Medical instrument processing deformation control assembly
By designing deformation control components for medical device processing, the detection and screening of deformation of medical device is achieved using CCD cameras and mechanical drives, the processing deformation problem is solved, and the adaptability and rectification efficiency of the processing technology are improved.
Patent Information
- Application Number
- CN202421358530.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the processing of existing medical devices, the stainless steel material after heat treatment will undergo stress deformation, resulting in processing deformation, affecting the use of the product and subsequent processing.
A medical device processing deformation control assembly is designed, including a workbench and a control detection device. The control and detection device is equipped with a CCD camera, cylinder and push plate. Through visual inspection and mechanical drive, it realizes deformation judgment and screening of medical devices, and collects unqualified products in a timely manner.
Through the use of this component, medical devices containing defects can be effectively judged and screened, processing deformation can be reduced, processing technology can be improved, and real-time rectification of the processing process can be achieved.
Smart Images

Figure CN222678802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of deformation control components, in particular to a medical equipment processing deformation control component. Background Art
[0002] Medical devices are an important part of the pharmaceutical industry. For consumers, the configuration of medical devices in medical institutions is the second most important criterion for judging medical institutions after the configuration of doctors. The medical device industry involves multiple industries such as medicine, machinery, electronics, and plastics. It is a multidisciplinary, knowledge-intensive, and capital-intensive high-tech industry.
[0003] At present, the stainless steel material that has undergone heat treatment during the processing of existing medical devices will undergo certain stress deformation. In the subsequent processing process, it will also produce processing deformation due to the strong force of machining, thus affecting the use and subsequent processing of the product. Therefore, it is necessary to improve the processing process, and thus it is necessary to improve the processing deformation during the workpiece processing process through analysis.
[0004] Therefore, in order to solve the above problems, a medical device processing deformation control component is proposed. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and improve the processing process, the utility model proposes a medical device processing deformation control component.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a medical device processing deformation control component described in the utility model includes a workbench and a control detection device; the control detection device is equipped with a carrying plate, a first support rod is fixedly installed on the top of the carrying plate, a CCD camera is fixedly installed on one side of the top of the first support rod, the top of the carrying plate is fixedly connected to a fixing seat, a cylinder is fixedly installed on one side of the fixing seat, and a push plate is movably installed on the output end of the cylinder.
[0007] Preferably, the workbench is installed with a support frame, four movable wheels are fixedly installed on the bottom of the support frame, a carrying plate is fixedly installed on the top of the support frame, a connecting groove is opened on one side of the carrying plate, a fixed bin is fixedly connected to the bottom of the carrying plate, and a collecting bucket is placed on the top of the fixed bin.
[0008] Preferably, a second support rod is fixedly mounted on the top of the supporting plate, and an upper LED lamp is movably mounted on one side of the second support rod.
[0009] Preferably, a plurality of connection seats are fixedly mounted on the top of the carrier plate, a fixing frame is fixedly connected to the top of the connection seat, and a lower LED lamp is fixedly mounted on one side of the fixing frame.
[0010] Preferably, a mounting plate is fixedly mounted on one side of the fixing frame, a stepping motor is fixedly mounted on one side of the back side of the mounting plate, and a transmission gear is fixedly mounted on the output end of the stepping motor.
