Full-automatic appearance detection equipment

Abstract

The utility model discloses full-automatic appearance detection equipment, and belongs to the technical field of automatic detection of FPC (Flexible Printed Circuit) and PCB (Printed Circuit Board). Comprising a computer control module, an equipment control button, a feeding lifting table module, an upper vision module, a good product box module, a defective product box, a first lower die sliding module, a second lower die sliding module, a main camera module, a material taking and placing mechanical arm module, a bulk material light source module, a bulk material camera module and an equipment body. The computer control module and the equipment control button are connected to the two adjacent faces outside the equipment body respectively, and the feeding lifting table module and the bulk cargo camera module are both connected into the equipment body. According to the utility model, the automatic loading and unloading structure arranged in the equipment can meet loading and unloading of double-station detection, the loading and unloading efficiency is improved, the station platform ensures that a product is flat on the station platform, the detection is more accurate, the double-station structure performs detection alternately, the stations do not interfere with each other, and the loading and unloading pause time is shortened, so that the detection efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic detection of FPC and PCB, and specifically relates to a full-automatic appearance detection device. Background Art

[0002] With the extensive use of electronic products in modern society, the demand for FPC circuit boards has greatly increased, and they will tend to be thinner and lighter. The precision and manufacturing complexity of FPC will gradually increase, and the quality control of FPC circuit boards will be more stringent.

[0003] At present, the appearance defects of FPC still rely mainly on manual visual inspection, which consumes a lot of manpower. In addition, the increasingly high-density circuits will make manual visual inspection extremely difficult. When inspecting products with large areas and high flexibility, the accuracy of taking and placing materials is easily affected, and wrinkles are prone to occur, making it impossible to perform appearance inspection by manual visual inspection. Therefore, a fully automatic appearance inspection equipment with accurate material taking and placing, which can ensure the flatness of products, powerful functions, strong versatility and high efficiency is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic appearance inspection device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a fully automatic appearance inspection equipment, comprising a computer control module, an equipment control button, a loading and unloading platform module, an upper vision module, a good product box module, a defective product box, a lower mold sliding module 1, a lower mold sliding module 2, a main camera module, a material picking and placing robot module, a bulk material light source module, a bulk material camera module and an equipment body, wherein the computer control module and the equipment control button are respectively connected to two adjacent sides of the outside of the equipment body, the loading and unloading platform module and the bulk material camera module are both connected in the equipment body, the upper vision module, the good product box module and the defective product box are all connected in the equipment body, the lower mold sliding module 1 and the lower mold sliding module 2 are both slidably connected in the equipment main body, the main camera module is connected in the equipment body, the material picking and placing robot module is connected in the equipment body, and the front of the material picking and placing robot module is connected to the bulk material light source module.

[0006] By setting the above structure, by setting lower die sliding module 1, lower die sliding module 2, loading lifting platform module, picking and placing robot module, good product box module and bad product box, the automatic loading and unloading structure in the equipment can meet the loading and unloading of double-station detection, improve the loading and unloading efficiency, and the station platform ensures that the product is flat on it, the detection is more accurate, and the double-station structure alternates detection, the stations do not interfere with each other, and the pause time of loading and unloading is reduced, thereby improving the detection efficiency, replacing traditional manual detection, and solving the problems of misjudgment in manual detection, susceptibility to interference from external factors, different product quality standards for each person, difficulty in detecting complex products, low efficiency, etc.

[0007] As a preferred implementation, a three-color warning light is connected to the upper surface of the device body.

[0008] As a preferred implementation, the loading lifting platform module is arranged directly below the bulk material camera module.

[0009] As a preferred implementation, the loading lifting platform module is arranged below the material picking and placing robot module and the bulk material light source module.

[0010] As a preferred embodiment, a vacuum pumping structure is provided in both the lower mold sliding module 1 and the lower mold sliding module 2.

[0011] As a preferred implementation, the good product box module is arranged directly above the defective product box.

