Dispensing device of inductor
By designing the inductor dispensing device and using the drive and tilt mechanism to achieve automatic dispensing and unloading, the problem of relatively fixed and cumbersome operation during the inductor dispensing process is solved, and production efficiency and convenience are improved.
Patent Information
- Application Number
- CN202420769639.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing inductor dispensing process requires relatively fixed inductors, and small-sized inductors need to be processed in batches when dispensing, resulting in cumbersome and inconvenient operations.
A dispensing device for inductors is designed, including a dispensing machine, a placement mechanism, a drive mechanism and an inclination mechanism. By adhering the adhesive sheet to the plate body, the automatic positioning, movement and tilting of the inductor is achieved using the drive mechanism and the tilting mechanism, simplifying the dispensing and unloading process.
Automatic dispensing and unloading of inductors is realized, reducing the complexity and time of manual operation, and improving production efficiency and convenience.
Smart Images

Figure CN222678574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductor production, in particular to a glue dispensing device for an inductor. Background Art
[0002] The structure of an inductor is similar to that of a transformer, but it has only one winding with a coil wound around it. When producing inductors, most of them use a fully automatic glue dispensing machine to dispense glue inside the inductor, so that the glue wraps every inch of the wire of the inductor coil to form an insulation layer, which effectively improves the insulation performance of the inductor coil and avoids electrical failures caused by poor insulation. The coil can be fixed to the skeleton by glue, and the inside of the inductor can be filled with glue to improve the mechanical strength of the inductor coil. The existing fully automatic glue dispensing machine can move in multiple axes, so that the glue dispensing device can move freely and dispense glue accurately. However, when dispensing the existing inductors, the inductors need to be relatively fixed to avoid natural movement of the inductors. Some inductors are small in size, resulting in that during the dispensing process, most of the inductors with a large number of inductors are divided into the same batch, and then these inductors are evenly arranged and dispensed by the glue dispensing machine. After the glue dispensing machine is finished, the user needs to remove the inductors of the same batch one by one. The process is cumbersome and inconvenient. Utility Model Content
[0003] The purpose of the utility model is to provide a glue dispensing device for an inductor to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A glue dispensing device for an inductor comprises a glue dispensing machine, wherein the glue dispensing machine is equipped with a placing mechanism, and the placing mechanism is equipped with a driving mechanism and a tilting mechanism;
[0006] The placement mechanism includes a plate body, and a rubber plate is fixedly bonded to the top surface of the plate body, sliding holes are opened at one end of the two opposite sides of the plate body, and a cartridge is slidably sleeved inside the two sliding holes, and the adjacent ends of the two cartridges are fixedly connected with rebound springs, and one end of the two rebound springs is fixedly connected to one end inside the adjacent sliding holes, the two cartridges are movably connected to the driving mechanism, and a mounting frame is fixedly connected above the driving mechanism, and an inclined air duct is fixedly connected to the top surface of the mounting frame.
[0007] Furthermore, the driving mechanism includes a U-shaped plate, and two adjacent sides of the two arms of the U-shaped plate are rotatably connected to two transmission wheels, a transmission belt is rotatably sleeved between the outer sides of the two transmission wheels located on the same arm of the U-shaped plate, and one side of the two transmission belts is fixedly connected to a clamping rod, and the inner sides of the two clamping cylinders are movably clamped with the outer sides of the two clamping rods respectively.
[0008] Furthermore, one end of the two transmission wheel axles located at one end of the U-shaped plate passes through the adjacent U-shaped plate side walls and are fixedly sleeved with driven gears, a driving rod is rotatably connected between the two arms of the U-shaped plate, and both ends of the driving rod respectively pass through the two arms of the U-shaped plate, both ends of the driving rod are fixedly sleeved with driving gears, and the two driving gears are respectively meshed with two driven gears, one side of the U-shaped plate is fixedly connected to a driving box through a connecting frame, and a driving motor is arranged inside the driving box, and the motor shaft of the driving motor is fixedly connected to one end of the driving rod.