[0011] Preferably, one side of the transmission gear is transmission-connected with a transmission belt, the other side of the transmission belt is transmission-connected with a fixed gear, one side of the fixed gear passes through and is fixedly connected with an output shaft, and the output shaft is transmission-connected with two conveyor belts.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model controls the structural design of the detection device, and rotates the conveyor belt by fixing the gear linkage output shaft, so that the medical device is on the top of the conveyor belt and is conveyed along with the movement of the conveyor belt. During the conveying, the CCD camera performs visual inspection, and screens the medical devices with certain defects and deformation. Finally, the personnel analyze the medical devices and make corresponding rectifications to the processing technology, thus realizing the function of deformation judgment and detection, solving the problem of needing to improve the processing process, and improving the adaptability of the processing technology;
[0014] 2. The utility model controls the structural design of the detection device. When the CCD camera identifies unqualified medical devices, it sends a signal to the cylinder, so that the cylinder drives the push plate to work. One end of the push plate pushes the medical device to one side until it falls into the collection bucket and is collected, thereby realizing the function of screening and collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is an exploded schematic diagram of the overall structure of the utility model;
[0018] Figure 3 This is an exploded schematic diagram of the control and detection device structure of the utility model;
[0019] Figure 4 For the utility model Figure 3 A schematic diagram of the enlarged structure in the middle;
[0020] Figure 5It is an exploded schematic diagram of the workbench structure of the utility model.
[0021] In the figure: 1. workbench; 2. control and detection device; 11. support frame; 12. movable wheel; 13. collecting bucket; 14. connecting groove; 15. fixed bin; 21. load-bearing plate; 22. first support rod; 23. CCD camera; 24. fixed seat; 25. cylinder; 26. push plate; 27. second support rod; 28. upper LED light; 29. lower LED light; 31. fixed frame; 32. connecting seat; 33. mounting plate; 34. stepping motor; 35. transmission gear; 36. transmission belt; 37. fixed gear; 38. output shaft; 39. conveyor belt. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 5 As shown, a medical device processing deformation control component includes a workbench 1 and a control detection device 2; the control detection device 2 is installed with a bearing plate 21, a first support rod 22 is fixedly installed on the top of the bearing plate 21, a CCD camera 23 is fixedly installed on one side of the top of the first support rod 22, a fixing seat 24 is fixedly connected to the top of the bearing plate 21, a cylinder 25 is fixedly installed on one side of the fixing seat 24, and a push plate 26 is movably installed on the output end of the cylinder 25;
[0024] During operation, visual inspection is performed through the CCD camera 23. Medical devices manufactured by the process contain certain defects and deformation. Screening is performed for such cases, and corresponding rectification is made to the processing technology through personnel analysis.
[0025] Furthermore, the workbench 1 is equipped with a support frame 11, four movable wheels 12 are fixedly installed at the bottom of the support frame 11, a carrying plate 21 is fixedly installed at the top of the support frame 11, a connecting groove 14 is opened on one side of the carrying plate 21, a fixed bin 15 is fixedly connected to the bottom of the carrying plate 21, and a collecting bucket 13 is placed on the top of the fixed bin 15;
[0026] During operation, the installation of the movable wheel 12 facilitates the movement of the whole body and ensures that the whole body has sufficient support. When a medical device with defects is pushed by the push plate 26, the connecting groove 14 opened on the supporting plate 21 allows the medical device to fall into the collecting bucket 13 and be collected.
[0027] Furthermore, a second support rod 27 is fixedly mounted on the top of the carrying plate 21, and an upper LED lamp 28 is movably mounted on one side of the second support rod 27;
[0028] During operation, by installing the upper LED lamp 28, the illumination is helpful to ensure that the CCD camera 23 performs optical system image acquisition during operation.
[0029] Furthermore, a plurality of connection seats 32 are fixedly installed on the top of the carrier plate 21, a fixing frame 31 is fixedly connected to the top of the connection seat 32, and a lower LED lamp 29 is fixedly installed on one side of the fixing frame 31;
[0030] During operation, the lower LED lamp 29 and the upper LED lamp 28 are combined to expand the illumination, and the connecting seat 32 supports the bottom of the fixing frame 31 to ensure the stability of the medical device during transportation.
[0031] Furthermore, a mounting plate 33 is fixedly mounted on one side of the fixing frame 31, a stepping motor 34 is fixedly mounted on one side of the back side of the mounting plate 33, and a transmission gear 35 is fixedly mounted on the output end of the stepping motor 34;
[0032] During operation, the fixing frame 31 is used to install the mounting plate 33, thereby ensuring that the stepping motor 34 is fixed and limited, which is beneficial to the stability and reliability of the transmission system.
