Tinplate scratch-proof device for coating production line
By designing the anti-scratch device of the coating production line, the cleaning and air suction mechanism are used to reduce the contact between the tinplate and the equipment, the scratch problems caused by large contact area and impurities in the prior art are solved, and a more efficient and flexible anti-scratch effect is achieved.
Patent Information
- Application Number
- CN202421353562.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing tinplate anti-scratch technology has a large contact area with tinplate, which increases the probability of scratches and may contain impurities during transportation, increasing the risk of scratches.
A coating production line tinplate anti-scratch device is designed, including a cleaning mechanism, a position adjustment mechanism, an air suction mechanism and an auxiliary mechanism. The surface of the tinplate is cleaned by cleaning the mechanism, and the adjustment mechanism adjusts the position of the air suction mechanism. The air suction mechanism sucks air and feeds tinplate, and the auxiliary mechanism assists in feeding, reducing the contact between the tinplate and the equipment and reducing the risk of scratches.
It effectively reduces the possibility of tinplate scratches, improves the practicality of the production line, ensures the quality of tinplate, can adapt to tinplate of different sizes, and improves the flexibility and efficiency of equipment.
Smart Images

Figure CN222678883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tinplate scratch prevention, in particular to a tinplate scratch prevention device for a coating production line. Background Art
[0002] Tinplate, also known as tin-plated iron, is a kind of iron sheet with a layer of tin on the surface. Due to the presence of the tin layer, this iron sheet is not easy to rust, has good corrosion resistance and beautiful appearance. Tinplate is made by dipping iron sheets into molten liquid tin. The tin layer is non-toxic and tasteless, and the surface is bright. When the traditional conveyor belt feeds the tinplate, it may be scratched. In daily work, the scratched tinplate cannot be used as a qualified product to enter the next operation link.
[0003] The existing tinplate anti-scratch technology, for example, the prior art with application number CN201720251685.6, includes a frame, a transition bridge shaft, a ceramic roller, a limit piece, a groove, a limit rubber ring, a through hole, a limit pin and a central symmetry axis, etc. A transition bridge shaft is provided, and a ceramic roller is provided on the bridge shaft to replace the stainless steel plate in the traditional tinplate coating machine equipment. Since the ceramic roller has a smooth surface, it will not scratch the tinplate.
[0004] However, the contact area between the prior art and the tinplate is large, which increases the probability of scratching, and the tinplate may contain impurities during transportation, which may also scratch the tinplate. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a tinplate anti-scratch device for a coating production line which is convenient for air suction feeding of tinplates of different sizes, and is convenient for cleaning the tinplates, reduces the possibility of scratches, and improves the practicality.
[0006] The utility model discloses a tinplate scratch prevention device for a coating production line, comprising a bottom plate; a cleaning mechanism, a first position adjustment mechanism, a second position adjustment mechanism, a wind suction mechanism and an auxiliary mechanism, wherein the first position adjustment mechanism is mounted on the top of the cleaning mechanism, the second position adjustment mechanism is mounted on the first position adjustment mechanism, the wind suction mechanism is mounted on the second position adjustment mechanism, and the auxiliary mechanism is mounted on the bottom of the first position adjustment mechanism, the cleaning mechanism is used to facilitate cleaning of the tinplate, the first position adjustment mechanism is used to adjust the lateral spacing of the wind suction mechanism, and the second position adjustment mechanism is used to adjust the lateral spacing of the wind suction mechanism. The longitudinal spacing of the air suction mechanism is adjusted, the air suction mechanism sucks air and feeds the four corners of tinplate of different sizes, and the auxiliary mechanism assists in feeding the tinplate; the cleaning mechanism facilitates the cleaning of the tinplate and reduces the possibility of scratching the tinplate. The first position adjustment mechanism adjusts the transverse spacing of the air suction mechanism, and the second position adjustment mechanism adjusts the longitudinal spacing of the air suction mechanism, thereby facilitating the air suction mechanism to suck air and feed the four corners of tinplate of different sizes, reducing the possibility of friction and scratching of the tinplate and improving practicality, and the auxiliary mechanism assists in feeding the tinplate.
[0007] Preferably, the cleaning mechanism includes a base plate, a cleaning roller and a cleaning motor, a cleaning groove is provided on the base plate, the cleaning roller is rotatably installed in the cleaning groove of the base plate, the cleaning motor is installed on the side wall of the base plate, and the output end of the cleaning motor is connected to the cleaning roller; when the tinplate is fed at the top end of the base plate, the cleaning motor is turned on to drive the cleaning roller to rotate, and then the bottom end of the tinplate is cleaned by the cleaning roller to prevent impurities from scratching the tinplate.