[0012] As a preferred implementation, the good product box module is composed of a good product box and a cylinder, and the good product box is connected to the equipment body through the cylinder.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model is provided with a lower die sliding module 1, a lower die sliding module 2, a loading lifting platform module, a material picking and placing robot module, a good product box module and a bad product box. The automatic loading and unloading structure provided in the equipment can meet the loading and unloading of double-station detection, improve the loading and unloading efficiency, and the station platform ensures that the product is flat on it, the detection is more accurate, and the double-station structure performs alternating detection without mutual interference between the stations, reducing the pause time of loading and unloading, thereby improving the detection efficiency, replacing traditional manual detection, and solving the problems of misjudgment in manual detection, susceptibility to interference from external factors, different product quality standards for each person, difficulty in detecting complex products, low efficiency, etc.

[0015] The utility model is provided with a lower mold sliding module 1 and a lower mold sliding module 2. Since the lower mold sliding module 1 and the lower mold sliding module 2 are both provided with a vacuum structure, the product can be flattened on the lower mold sliding module 1 and the lower mold sliding module 2 under the action of the vacuum structure, and when the lower mold sliding module 1 and the lower mold sliding module 2 move, the product placed thereon will not be offset thereon. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the main structure of the utility model.

[0018] In the figure: 1. Three-color warning light; 2. Computer control module; 3. Loading lifting platform module; 4. Equipment control button; 5. Upper vision module; 6. Good product box module; 7. Defective product box; 8. Lower mold sliding module one; 9. Lower mold sliding module two; 10. Main camera module; 11. Material picking and placing robot module; 12. Bulk material light source module; 13. Bulk material camera module; 14. Equipment body. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the embodiments.

[0020] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0021] See also Figure 1-2 The utility model provides a fully automatic appearance inspection equipment, including a computer control module 2, an equipment control button 4, a loading lifting platform module 3, an upper visual module 5, a good product box module 6, a bad product box 7, a lower mold sliding module 1 8, a lower mold sliding module 2 9, a main camera module 10, a material taking and placing robot module 11, a bulk material light source module 12, a bulk material camera module 13 and an equipment body 14. The computer control module 2 and the equipment control button 4 are respectively connected to two adjacent surfaces outside the equipment body 14. By setting the computer control module 2, the staff can control the equipment through the computer control module 2; by setting the equipment control button 4, the staff can control the loading lifting platform module 3 to work through the equipment control button 4;

[0022] The loading lifting platform module 3 and the bulk material camera module 13 are both connected to the equipment body 14. By setting the loading lifting platform module 3, the working loading lifting platform module 3 can automatically load the stacked products;

[0023] The upper visual module 5, the good product box module 6 and the bad product box 7 are all connected in the equipment body 14, and the lower mold sliding module 1 8 and the lower mold sliding module 2 9 are both slidably connected in the main push of the equipment. By providing the lower mold sliding module 1 8 and the lower mold sliding module 2 9, since the lower mold sliding module 1 8 and the lower mold sliding module 2 9 are both provided with a vacuum structure, the product can be flattened on the lower mold sliding module 1 8 and the lower mold sliding module 2 9 under the action of the vacuum structure, and when the lower mold sliding module 1 8 and the lower mold sliding module 2 9 move, the product placed above them will not be offset above them;

[0024] The main camera module 10 is connected to the main body 14 of the device. By setting the main camera module 10, after the adjustment of the main camera module 10, the material taking and placing robot module 11 can accurately and alternately place the sucked products on the platform of the lower mold sliding module 1 8 or the platform of the lower mold sliding module 2 9;

[0025] The material taking and placing robot module 11 is connected in the equipment body 14, and the front of the material taking and placing robot module 11 is connected to the bulk material light source module 12. By setting the material taking and placing robot module 11, the material taking and placing robot module 11 can automatically unload and take materials, and can place good products and defective products in different areas;

[0026] A three-color warning light 1 is connected to the upper surface of the device body 14. By setting the three-color warning light 1, the three-color warning light 1 can warn of abnormal conditions of the device;