[0009] Further, the inner side walls of the two sliding holes are each provided with a guide groove, and adjacent ends of the two cartridges are both fixedly connected with a shifting plate, and one end of the two shifting plates passes through the adjacent guide grooves.
[0010] Furthermore, the tilting mechanism includes a U-shaped frame, and one end of the bottom surface of the U-shaped frame is rotatably connected to a rotating rod, the adjacent sides of the two arms of the U-shaped plate are fixedly connected to a frame, and both ends of the rotating rod are fixedly sleeved with sliders, the two sliders are respectively slidably engaged in the inside of the two frames, and one end of the two frames is fixedly connected to a return spring, one end of the two return springs is fixedly connected to one side of the adjacent slider, and a support plate is fixedly connected between the two sliders.
[0011] Furthermore, a counterweight block is arranged at the other end of the bottom surface of the plate body, and a pressure spring is fixedly connected to the top surface of the counterweight block, the top end of the pressure spring is fixedly connected to the bottom surface of the plate body, and the adjacent sides of the two arms of the U-shaped plate are fixedly connected to the limiting plate.
[0012] Preferably, two opposite sides of the counterweight block are rotatably connected with moving wheels.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The method is to adhere the rubber sheet to the plate body, and then toggle the two paddles to make the two cartridges slide, and then align the two cartridges with the two clamping rods. When the paddles are released, the two cartridges are naturally sleeved on the adjacent clamping rods by the adjacent rebound springs. Then, the inductor is manually adhered to the rubber sheet, and then the drive motor is started to drive the two transmission belts to rotate through the two driving gears and the driven gear, so that the two transmission belts drive the plate body to move through the clamping rods. After the plate body moves to the lowering of the glue dispensing device of the glue dispensing machine, the drive motor is turned off to make the glue dispensing machine perform the glue dispensing operation, and then the drive motor is continued to be started to drive the plate body to move. After the plate body is partially embedded between the two arms of the U-shaped frame, as one end of the plate body is driven to move upward by the two transmission belts, the plate body is naturally tilted, and then the fan is started to make the airflow blow the inductor adhered to the plate body to blow it off along the inclined plate body, thereby facilitating the automatic unloading of the glue dispensing machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the positional relationship among the driving mechanism, the tilting mechanism and the placing mechanism in the utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the driving mechanism and the placing mechanism in the utility model;
[0018] Figure 4 This is a schematic diagram of the tilting mechanism structure in the utility model;
[0019] Figure 5 It is a side view of the tilting mechanism in the utility model in use;
[0020] Figure 6 It is a schematic diagram of the structure of the counterweight block in the utility model.
[0021] In the figure: 100, glue dispenser; 200, placement mechanism; 210, plate; 211, glue plate; 212, sliding hole; 220, cartridge; 221, rebound spring; 230, counterweight; 231, moving wheel; 232, pressure spring; 300, driving mechanism; 310, U-shaped plate; 311, limit plate; 320, transmission wheel; 321, driven gear; 330, transmission belt; 331, clamping rod; 340, driving rod; 341, driving gear; 350, driving box; 400, tilting mechanism; 410, U-shaped frame; 420, rotating rod; 430, sliding block; 440, supporting plate; 450, frame; 451, return spring; 500, mounting frame; 510, air duct. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 6 In an embodiment of the utility model, a dispensing device for an inductor includes a dispensing machine 100, the dispensing machine 100 is equipped with a placing mechanism 200, and the placing mechanism 200 is equipped with a driving mechanism 300 and a tilting mechanism 400;
[0024] The placement mechanism 200 includes a plate body 210, and a rubber plate 211 is fixedly bonded to the top surface of the plate body 210, sliding holes 212 are opened at one end of the two opposite sides of the plate body 210, and a cartridge 220 is slidably sleeved inside the two sliding holes 212, and the adjacent ends of the two cartridges 220 are fixedly connected with rebound springs 221, and one end of the two rebound springs 221 is fixedly connected to one end inside the adjacent sliding hole 212, the two cartridges 220 are movably connected to the driving mechanism 300, and a mounting frame 500 is fixedly connected above the driving mechanism 300, and an inclined air duct 510 is fixedly connected to the top surface of the mounting frame 500.