[0008] Preferably, the first position adjustment mechanism includes an adjustment frame, a sliding adjustment rod and a first fixing bolt, the adjustment frame is installed on the top of the base plate, the sliding adjustment rod is slidably installed on the adjustment frame, and the first fixing bolt is installed on the sliding adjustment rod; by sliding the sliding adjustment rod on the adjustment frame, it is convenient to adjust the lateral position of the air suction mechanism, thereby improving practicality and facilitating the air suction mechanism to suck and feed tinplate of different lengths and sizes, and the sliding adjustment rod is fixed to the adjustment frame by the first fixing bolt.
[0009] Preferably, the second position adjustment mechanism includes a sliding mounting frame and a second fixing bolt, the sliding mounting frame is slidably mounted on the sliding adjustment rod, and the second fixing bolt is mounted on the sliding mounting frame; by sliding the sliding mounting frame on the sliding adjustment rod, it is convenient to adjust the longitudinal spacing of the air suction mechanism, so that the air suction mechanism can suction and feed tinplate of different widths, and the sliding mounting frame is fixed to the sliding adjustment rod by the second fixing bolt.
[0010] Preferably, the air suction mechanism includes a first cylinder, an air storage tank, an air suction hood, an air intake pipe, a slide rail, a slider, and a second cylinder. The first cylinder is rotatably mounted on the bottom end of the sliding mounting frame, the air storage tank is mounted on the bottom end of the first cylinder, the air suction hood is mounted on the bottom end of the air storage tank, the air intake pipe is mounted on the side wall of the air storage tank, the slide rail is mounted on the side wall of the first cylinder, the slider is slidably mounted in the slide rail, the second cylinder is rotatably mounted on the side wall of the sliding mounting frame, the movable end of the second cylinder is rotatably mounted on the slider, and the air intake pipe is connected to the outside through a pipeline. The fan is connected; the first cylinder is opened to drive the air suction hood to descend, and then the external induced draft fan is opened to suck the tinplate through the air suction hood, and then the tinplate is sucked up, thereby reducing the contact between the tinplate and the bottom plate, reducing the possibility of scratches, and improving practicality. When the tinplate is to be fed, the second cylinder is opened to drive the slider to slide in the slide rail, and then the first cylinder is driven to rotate on the sliding mounting frame, and then the tinplate is grabbed by the air suction of the air suction hood, and the tinplate is discharged by stopping the air suction of the air suction hood.
[0011] Preferably, the auxiliary mechanism includes a mounting seat, a mounting frame and an auxiliary roller, the mounting seat is mounted on the adjusting frame, the mounting frame is mounted on the bottom end of the mounting seat, and the auxiliary roller is rotatably mounted on the mounting frame; when feeding tinplate, the first tinplate is rotated by the second fixing bolt to assist in feeding and guiding.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the cleaning mechanism facilitates the cleaning of tinplate and reduces the possibility of scratching tinplate; the first position adjustment mechanism adjusts the lateral spacing of the air suction mechanism, and the second position adjustment mechanism adjusts the longitudinal spacing of the air suction mechanism, thereby facilitating the air suction mechanism to suck air and feed the four corners of tinplate of different sizes, reducing the possibility of friction and scratching of tinplate and improving practicality; the auxiliary mechanism assists in feeding tinplate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0014] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0015] Figure 3 It is a third axonometric structural schematic diagram of the utility model;
[0016] Figure 4 It is a fourth axonometric structural schematic diagram of the utility model;
[0017] Figure 5 It is a front-view cross-sectional axonometric structural schematic diagram of the utility model;
[0018] Figure 6 The utility model Figure 5A schematic diagram of the enlarged structure at A in the middle;
