, the oil immersion speed of the tire material can be slowed down. During oil immersion, multiple air blowing pipes 7 enter the oil in the oil immersion pool body 1, so that the gas is discharged from the liquid surface, so that there is an upward airflow in the oil immersion pool body 1, which prevents impurities from falling into the oil immersion pool body 1. If the tire material is immersed in oil, the lifting frame 3 can be lifted to a height where the lower guide roller 6 is higher than the height of the oil immersion pool body 1, and then the lifting frame 3 is pulled out to continue winding the tire material to be immersed in oil, and the above operation can be repeated.
[0031] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when a certain feature, structure or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments, whether explicitly or not explicitly described.
[0032] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0033] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0034] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An oil immersion tank for use in the production of asphalt waterproofing membranes, comprising an oil immersion tank body (1), characterized in that: A lifting frame (3) is horizontally slidably disposed on the oil immersion pool body (1) and capable of lifting and lowering movements. Upper guide rollers (4) are disposed on both sides of the lifting frame (3), and a pick-out roller (5) is disposed between the two upper guide rollers (4). Lower guide rollers (6) lower than the lifting frame (3) are disposed between the pick-out roller (5) and the upper guide rollers (4) on both sides. The upper guide roller (4), the pick-out roller (5) and the lower guide roller (6) are all rotatably connected to the lifting frame (3). The lifting frame (3) also includes an air blowing mechanism disposed on the lifting frame (3). The air blowing mechanism includes four air blowing pipes (7) with air blowing ports distributed all around the lifting frame, wherein two air blowing pipes (7) are respectively located directly above the two lower guide rollers (6), and the other two air blowing pipes (7) are respectively located between the connected upper guide rollers (4) and the lower guide rollers (6) on both sides, and the four air blowing pipes (7) are located on a horizontal plane.
2. The oil immersion tank for producing asphalt waterproofing membrane according to claim 1, characterized in that: The air blowing mechanism also includes an air blower (9) and a filter box (10) fixedly mounted on the lifting frame (3); the input end of the air blower (9) is fixedly connected to the filter box (10), and the filter box (10) is provided with a filter plate (11) facing outward; the output end of the air blower (9) is fixedly connected to an air supply network, and the four air blowing pipes (7) are all fixedly connected to the air supply network.
3. The oil immersion tank for producing asphalt waterproofing membrane according to claim 2 is characterized in that: A flow guide cover (8) is provided at the bottom of each of the air blowing pipes (7), and each of the flow guide covers (8) is fixedly connected to the lifting frame (3).
4. The oil immersion tank for producing asphalt waterproofing membrane according to claim 3 is characterized by: Both sides of the oil immersion pool body (1) are fixedly connected with slide rails (14), and slide bars (15) are slidably matched on the two slide rails (14). A slide frame (2) slidably matched with the oil immersion pool body (1) is fixedly connected between the two slide bars (15), and two lifting drive cylinders (16) are fixedly installed on the two slide bars (15), and the top output ends of the four lifting drive cylinders (16) are fixedly connected to the bottom of the lifting frame (3).
5. The oil immersion tank for producing asphalt waterproofing membrane according to claim 4 is characterized in that: It also comprises two auxiliary rollers (12), which are respectively arranged at positions above the two blowing pipes (7) and lower than the height of the upper guide roller (4), and the two auxiliary rollers (12) are both rotatably connected to the lifting frame (3).
6. The oil immersion tank for producing asphalt waterproofing membrane according to claim 5, characterized in that: The inner bottom of the oil immersion pool body (1) is provided with a heating mechanism, which comprises a plurality of heating rods (13).
7. The oil immersion tank for producing asphalt waterproofing membrane according to claim 6 is characterized by: A plurality of universal wheels (18) are fixedly mounted on the bottom of the oil immersion tank body (1).