[0025] Specifically, the adhesive sheet 211 is pasted onto the board 210, and then the user can adhere the inductor to the adhesive sheet 211 for positioning. There is adhesive on both sides of the adhesive sheet 211, wherein the adhesive on the adhesive sheet 211 facing upward and contacting the inductor can be recycled adhesive such as acrylic emulsion, and the adhesion firmness is relatively low. The glue used on common sticky notes is recycled adhesive such as acrylic emulsion. The adhesive on the adhesive sheet 211 facing downward and adhering to the board 210 can be pressure-sensitive adhesive. The adhesive used on common transparent tape is pressure-sensitive adhesive. Then the user manually adheres multiple inductors to the board 210 and arranges them at a certain distance, and then uses the driving mechanism 300 to drive the board 210 to move, so that the board 210 moves to the bottom of the glue dispensing device of the glue dispensing machine 100. After that, the automatic glue dispensing machine 100 automatically dispenses glue and seals each inductor. After the glue dispensing is completed, the user can start the driving mechanism 300 to move the plate body 210 to the tilting mechanism 400, and use the tilting mechanism 400 to tilt the plate body 210, and make the inductor adhered to the plate body 210 tilt synchronously, and then the user connects the high-power fan to the air duct 510 through the pipeline. After the plate body 210 is tilted by the tilting mechanism 400, the user can start the fan to blow air out from the air duct 510 to blow off the inductor adhered to the tilted plate body 210. The user can use baskets, boxes and other items to place them at the tilting mechanism 400 to receive the inductors, thereby facilitating the glue dispensing machine 100 to unload.
[0026] Embodiment 1
[0027] like Figure 2-3As shown, in this embodiment, the driving mechanism 300 includes a U-shaped plate 310, and two adjacent sides of the two arms of the U-shaped plate 310 are rotatably connected to two transmission wheels 320, and a transmission belt 330 is rotatably sleeved between the outer side walls of the two transmission wheels 320 located on the same arm of the U-shaped plate 310, and one side of the two transmission belts 330 is fixedly connected to a clamping rod 331, the inner side walls of the two clamping cylinders 220 are movably clamped with the outer side walls of the two clamping rods 331 respectively, one end of the wheel axle of the two transmission wheels 320 located at one end of the U-shaped plate 310 passes through the adjacent side walls of the U-shaped plate 310 and is fixedly sleeved with a driven gear 321, and the two sides of the U-shaped plate 310 are fixedly sleeved with a clamping rod 331. A driving rod 340 is rotatably connected between the arms, and two ends of the driving rod 340 respectively penetrate the two arms of the U-shaped plate 310, and driving gears 341 are fixedly sleeved at both ends of the driving rod 340, and the two driving gears 341 are respectively meshed with two driven gears 321, and a driving box 350 is fixedly connected to one side of the U-shaped plate 310 through a connecting frame, and a driving motor is arranged inside the driving box 350, and the motor shaft of the driving motor is fixedly connected to one end of the driving rod 340, and guide grooves are provided on the inner walls of the two sliding holes 212, and adjacent ends of the two cartridges 220 are fixedly connected with a shift plate, and one end of the two shift plates penetrates the adjacent guide grooves.
[0028] In this embodiment, the U-shaped plate 310 is placed on the workbench of the dispensing machine 100, and the two cartridges 220 can be retracted into the adjacent sliding holes 212 by bending the two dial plates, and then the two cartridges 220 are aligned with the two clamping rods 331, and then the dial plates are released, so that the two cartridges 220 are driven by the adjacent rebound springs 221 to be sleeved on the clamping rods 331, and then the driving motor is started to drive the driving rod 340 to rotate, so that the two driving gears 341 drive the two driven gears 321 to rotate, thereby driving the two transmission belts 330 to rotate synchronously, so that the two transmission belts 330 drive the plate body 210 to move through the clamping rods 331, and when the plate body 210 moves toward one end of the U-shaped plate 310, the plate body 210 is located between the two transmission belts 331. 30, and then turn off the drive motor to stop the plate body 210 from moving, and then the glue dispensing machine 100 dispenses glue. After the glue dispensing is completed, start the drive motor to drive the plate body 210 to move to one end of the U-shaped plate 310 to contact the tilting mechanism 400, and be driven to tilt by the tilting mechanism 400, and the inductor is blown off by the fan, and then the plate body 210 naturally moves to the other end of the U-shaped plate 310 with the two transmission belts 330. At this time, the plate body 210 is located above the two transmission belts 330, and then after the plate body 210 moves to the initial position, the inductor is re-adhered to the plate body 210 and the glue dispensing is repeated. When replacing the glue plate 211, the user can remove the plate body 210 from between the two transmission belts 330 by sliding the cartridge 220.