[0019] Markings in the accompanying drawings: 01, cleaning mechanism; 11, bottom plate; 12, cleaning roller; 13, cleaning motor; 02, first position adjustment mechanism; 21, adjustment frame; 22, sliding adjustment rod; 23, first fixing bolt; 03, second position adjustment mechanism; 31, sliding mounting frame; 32, second fixing bolt; 04, air suction mechanism; 41, first cylinder; 42, air storage tank; 43, air suction hood; 44, air intake pipe; 45, slide rail; 46, slider; 47, second cylinder; 05, auxiliary mechanism; 51, mounting seat; 52, mounting frame; 53, auxiliary roller. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figure 4 As shown, it includes a bottom plate 11, a cleaning mechanism 01, a first position adjustment mechanism 02, a second position adjustment mechanism 03, a wind suction mechanism 04 and an auxiliary mechanism 05, wherein the first position adjustment mechanism 02 is installed at the top of the cleaning mechanism 01, the second position adjustment mechanism 03 is installed on the first position adjustment mechanism 02, the wind suction mechanism 04 is installed on the second position adjustment mechanism 03, and the auxiliary mechanism 05 is installed at the bottom of the first position adjustment mechanism 02;
[0023] The cleaning mechanism 01 facilitates the cleaning of the tinplate, the first position adjustment mechanism 02 adjusts the horizontal spacing of the air suction mechanism 04, the second position adjustment mechanism 03 adjusts the longitudinal spacing of the air suction mechanism 04, the air suction mechanism 04 sucks air and feeds the four corners of tinplates of different sizes, and the auxiliary mechanism 05 assists in feeding the tinplate;
[0024] The cleaning mechanism 01 includes a bottom plate 11, a cleaning roller 12 and a cleaning motor 13. The bottom plate 11 is provided with a cleaning groove. The cleaning roller 12 is rotatably mounted in the cleaning groove of the bottom plate 11. The cleaning motor 13 is mounted on the side wall of the bottom plate 11. The output end of the cleaning motor 13 is connected to the cleaning roller 12.
[0025] The first position adjustment mechanism 02 includes an adjustment frame 21, a sliding adjustment rod 22 and a first fixing bolt 23. The adjustment frame 21 is mounted on the top of the bottom plate 11, the sliding adjustment rod 22 is slidably mounted on the adjustment frame 21, and the first fixing bolt 23 is mounted on the sliding adjustment rod 22.
[0026] When the tinplate is fed at the top of the bottom plate 11, the cleaning motor 13 is turned on to drive the cleaning roller 12 to rotate, and then the bottom end of the tinplate is cleaned by the cleaning roller 12 to prevent impurities from scratching the tinplate. The first position adjustment mechanism 02 adjusts the lateral spacing of the air suction mechanism 04, and the second position adjustment mechanism 03 adjusts the longitudinal spacing of the air suction mechanism 04, so that the air suction mechanism 04 can suck air and feed the four corners of tinplate of different sizes, reduce the possibility of friction and scratches on the tinplate, and improve practicality. The auxiliary mechanism 05 assists in feeding the tinplate.
[0027] Example 2
[0028] like Figures 1 to 6 As shown, it includes a bottom plate 11, a cleaning mechanism 01, a first position adjustment mechanism 02, a second position adjustment mechanism 03, a wind suction mechanism 04 and an auxiliary mechanism 05, wherein the first position adjustment mechanism 02 is installed at the top of the cleaning mechanism 01, the second position adjustment mechanism 03 is installed on the first position adjustment mechanism 02, the wind suction mechanism 04 is installed on the second position adjustment mechanism 03, and the auxiliary mechanism 05 is installed at the bottom of the first position adjustment mechanism 02;
[0029] The cleaning mechanism 01 facilitates the cleaning of the tinplate, the first position adjustment mechanism 02 adjusts the horizontal spacing of the air suction mechanism 04, the second position adjustment mechanism 03 adjusts the longitudinal spacing of the air suction mechanism 04, the air suction mechanism 04 sucks air and feeds the four corners of tinplates of different sizes, and the auxiliary mechanism 05 assists in feeding the tinplate;
[0030] The cleaning mechanism 01 includes a bottom plate 11, a cleaning roller 12 and a cleaning motor 13. The bottom plate 11 is provided with a cleaning groove. The cleaning roller 12 is rotatably mounted in the cleaning groove of the bottom plate 11. The cleaning motor 13 is mounted on the side wall of the bottom plate 11. The output end of the cleaning motor 13 is connected to the cleaning roller 12.
[0031] The first position adjustment mechanism 02 includes an adjustment frame 21, a sliding adjustment rod 22 and a first fixing bolt 23. The adjustment frame 21 is mounted on the top of the bottom plate 11, the sliding adjustment rod 22 is slidably mounted on the adjustment frame 21, and the first fixing bolt 23 is mounted on the sliding adjustment rod 22.