[0033] Furthermore, a transmission belt 36 is transmission-connected to one side of the transmission gear 35, and a fixed gear 37 is transmission-connected to the other side of the transmission belt 36. An output shaft 38 passes through and is fixedly connected to one side of the fixed gear 37, and two conveyor belts 39 are transmission-connected to the output shaft 38.
[0034] During operation, the fixed gear 37 fixes the output shaft 38 , and when the fixed gear 37 rotates, the output shaft 38 rotates synchronously, and the output shaft 38 drives the conveyor belt 39 to convey the medical devices.
[0035] Working principle: By driving the stepper motor 34 to output the rotational power to the transmission gear 35, the transmission gear 35 transmits the power to the fixed gear 37 through the transmission belt 36, so that the fixed gear 37 is linked to its fixed output shaft 38 to rotate the conveyor belt 39. At this time, the medical device is placed on the top of the conveyor belt 39 so that it is transported with the movement of the conveyor belt 39. During the overload transportation, the CCD camera 23 is used to convert the detected target into an image signal, which is transmitted to a dedicated image processing system and converted into a digital signal according to the pixel distribution, brightness, color and other information. The image processing system performs various operations on these signals to extract the characteristics of the target, such as area, quantity, position, and length, and then outputs the results according to the preset tolerances and other conditions, including size, angle, number, qualified / unqualified, presence / absence, etc., to achieve automatic recognition function. When unqualified medical devices are identified, a signal is sent to the cylinder 25, so that the cylinder 25 drives the push plate 26 to work. One end of the push plate 26 pushes the medical device to one side until it falls into the collection bucket 13 and is collected. Then the personnel make corresponding rectifications to the process of producing medical devices through information detection.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A medical device processing deformation control component, characterized in that: The invention comprises a workbench (1) and a control and detection device (2); the control and detection device (2) is provided with a carrying plate (21), a first support rod (22) is fixedly installed on the top of the carrying plate (21), a CCD camera (23) is fixedly installed on one side of the top of the first support rod (22), a fixing seat (24) is fixedly connected to the top of the carrying plate (21), a cylinder (25) is fixedly installed on one side of the fixing seat (24), and a push plate (26) is movably installed on the output end of the cylinder (25).
2. A medical device processing deformation control assembly according to claim 1, characterized in that: The workbench (1) is installed with a support frame (11), four movable wheels (12) are fixedly installed at the bottom of the support frame (11), a carrying plate (21) is fixedly installed at the top of the support frame (11), a connecting groove (14) is opened on one side of the carrying plate (21), a fixed bin (15) is fixedly connected to the bottom of the carrying plate (21), and a collecting bucket (13) is placed on the top of the fixed bin (15).
3. A medical device processing deformation control assembly according to claim 2, characterized in that: A second support rod (27) is fixedly mounted on the top of the bearing plate (21), and an upper LED lamp (28) is movably mounted on one side of the second support rod (27).
4. A medical device processing deformation control assembly according to claim 3, characterized in that: A plurality of connection seats (32) are fixedly mounted on the top of the carrier plate (21), a fixing frame (31) is fixedly connected to the top of the connection seat (32), and a lower LED lamp (29) is fixedly mounted on one side of the fixing frame (31).
5. A medical device processing deformation control assembly according to claim 4, characterized in that: A mounting plate (33) is fixedly mounted on one side of the fixing frame (31), a stepping motor (34) is fixedly mounted on the back side of the mounting plate (33), and a transmission gear (35) is fixedly mounted on the output end of the stepping motor (34).
6. A medical device processing deformation control assembly according to claim 5, characterized in that: One side of the transmission gear (35) is transmission-connected to a transmission belt (36), the other side of the transmission belt (36) is transmission-connected to a fixed gear (37), one side of the fixed gear (37) passes through and is fixedly connected to an output shaft (38), and the output shaft (38) is transmission-connected to two conveyor belts (39).