[0029] like Figure 4-5As shown, in this embodiment, the tilting mechanism 400 includes a U-shaped frame 410, and one end of the bottom surface of the U-shaped frame 410 is rotatably connected to a rotating rod 420, the adjacent sides of the two arms of the U-shaped plate 310 are fixedly connected to a frame 450, and both ends of the rotating rod 420 are fixedly sleeved with sliders 430, the two sliders 430 are respectively slidably engaged in the inside of the two frames 450, and one end of the two frames 450 is fixedly connected to a return spring 451, one end of the two return springs 451 is fixedly connected to one side of the adjacent slider 430, and a support plate 440 is fixedly connected between the two sliders 430.
[0030] In the specific implementation, at the initial position, one arm of the U-shaped frame 410 is supported by the support plate 440, and the two arms of the U-shaped frame 410 are kept parallel to the bottom surface of the U-shaped plate 310. When the plate body 210 is driven by the two transmission belts 330 to move to the U-shaped frame 410, the plate body 210 is naturally embedded between the two arms of the U-shaped frame 410, and then as the transmission belt 330 continues to move, the plate body 210 contacts the U-shaped frame 410 and the rotating rod 420 and slides along the two frames 450. When the plate body 210 moves to the two transmission belts When the plate 210 is at the bending point 330, one end of the plate 210 is driven to move upward, and at this time, the two arms of the U-shaped frame 410 still partially clamp one end of the plate 210, so that the other end of the plate 210 naturally tilts upward, making the plate 210 tilted. When the plate 210 moves toward the other end of the U-shaped plate 310, the plate 210 naturally separates from the U-shaped frame 410, so that the U-shaped frame 410 naturally falls due to the deadweight of the two arms and is supported by the supporting plate 440. At the same time, the two reset springs 451 drive the rotating rod 420 and the U-shaped frame 410 to reset.
[0031] Embodiment 2
[0032] On the basis of the first embodiment, the counterweight block 230 is provided to facilitate the resetting of the plate body 210 and always keep the rubber plate 211 facing upward.
[0033] like Figure 6 As shown, in this embodiment, a counterweight block 230 is provided at the other end of the bottom surface of the plate body 210, and a pressure spring 232 is fixedly connected to the top surface of the counterweight block 230, and the top end of the pressure spring 232 is fixedly connected to the bottom surface of the plate body 210, and the adjacent sides of the two arms of the U-shaped plate 310 are fixedly connected to the limiting plate 311, and the counterweight block 230 is rotatably connected to the moving wheels 231 on both opposite sides.