[0032] The second position adjustment mechanism 03 includes a sliding mounting frame 31 and a second fixing bolt 32. The sliding mounting frame 31 is slidably mounted on the sliding adjustment rod 22, and the second fixing bolt 32 is mounted on the sliding mounting frame 31;
[0033] The air suction mechanism 04 includes a first cylinder 41, an air storage tank 42, an air suction hood 43, an air intake pipe 44, a slide rail 45, a slider 46 and a second cylinder 47. The first cylinder 41 is rotatably mounted on the bottom end of the sliding mounting frame 31, the air storage tank 42 is mounted on the bottom end of the first cylinder 41, the air suction hood 43 is mounted on the bottom end of the air storage tank 42, the air intake pipe 44 is mounted on the side wall of the air storage tank 42, the slide rail 45 is mounted on the side wall of the first cylinder 41, the slider 46 is slidably mounted in the slide rail 45, the second cylinder 47 is rotatably mounted on the side wall of the sliding mounting frame 31, the movable end of the second cylinder 47 is rotatably mounted on the slider 46, and the air intake pipe 44 is connected to the external induced draft fan through a pipeline;
[0034] The auxiliary mechanism 05 includes a mounting seat 51, a mounting frame 52 and an auxiliary roller 53. The mounting seat 51 is mounted on the adjustment frame 21, the mounting frame 52 is mounted on the bottom end of the mounting seat 51, and the auxiliary roller 53 is rotatably mounted on the mounting frame 52.
[0035] The cleaning mechanism 01 facilitates the cleaning of the tinplate and reduces the possibility of scratching the tinplate. The sliding adjustment rod 22 slides on the adjustment frame 21 to facilitate the adjustment of the lateral position of the air suction mechanism 04, thereby improving practicality and facilitating the air suction mechanism 04 to suction and feed tinplate of different lengths. The sliding adjustment rod 22 is fixed to the adjustment frame 21 by the first fixing bolt 23, and the sliding mounting frame 31 is slidably mounted on the sliding adjustment rod 22 to facilitate the adjustment of the longitudinal spacing of the air suction mechanism 04, thereby facilitating the air suction mechanism 04 to suction and feed tinplate of different widths. The sliding mounting frame 31 is fixed to the sliding adjustment rod 21 by the second fixing bolt 32. 2, the first air cylinder 41 is opened to drive the air suction hood 43 to descend, and then the external induced draft fan is opened to suck the tinplate through the air suction hood 43, so as to suck the tinplate up, thereby reducing the contact between the tinplate and the bottom plate 11, reducing the possibility of scratches, and improving practicality. When the tinplate is to be fed, the second air cylinder 47 is opened to drive the slider 46 to slide in the slide rail 45, thereby driving the first cylinder 41 to rotate on the sliding mounting frame 31, and then the tinplate is grabbed by the air suction of the air suction hood 43, and the tinplate is discharged by stopping the air suction of the air suction hood 43. When the tinplate is fed, the first tinplate is rotated by the second fixing bolt 32 for auxiliary feeding and guiding.
[0036] like Figures 1 to 6As shown, the tinplate scratch prevention device of the coating production line of the utility model, when it is working, when the tinplate is fed at the top end of the bottom plate 11, the cleaning motor 13 is turned on to drive the cleaning roller 12 to rotate, and then the bottom end of the tinplate is cleaned by the cleaning roller 12 to prevent the tinplate from being scratched by impurities, and the sliding adjustment rod 22 slides on the adjustment frame 21 to facilitate the adjustment of the lateral position of the air suction mechanism 04, thereby improving practicality and facilitating the air suction mechanism 04 to suction and feed tinplate of different lengths, the sliding adjustment rod 22 is fixed to the adjustment frame 21 by the first fixing bolt 23, and the sliding mounting frame 31 is slidably mounted on the sliding adjustment rod 22, thereby facilitating the adjustment of the longitudinal spacing of the air suction mechanism 04, thereby facilitating the air suction mechanism 04 to suction and feed tinplate of different widths. Wind suction and feeding, the sliding mounting frame 31 is fixed on the sliding adjustment rod 22 by the second fixing bolt 32, the wind suction hood 43 is driven to descend by opening the first cylinder 41, and then the external draft fan is turned on to suck the tinplate through the wind suction hood 43, and then the tinplate is sucked up, thereby reducing the contact between the tinplate and the bottom plate 11, reducing the possibility of scratches, and improving practicality. When the tinplate is to be fed, the slider 46 is driven to slide in the slide rail 45 by opening the second cylinder 47, and then the first cylinder 41 is driven to rotate on the sliding mounting frame 31, and then the tinplate is grabbed by the wind suction of the wind suction hood 43, and the tinplate is discharged by stopping the wind suction of the wind suction hood 43. When feeding the tinplate, the first tinplate is rotated by the second fixing bolt 32 for auxiliary feeding and guiding.