[0027] The loading lifting platform module 3 is arranged directly below the bulk material camera module 13. By arranging the bulk material camera module 13, the bulk material camera module 13 can locate the products on the loading lifting platform module 3;

[0028] The loading lifting platform module 3 is arranged below the material picking and placing robot module 11 and the bulk material light source module 12. The lower mold sliding module 1 8 and the lower mold sliding module 2 9 are both provided with a vacuum structure. The good product box module 6 is arranged directly above the defective product box 7. The good product box module 6 is composed of a good product box and a cylinder, and the good product box is connected to the equipment body 14 through the cylinder. By setting the good product box module 6 and the defective product box 7, when the product detected by the upper vision module 5 is a defective product, the good product box module 6 moves under the action of the cylinder and is staggered with the defective product box 7, and then the defective product is placed in the defective product box 7. When there is only one material picking and placing robot module 11, the efficiency will not be reduced and the space required for the equipment is saved.

[0029] The working principle and use process of the utility model are as follows: manually stack the products to be tested and place them on the platform of the loading lifting platform module 3, press the equipment control button 4, the equipment starts to work, the platform of the loading lifting platform module 3 rises, when the platform of the loading lifting platform module 3 rises to a suitable position, the bulk camera module 13 positions the product, the material taking and placing robot module 11 absorbs the top product, and after adjustment by the main camera module 10, accurately places it on the platform of the lower mold sliding module 1 8 or the platform of the lower mold sliding module 2 9 alternately placed on the two platforms, and the lower mold sliding module After the platform 18 or the platform of the lower mold sliding module 29 moves to the inspection position, the upper visual module 5 performs an appearance inspection on the product. After the inspection, the material taking and placing robot module 11 sucks the product. When the product detected by the upper visual module 5 is a good product, it is placed in the good product box module 6. When the product detected by the upper visual module 5 is a defective product, the good product box module 6 moves under the action of the cylinder and is offset from the defective product box 7, and then the defective product is placed in the defective product box 7. Then the good product box module 6 is reset. When the products in the good product box module 6 or the defective product box 7 are full, they are taken out manually.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic appearance inspection device, comprising a computer control module (2), a device control button (4), a loading lifting platform module (3), an upper visual module (5), a good product box module (6), a bad product box (7), a lower mold sliding module 1 (8), a lower mold sliding module 2 (9), a main camera module (10), a material picking and placing robot module (11), a bulk material light source module (12), a bulk material camera module (13) and a device body (14), characterized in that: The computer control module (2) and the device control button (4) are respectively connected to two adjacent surfaces outside the device body (14); the loading lifting platform module (3) and the bulk material camera module (13) are both connected inside the device body (14); the upper visual module (5), the good product box module (6) and the bad product box (7) are all connected inside the device body (14); the lower mold sliding module 1 (8) and the lower mold sliding module 2 (9) are both slidably connected inside the main push of the device; the main camera module (10) is connected inside the device body (14); the material picking and placing robot module (11) is connected inside the device body (14); and the front of the material picking and placing robot module (11) is connected to the bulk material light source module (12).

2. The fully automatic appearance inspection equipment according to claim 1, characterized in that: A three-color warning light (1) is connected to the upper surface of the device body (14).

3. The fully automatic appearance inspection equipment according to claim 1, characterized in that: The loading lifting platform module (3) is arranged directly below the bulk material camera module (13).

4. The fully automatic appearance inspection equipment according to claim 1, characterized in that: The loading and unloading platform module (3) is arranged below the material picking and placing robot module (11) and the bulk material light source module (12).

5. The fully automatic appearance inspection equipment according to claim 1, characterized in that: The lower mold sliding module 1 (8) and the lower mold sliding module 2 (9) are both provided with a vacuum pumping structure.

6. The fully automatic appearance inspection equipment according to claim 1, characterized in that: The good product box module (6) is arranged directly above the bad product box (7).

7. The fully automatic appearance inspection equipment according to claim 1, characterized in that: The good product box module (6) is composed of a good product box and a cylinder, and the good product box is connected to the equipment body (14) through the cylinder.

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