[0034] During specific implementation, when the plate body 210 completes its tilting and is driven by the two transmission belts 330 to move toward the other end of the U-shaped plate 310, the plate body 210 naturally drops at the other end due to the weight of the counterweight 230, keeping the rubber plate 211 facing upward, and when the plate body 210 is driven by the two transmission belts 330 to move toward one end of the U-shaped plate 310, the two side edges of the plate body 210 naturally move below the two limit plates 311, so that the plate body 210 is pressed down to maintain a parallel state with the bottom surface of the U-shaped plate 310, and the pressure spring 232 is compressed to make the plate body 210 close to the two limit plates 311, keeping the plate body 210 and the rubber plate 211 parallel to the inner bottom surface of the U-shaped plate 310, which is convenient for the dispensing machine 100 to perform dispensing operations, and the moving wheel 231 is used to facilitate the movement of the counterweight 230 on the inner bottom surface of the U-shaped plate 310.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A glue dispensing device for an inductor, comprising a glue dispensing machine (100), characterized in that: The glue dispensing machine (100) is equipped with a placement mechanism (200), and the placement mechanism (200) is equipped with a driving mechanism (300) and a tilting mechanism (400); The placement mechanism (200) comprises a plate body (210), and a rubber plate (211) is fixedly bonded to the top surface of the plate body (210), sliding holes (212) are opened at opposite ends of the plate body (210), and a cartridge (220) is slidably sleeved inside the two sliding holes (212), and adjacent ends of the two cartridges (220) are fixedly connected to a rebound spring (221), and one end of the two rebound springs (221) is fixedly connected to an end inside an adjacent sliding hole (212), the two cartridges (220) are movably clamped with the driving mechanism (300), and a mounting frame (500) is fixedly connected above the driving mechanism (300), and an inclined air duct (510) is fixedly connected to the top surface of the mounting frame (500).
2. The glue dispensing device for an inductor according to claim 1, characterized in that: The driving mechanism (300) comprises a U-shaped plate (310), and two adjacent sides of the two arms of the U-shaped plate (310) are rotatably connected to two transmission wheels (320), a transmission belt (330) is rotatably sleeved between the outer side walls of the two transmission wheels (320) located on the same arm of the U-shaped plate (310), and one side of the two transmission belts (330) is fixedly connected to a clamping rod (331), and the inner side walls of the two clamping cylinders (220) are movably clamped to the outer side walls of the two clamping rods (331) respectively.
3. The glue dispensing device for an inductor according to claim 2, characterized in that: One end of the wheel axles of the two transmission wheels (320) located at one end of the U-shaped plate (310) penetrates the side wall of the adjacent U-shaped plate (310) and is fixedly sleeved with a driven gear (321); a driving rod (340) is rotatably connected between the two arms of the U-shaped plate (310), and two ends of the driving rod (340) respectively penetrate the two arms of the U-shaped plate (310); two ends of the driving rod (340) are fixedly sleeved with a driving gear (341), and the two driving gears (341) are respectively meshed with the two driven gears (321); one side of the U-shaped plate (310) is fixedly connected with a driving box (350) through a connecting frame, and a driving motor is arranged inside the driving box (350), and the motor shaft of the driving motor is fixedly connected to one end of the driving rod (340).
4. The glue dispensing device for an inductor according to claim 3, characterized in that: The inner side walls of the two sliding holes (212) are each provided with a guide groove, and adjacent ends of the two cartridges (220) are each fixedly connected with a shifting plate, and one end of the two shifting plates passes through the adjacent guide grooves.
5. The glue dispensing device for an inductor according to claim 4, characterized in that: The tilting mechanism (400) comprises a U-shaped frame (410), and one end of the bottom surface of the U-shaped frame (410) is rotatably connected to a rotating rod (420), the adjacent sides of the two arms of the U-shaped plate (310) are fixedly connected to a frame (450), and both ends of the rotating rod (420) are fixedly sleeved with sliders (430), the two sliders (430) are respectively slidably engaged in the inside of the two frames (450), and one end of the inside of the two frames (450) is fixedly connected to a return spring (451), one end of the two return springs (451) is fixedly connected to one side of the adjacent slider (430), and a support plate (440) is fixedly connected between the two sliders (430).
6. The glue dispensing device for an inductor according to claim 5, characterized in that: A counterweight block (230) is provided at the other end of the bottom surface of the plate body (210), and a pressure spring (232) is fixedly connected to the top surface of the counterweight block (230), and the top end of the pressure spring (232) is fixedly connected to the bottom surface of the plate body (210), and adjacent sides of the two arms of the U-shaped plate (310) are fixedly connected to a limiting plate (311).
7. The glue dispensing device for an inductor according to claim 6, characterized in that: The counterweight block (230) is rotatably connected to moving wheels (231) on both opposite sides.