[0037] The cleaning motor 13, the first cylinder 41 and the second cylinder 47 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in the field to make creative efforts.
[0038] The main functions achieved by the utility model are: in the process of anti-scratch work of tinplate, it is convenient to carry out air suction feeding on tinplates of different sizes, which is convenient for cleaning the tinplate, reduces the possibility of scratching and improves practicality.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A tinplate anti-scratch device for a coating production line, comprising a bottom plate (11); characterized in that: It also includes a cleaning mechanism (01), a first position adjustment mechanism (02), a second position adjustment mechanism (03), a wind suction mechanism (04) and an auxiliary mechanism (05), wherein the first position adjustment mechanism (02) is mounted on the top of the cleaning mechanism (01), the second position adjustment mechanism (03) is mounted on the first position adjustment mechanism (02), the wind suction mechanism (04) is mounted on the second position adjustment mechanism (03), and the auxiliary mechanism (05) is mounted on the bottom of the first position adjustment mechanism (02); The cleaning mechanism (01) is convenient for cleaning tinplate, the first position adjustment mechanism (02) adjusts the transverse spacing of the air suction mechanism (04), the second position adjustment mechanism (03) adjusts the longitudinal spacing of the air suction mechanism (04), the air suction mechanism (04) sucks air and feeds tinplate of different sizes at the four corners, and the auxiliary mechanism (05) performs auxiliary feeding on the tinplate.
2. The tinplate anti-scratch device for coating production line according to claim 1, characterized in that: The cleaning mechanism (01) comprises a bottom plate (11), a cleaning roller (12) and a cleaning motor (13); the bottom plate (11) is provided with a cleaning groove; the cleaning roller (12) is rotatably mounted in the cleaning groove of the bottom plate (11); the cleaning motor (13) is mounted on the side wall of the bottom plate (11); and the output end of the cleaning motor (13) is connected to the cleaning roller (12).
3. The tinplate anti-scratch device for coating production line according to claim 2, characterized in that: The first position adjustment mechanism (02) comprises an adjustment frame (21), a sliding adjustment rod (22) and a first fixing bolt (23); the adjustment frame (21) is mounted on the top of the base plate (11); the sliding adjustment rod (22) is slidably mounted on the adjustment frame (21); and the first fixing bolt (23) is mounted on the sliding adjustment rod (22).
4. The tinplate anti-scratch device for coating production line according to claim 3, characterized in that: The second position adjustment mechanism (03) comprises a sliding mounting frame (31) and a second fixing bolt (32). The sliding mounting frame (31) is slidably mounted on the sliding adjustment rod (22), and the second fixing bolt (32) is mounted on the sliding mounting frame (31).
5. The tinplate anti-scratch device for coating production line according to claim 4, characterized in that: The air suction mechanism (04) comprises a first cylinder (41), an air storage tank (42), an air suction hood (43), an air intake pipe (44), a slide rail (45), a slider (46) and a second cylinder (47). The first cylinder (41) is rotatably mounted on the bottom end of the sliding mounting frame (31), the air storage tank (42) is mounted on the bottom end of the first cylinder (41), the air suction hood (43) is mounted on the bottom end of the air storage tank (42), the air intake pipe (44) is mounted on the side wall of the air storage tank (42), the slide rail (45) is mounted on the side wall of the first cylinder (41), the slider (46) is slidably mounted in the slide rail (45), the second cylinder (47) is rotatably mounted on the side wall of the sliding mounting frame (31), the movable end of the second cylinder (47) is rotatably mounted on the slider (46), and the air intake pipe (44) is connected to an external induced draft fan through a pipeline.
6. The tinplate anti-scratch device for coating production line according to claim 3, characterized in that: The auxiliary mechanism (05) comprises a mounting seat (51), a mounting frame (52) and an auxiliary roller (53); the mounting seat (51) is mounted on the adjustment frame (21); the mounting frame (52) is mounted at the bottom end of the mounting seat (51); and the auxiliary roller (53) is rotatably mounted on the mounting frame (52).
Citation Information
Patent Citations
Fish tail device is prevented to coating tinplate
CN206358862U